1. Field of the Invention
The present invention relates to in general to grinding elements for pulverizers. Particularly, the present invention is directed to a tire for use in a roll wheel assembly for a pulverizer that reduces complications in the manufacture and assembly of roll wheel assemblies.
2. Description of Related Art
Pulverizers are commonly used to grind various materials in the coal processing, ceramic, and chemical industries. A roll and race pulverizer uses grinding elements comprising a plurality of roll wheel assemblies or tires suspended from driving arms and which rotate around their respective axes of rotation through contact against a grinding ring or race for grinding and reducing the size of the incoming material, particularly coal. Each grinding element or roll wheel assembly uses a replaceable outer tire. Currently, the replaceable outer tires used in the roll wheel assemblies are manufactured from alloy as a casting.
For vertical roller-table mills, for example, the roller wheel is one of the main wear components that need to be protected for long service life. Typically, the roller wheel is protected with a tire made with wear resistant materials. The tire is designed to have an interference fit with the wheel to prevent slippage between the tire and wheel. During the wheel and tire assembling process, the tire needs to be thermally expanded by heating in order for the tire to fit over the wheel. The requirement for this interference fit may result in the tire cracking due to excessively tight fit or an improper heating process being employed. On the other hand, there could be a slippage between the tire and wheel if the interference fit is too loose, which will damage the wheel. The tight tolerance requirement for the interference fit between tire and wheel requires high precision machining for the tire bore inner circumference and the wheel outer circumference in order to properly fit the tire over the wheel.
The tires wear out during normal pulverizer operation. If the wear is uneven, replacement of the tire can be postponed by rotation; i.e., a side-to-side reversal of the partly worn tire comprising each roll wheel assembly. Whether rotating tires or replacing them altogether, the removal and installation of the tires under the state of the art is costly and time consuming. To perform this operation the pulverizer has to be stopped and taken out of service for a significant period of time. The task of pulverizer tire rotation/replacement requires removal of the entire roll wheel assembly from the pulverizer through an access door. Under the state of the art, this is a difficult and labor-intensive operation; special equipment is required because each roll assembly can weigh as much as 35,000 pounds. Once removed from the pulverizer, the tires must be disassembled from the roll wheel assemblies by performing a heating operation, as described above, with the related risks of local overheating and resultant cracking.
Thus a need exists for an improved pulverizer tire for a roll wheel assembly that can provide for quicker, easier pulverizer tire installation, rotation, and replacement. There is also a need for a pulverizer tire with lower manufacturing tolerance requirements and interference fit between tires and roller wheel.
The purpose and advantages of the present invention will be set forth in and become apparent from the description that follows. Additional advantages of the invention will be realized and attained by the methods and systems particularly pointed out in the written description and claims hereof, as well as from the appended drawings.
To achieve these and other advantages and in accordance with the purpose of the invention, as embodied herein, the invention includes a tire for a roll wheel assembly used to crush material in a pulverizer. The tire includes a generally toroidal body having a crushing surface on an outer periphery of the body. The crushing surface is configured and adapted to contact and crush the material within the pulverizer. The body also includes at least one beveled surface defined on an inner periphery of the body. The at least one beveled surface is configured and adapted to engage a wedge disposed on a roller wheel of the roll wheel assembly to hold the tire on the roller wheel.
In accordance with a further aspect of the invention, first and second beveled surfaces may be provided on the inner periphery of the body that are configured and adapted to cooperate with a plurality of wedges disposed on the roller wheel to hold the tire on the roller wheel. The body can have a cross-section symmetrical about a centerline perpendicular to an axis of revolution of the body. It is also possible for the body to have a cross-section that is asymmetrical about a centerline perpendicular to an axis of revolution of the body. The tire can include a material selected from the list including cast iron, cast white iron, weld overlay abrasion resistant materials, and any other suitable wear resistant materials.
The invention also provides a roll wheel assembly for crushing material in a pulverizer. The roll wheel assembly includes a roller wheel engaged with a tire by way of at least one wedge. The tire includes a generally toroidal body having a crushing surface on an outer periphery thereof. The crushing surface is configured and adapted to contact and crush the material within the pulverizer. A beveled surface may be defined on an inner periphery of the body. The tire may be engaged with the roller wheel by the wedge proximate the beveled surface. It is possible for the tire to have a single beveled surface. It is also possible for the tire to have two beveled surfaces.
In accordance with another aspect of the invention, a first beveled surface of the tire may be engaged with a first frustoconical surface on the wedge. The roller wheel may have a second frustoconical surface defined proximate its outer periphery. The second frustoconical surface may be engaged with a second beveled surface of the tire. At least one adjustable fastener can join the wedge to the roller wheel, wherein the at least one adjustable fastener may urge the first and second frustoconical surfaces toward each other. A wear protection plate can be disposed on an exposed portion of the at least one wedge. The wear protection plate can be configured and adapted to substantially isolate the respective wedge from material being crushed in the pulverizer.
In accordance with a further aspect of the invention, a first beveled surface of the tire may be engaged with a first wedge. A second beveled surface of the tire may be engaged with a second wedge. At least one fastener may be used to join the first wedge to the second wedge. The at least one adjustable fastener can be used to urge the first and second wedges toward each other when the fastener is tightened.
The invention further provides a vertical roller table mill for crushing material. The vertical roller table mill includes a pulverizer housing, a grinding ring disposed within the pulverizer housing, a plurality of roll wheel assemblies disposed within the pulverizer housing, and a loading assembly operatively connected to the plurality of roller wheel assemblies. Each roll wheel assembly includes a roller wheel, at least one wedge engaged to the roller wheel, and a tire. The tire includes a generally toroidal body having a crushing surface on an outer periphery thereof configured and adapted to contact and crush the material within the roller-table mill, and at least one beveled wedge-receiving surface defined on an inner periphery of the body. The at least one beveled surface is engaged with a wedging surface of the at least one wedge to lock the tire to the wheel. The loading assembly is configured and adapted to urge the plurality of wheel assemblies toward the grinding ring to crush the material between the grinding ring and the crushing surface of the tires as the tires roll along the grinding ring. The loading assembly can include a spring loading assembly, hydropneumatic loading assembly, or any other suitable loading system for urging the plurality of wheel assemblies toward the grinding ring to crush the material between the grinding ring and the crushing surface of the tires as the tires roll along the grinding ring.
In accordance with another aspect of the invention, a first beveled surface of the tire may be engaged with a first frustoconical surface on a wedge. The roller wheel may have a second frustoconical surface defined proximate its outer periphery. The second frustoconical surface may be engaged with a second beveled surface of the tire. At least one adjustable fastener can join the wedge to the roller wheel, wherein the at least one adjustable fastener can be adjusted to tighten the engagement of the first and second frustoconical surfaces urging the first and second frustoconical surfaces toward each other. A wear protection plate can be disposed on an exposed portion of the at least one wedge. The wear protection plate can be configured and adapted to substantially isolate the respective wedge from material being crushed in the pulverizer.
In accordance with a further aspect of the invention, a first beveled surface of the tire may be engaged with a first frustoconical surface on a first wedge. A second beveled surface of the tire may be engaged with a second frustoconical surface on a second wedge. At least one adjustable fastener can join the first wedge to the second wedge. The at least one adjustable fastener can urge the first and second wedges toward each other when tightened.
The invention also provides a method for securing a tire to a roller wheel assembly in a pulverizer for crushing material. The method includes providing a roller wheel and providing at least one wedge configured and adapted to be engaged with the roller wheel and a tire by way of at least one wedging surface defined thereon. The method further includes providing a tire including a generally toroidal body having a crushing surface on an outer periphery thereof. The crushing surface is configured and adapted to contact and crush the material within the pulverizer. At least one beveled surface is defined on an inner periphery of the body. The tire is configured and adapted to engage the roller wheel by the wedge proximate the at least one beveled surface. The method also includes affixing the at least one wedge and the tire to the roller wheel wherein the at least one wedging surface of the at least one wedge engages a beveled surface of the tire.
In accordance with a further aspect of the invention, the method further includes providing a fastener. The fastener may be tightened to urge the wedge into the beveled surface of the tire until the tire is secured to the roller wheel assembly. The method can further include affixing at least one wear protection plate to an exposed surface of the at least one wedge.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the invention claimed. The accompanying drawings, which are incorporated in and constitute part of this specification, are included to illustrate and provide a further understanding of the method and system of the invention. Together with the description, the drawings serve to explain the principles of the invention.
a is a cross-sectional side view of the wedge of
b is a back view of the wedge of
c is a cross-sectional side view of the wedge of
d is a front view of the wedge of
a is a back view of another embodiment of a wedge for use with a tire in accordance with the present invention, showing twelve individual wedge segments that can be used to attach a tire to a wheel assembly.
b is a cross-sectional elevation view of the wedge of
c is a front view of the wedge of
Reference will now be made in detail to the present preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. The method and corresponding steps of the invention will be described in conjunction with the detailed description of the system.
The devices and methods presented herein may be used for installing, rotating, and replacing tires in a roll wheel assembly in a pulverizer. The present invention is also well suited for lowering required tolerances for manufacturing roller wheels and tires for pulverizers.
Referring to the Figures generally, wherein like numerals designate the same element throughout the several drawings,
Referring to
In accordance with the invention, a tire for a roll wheel assembly used to crush material in a pulverizer is provided including a generally toroidal body having a crushing surface on an outer periphery thereof. The crushing surface is configured and adapted to contact and crush the material within the pulverizer. There is at least one beveled surface defined on an inner periphery of the body. The at least one beveled surface is configured and adapted to engage a wedge disposed on a roller wheel of the roll wheel assembly to hold the tire on the roller wheel.
For purpose of explanation and illustration, and not limitation, a partial view of an exemplary embodiment of the tire for a roll wheel assembly in accordance with the invention is shown in
In accordance with the invention, a generally toroidal body is provided having a crushing surface on its outer periphery and at least one beveled surface on its inner periphery. For purposes of illustration and not limitation, as embodied herein and as depicted in
Body 140 has a crushing surface 142 on its outer periphery. Crushing surface 142 contacts a corresponding surface (e.g. grinding ring 16) and/or material to be crushed on grinding ring 16. As tire 120 rolls over grinding ring 16, material caught between crushing surface 142 and grinding ring 16 is crushed. Materials used for tire 120 are generally chosen based on ability to withstand wear from constant grinding operations of this type. Typical materials include cast iron, cast white iron, weld overlay wear resistant material, and any other suitable type of wear resistant material, as will be appreciated by those skilled in the art, without departing from the spirit and scope of the invention.
With continued reference to
As shown in
Those skilled in the art will readily appreciate that the invention can also be practiced with a single beveled surface on the tire engaging a frustoconical surface of a wedge on one side of the tire. The other side of the tire can be supported in the same manner as shown in
The tires 120, 220 and roll wheel assemblies 114, 214 shown in
In accordance with another aspect of the invention, a method for securing a tire to a roller wheel assembly in a pulverizer for crushing material is provided. The method includes the steps of providing a roller wheel, and engaging at least one wedge to be with the roller wheel and a tire by way of at least one wedging surface defined on the wedge. The tire includes a generally toroidal body having a crushing surface on an outer periphery thereof. The crushing surface is configured and adapted to contact and crush the material within the pulverizer. At least one beveled surface is defined on an inner periphery of the body. The tire is configured and adapted to engage the roller wheel by the wedge proximate the at least one beveled surface. The method further includes affixing the at least one wedge and the tire to the roller wheel wherein the at least one wedging surface of the at least one wedge engages a beveled surface of the tire.
For purposes of illustration and not limitation, as embodied herein and as depicted in
The method includes providing a tire (e.g. 120, 220), as described above in conjunction with
In further accordance with the invention, the method includes the further step of providing an adjustable fastener (e.g. 150) configured and adapted to join the at least one wedge to another wedge (as in
While the invention has been described above in the context of a vertical roller-table mill pulverizer, the invention is not limited to a specific type of material pulverizer. Those skilled in the art will readily appreciate that the systems and methods of invention can also be practiced on a variety of other pulverizer devices without departing from the spirit and scope of the invention.
The methods and systems of the present invention, as described above and shown in the drawings, provide for a tire and roll wheel assembly with superior properties including quick, easy installation and removal, as well as relaxed manufacturing tolerance requirements. It will be apparent to those skilled in the art that various modifications and variations can be made in the device and method of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention include modifications and variations that are within the scope of the appended claims and their equivalents.