Patent Application
20190009487
The invention relates to a device for the vulcanization of tire blanks, which has at least one heatable mold for receiving the tire blank and which has at least one controllable supply device for a heating medium, which is provided with at least one valve.
In the production of tires, a plurality of production steps is performed. In a first production step, extruded strips of an elastomeric material are usually joined together on a tire building drum to form a tire blank. This is often carried out using wire-type reinforcing inserts made of steel to enable “steel-belted tires” to be produced.
The tire blank is then transferred to a heating press and, in said press, is inserted into a heatable mold and typically subjected to an internal pressure. In general, it is possible both for the mold which receives the tire blank to be heatable and for there to be the possibility of introducing a heating medium into the tire blank in order to subject it during vulcanization to an internal pressure, which contributes to stabilization of the predetermined tire contour.
Various substances can be used as heating media. Steam, hot water or hot nitrogen are widely used. The heating medium is typically fed to the vulcanization process via pneumatically activated valves. In general, “monostable” valves are used. In particular, use is made of valves which are closed in a normal state or which are open in a normal state. Valves which are closed in a normal state are often used in the area where heating medium is supplied. Here, the control medium forces the valves to transfer to an open state against a spring force. In the event of an emergency shutdown and/or a failure of the control pressure, the valves are transferred to a closed state by the spring force. Valves which are open in a normal state are typically used in the outlet area. Here, the springs thus force the valves into the open position in the event of a pressure failure. This ensures that the pressurized space is vented to the environment and, as a result, is depressurized and thus safe.
The use of electrically controlled valves is likewise already known. However, these valves are often slow in respect of the switching times that can be achieved. Moreover, these valves are often not capable of achieving a predetermined normal state in an open or closed position.
Likewise disadvantageous is the fact that, where the valves have a relatively large nominal diameter, there is a risk of a reduction in the pressure of the heating medium. Finally, the actuating forces required are often also relatively large.
In a typical tire production process, a large number of tire heating presses is often operated in fabrication shops. In the case of pneumatically controlled valves, very complex pipe routing is required to supply the pressurized gases. In pneumatic devices of this kind, leaks and other problems with leaktightness often lead to total losses of up to about 80 percent of the compressed air used. Thus significantly more compressed air must be provided than is required for the actual control processes. As a result, relatively large and thus relatively expensive compressors are required, or the number of compressors must be increased at corresponding cost. Here, the costs relate not only to the equipment costs per se but likewise to operating costs.
It is the object of the present invention to make the control of the supply of heating medium more effective while retaining technical quality.
According to the invention, this object is achieved by virtue of the fact that the valve has a positioning device that is actuated by a liquid fluid.
Supply devices for liquid fluids can be sealed off from an environment significantly more effectively than supply and distribution devices for gaseous fluids. Significantly lower leakage losses therefore generally occur in corresponding line systems for liquid fluids than in corresponding installations for gaseous fluids.
Precise predetermination of the valve position can be achieved if the positioning device has a piston-cylinder assembly.
To provide the required volume flows and required pressures, it is proposed that a pump is used to deliver the liquid fluid and for a pressure buildup.
A sufficient reservoir of liquid fluid can be provided if the pump is coupled to a tank.
Simple and, at the same time, extremely reliable control can be achieved if at least one of the valves is coupled to a control valve.
To increase plant safety, it is proposed that at least one of the valves is of monostable design.
A normal state of the valve can be predetermined if at least one of the valves has a spring for the definition of a normal position.
According to one embodiment, it is envisaged that the inlet valve is closed in a normal state.
It is likewise possible for the outlet valve to be open in a normal state.
According to another embodiment, it is also envisaged that the heating press 1 has at least one pressure control valve controlled by a liquid fluid.
Illustrative embodiments of the invention are shown schematically in the drawings, in which:
The heating press (1) shown in
According to another embodiment, the heating press (1) can also be embodied as a frame heating press.
An inlet area (21) and an outlet area (22) are used to carry out the schematically illustrated vulcanization process (20). In these areas, the required heating medium is supplied or discharged.
The inlet area (21) is provided with an inlet valve (23), and the outlet area (22) is provided with an outlet valve (24). The valves (23, 24) are typically designed as monostable valves.
In a normal state, when not supplied with a control medium, the inlet valve (23) is closed. The outlet valve (23) is open when not supplied with a control pressure. The respective normal position of the valves (23, 24) is typically achieved by using a spring, against the force of which an applied control pressure operates. Springs of this kind are typically embodied as compression springs.
The inlet valve (23) has a control line (25), and the outlet valve (24) is provided with a control line (26).
A control valve (27) is connected to the control line (25). The control line (26) is provided with a control valve (28).
According to a typical embodiment, the control valves (27, 28) are designed as 3/2-way valves. It is likewise envisaged, in particular, that the control valves (27, 28) are embodied as electrically actuated valves.
The control valves (27, 28) are connected to a tank (31) by supply lines (29, 39). A liquid fluid stored in the tank (31) is typically delivered into the supply lines (29, 39) by a pump (32).
Liquid fluid is fed back into the tank (31) via return lines (33, 34).
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2016 002 532.8 | Feb 2016 | DE | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/DE2017/000015 | 1/27/2017 | WO | 00 |
