1. Technical Field
The invention relates to the art of tire inflation and pneumatic systems. More particularly, the invention relates to tire inflation and pneumatic systems for heavy-duty vehicles such as tractor-trailers or semi-trailers, which can operate as the vehicles are moving. Still more particularly, the invention is directed to a tire inflation system which incorporates an electrical or mechanical pump that increases the air pressure that is available to the tire inflation system, and in which the pump is connected to the tire inflation system in a manner that is separate from and pneumatically parallel to the vehicle air supply, thereby enabling the pump to operate independently of the vehicle air supply. The invention is further directed to a pneumatically parallel pump system that captures air to increase the pressure in the vehicle air supply to provide compressed air for the functioning of air brakes, a tire inflation system, and other pneumatic components, without the use of or to augment/supplement the output of the vehicle main compressor, thereby saving fuel.
2. Background Art
All tractor-trailers include at least one trailer, and sometimes two or three trailers, all of which are pulled by a single tractor. Each trailer typically includes multiple tires, each of which is inflated with air to a recommended pressure. However, it is well known that air may leak from a tire, usually in a gradual manner, but sometimes rapidly if there is a problem with the tire, such as a defect or a puncture caused by a road hazard. As a result, it is necessary to regularly check the air pressure in each tire to ensure that the tires are not under-inflated. Should an air check show that a tire is under-inflated, it is desirable to enable air to flow into the tire to return it to an optimum tire pressure.
The large number of tires on any given trailer setup makes it difficult to manually check and maintain the optimum tire pressure for each and every tire. This difficulty is compounded by the fact that multiple trailers in a fleet may be located at a site for an extended period of time, during which the tire pressure might not be checked. Any one of these trailers might be placed into service at a moment's notice, leading to the possibility of operation with under-inflated tires. Such operation may increase the chance of failure of a tire in service as compared to operation with tires in an optimum inflation range.
Moreover, should a tire develop a leak, for example, as a result of striking a road hazard, the tire could fail if the leak continues unabated as the vehicle travels over-the-road. The potential for tire failure often is more pronounced in vehicles such as tractor-trailers that travel for long distances and/or extended periods of time.
Such a need to maintain optimum tire pressure, and the inconvenience to the vehicle operator to manually check and maintain proper tire pressure, led to the development of prior art systems that attempt to automatically monitor the pressure in a vehicle tire and/or inflate the vehicle tire with air to a desired tire pressure as the vehicle is moving. An exemplary tire inflation system of the prior art is shown and described in U.S. Pat. No. 7,273,082, which is owned by the assignee of the present invention, Hendrickson USA, L.L.C.
Prior art tire inflation systems generally involve providing air from the air supply of the vehicle to the vehicle tires using a variety of different structures, arrangements and/or methods. While being satisfactory for their intended functions, tire inflation systems of the prior art may experience disadvantages in certain situations. More particularly, in some systems, the air pressure that is required to inflate a tire may be greater than the pressure capacity of the vehicle air supply. This situation is sometimes experienced in geographic areas such as Europe, where tires with higher inflation pressures are often employed. As a result, in cases where the air pressure that is required for the tire, and thus the tire inflation system, is greater than the pressure capacity of the vehicle air supply, it is necessary to increase the pneumatic pressure that is available to the tire inflation system.
A prior art solution to the need to increase the pressure for the tire inflation system has been to provide an in-line booster pump. More specifically, in such a system, the inlet of a booster pump is connected to the outlet of the vehicle air supply. The booster pump thus takes the compressed air from the vehicle supply and boosts the pressure of the air from the vehicle supply to a higher level. Such a system is considered to be an in-line system, because the inlet of the booster pump is pneumatically in-line with and is connected to the vehicle air supply.
While the prior art in-line booster pump system does increase the air pressure that is available to the tire inflation system, it possesses certain disadvantages. For example, the in-line booster pump depends on the vehicle air supply, since the pump does not provide an independent source of air. Thus, if there is a malfunction of components associated with the vehicle air supply, the booster pump is not independently able to provide air to the tire inflation system. Also, since the in-line booster pump is located directly between the vehicle air supply and the remainder of the tire inflation system, a malfunction of the booster pump may undesirably block or otherwise affect the supply of air to the tire inflation system from the vehicle air supply. Moreover, since the in-line booster pump is located directly in-line with the vehicle air supply and other tire inflation system components, a significant amount of time may undesirably be required to disassemble and reassemble system components when it is necessary to service or replace the booster pump. In addition, in the event of failure of the in-line booster pump under conditions in which proper servicing and/or replacement of the booster pump is not available, it may be inconvenient and/or expensive to bypass the pump.
As a result, there is a need in the art for a tire inflation system that provides a pump or compressor which is pneumatically separate from and parallel to the vehicle air supply, rather than being pneumatically in-line with the vehicle air supply. Such a pneumatically parallel pump should operate independently from the vehicle air supply, thereby enabling: the pump to provide air to the tire inflation system in the event that components associated with the vehicle air supply malfunction; the vehicle air supply to provide air to the tire inflation system in the event of malfunction of the pump; easy servicing and/or replacement of the pump; and easy bypassing of the pump, in the event that such a bypass is needed. The tire inflation system with parallel pump of the present invention satisfies this need, as will be described in detail below.
In addition, prior art pneumatic systems rely on a main or primary compressor to charge the vehicle air supply with compressed air. Such charging by the main compressor undesirably consumes fuel, which increases the cost of vehicle operation. As a result, there is a need in the art for a pneumatically parallel pump system that is able to capture air and charge or increase the pressure in the vehicle air supply to provide compressed air for the functioning of air brakes, a tire inflation system, and other pneumatic components, without the use of the main compressor, or by augmenting/supplementing the output of the main compressor to conserve operation of the main compressor, thereby saving fuel and desirably reducing the cost of vehicle operation. The parallel pump system of the present invention satisfies this need, as will be described in detail below.
An objective of the present invention is to provide a tire inflation system with a pump that operates independently from the vehicle air supply.
Another objective of the present invention is to provide a tire inflation system with a pump that is capable of providing air to the tire inflation system in the event that components associated with the vehicle air supply malfunction.
Yet another objective of the present invention is to provide a tire inflation system with a pump that enables the vehicle air supply to provide air to the tire inflation system in the event of malfunction of the pump.
Still another objective of the present invention is to provide a tire inflation system with a pump that enables easy servicing, replacement and/or bypassing of the pump, as needed.
A further objective of the present invention is to provide a pneumatically parallel pump system that is able to capture air and increase the pressure in the vehicle air supply without the use of the main compressor, or by augmenting/supplementing the output of the main compressor to conserve operation of the main compressor, thereby saving fuel.
These objectives and others are obtained by the tire inflation system of the present invention. In an exemplary embodiment of the invention, an air supply source is in fluid communication with a tire of a vehicle. A pneumatic conduit extends between and is in fluid communication with the air supply source and the tire. A pump includes an inlet and an outlet. The pump inlet receives air from atmosphere, the pump compresses the air, and the outlet is in fluid communication with the pneumatic conduit independent of the air supply source. Means actuate the pump to increase an air pressure in the pneumatic conduit.
These objectives and others are obtained by the parallel pump system of the present invention. In an exemplary embodiment of the invention, a pneumatically parallel pump system for a vehicle includes an air supply source in fluid communication with a main compressor of the vehicle. A pump captures and compresses air, and a pneumatic conduit extends between and is in fluid communication with the air supply source and the pump. Means for actuating the pump enable the pump to increase an air pressure in the air supply source without actuation of the main compressor.
The preferred embodiments of the present invention, illustrative of the best mode in which Applicants have contemplated applying the principles, are set forth in the following description and are shown in the drawings, and are particularly and distinctly pointed out and set forth in the appended claims.
Similar numerals refer to similar parts throughout the drawings.
So that the structure, operation, and advantages of the tire inflation system with parallel pump of the present invention can be best understood, an exemplary environment in which it operates is shown in
Axle/suspension system 10 includes a pair of generally identical suspension assemblies 14 each suspended from a respective one of a pair of transversely-spaced frame hangers 16. Each hanger 16 is secured to and depends from frame 12 of the heavy-duty vehicle. Inasmuch as suspension assemblies 14 are identical, only one will be described hereinbelow and shown in
A height control valve 34 is shown mounted on hanger 16 via a bracket 36, and includes a control arm 42 that is able to move upwardly and downwardly to activate the valve. A mechanical linkage 40 is mounted on beam 18 and is operatively connected to control arm 42 of height control valve 34.
For further understanding of the operation and advantages of the tire inflation system with parallel pump of the present invention, an exemplary electronically-regulated prior art tire inflation system for use with axle/suspension system 10 is shown in
As an electronically-regulated system, tire inflation system 50 is a pneumatic system with electronic control and includes a vehicle air supply or source 52 of pressurized or compressed air. Vehicle air supply 52 typically is a main reservoir tank and will be referred to hereinbelow for the purpose of convenience as a supply tank. Supply tank 52 provides compressed air to pneumatic systems that are mounted on the vehicle, including vehicle air brakes (not shown), tire inflation system 50, and other pneumatic components known in the art. Supply tank 52 is charged with air by a main or primary vehicle compressor (not shown), which in turn is powered by the vehicle engine. In vehicles that are used in certain geographic areas, such as the U.S., supply tank 52 optimally is charged with compressed or pressurized air to about 120 pounds per square inch (psi) or about 8.3 bar. In vehicles that are used in certain other geographic areas, such as Europe, the maximum pressure level of supply tank 52 is often set by government regulations at about 100 psi or about 7 bar, and to ensure compliance with such regulations, the supply tank is often charged by vehicle operators to a lower level, such as about 90 psi or just over 6 bar. Supply tank 52 is connected, by components to be described in detail below, to vehicle tires 44. For the purpose of convenience, only a single tire 44 is illustrated in
A pneumatic conduit 56 extends between and interconnects components of inflation system 50. More particularly, a first pneumatic conduit section 56a extends between and fluidly connects supply tank 52 via a pressure protection valve 54 to a supply valve 58. Supply valve 58 may be of any type that is well-known in the art, and preferably is a solenoid valve. Supply valve 58 includes a channel 60 that facilitates the transfer of air through the supply valve when the valve is energized or open. Thus, when supply valve 58 is energized, channel 60 aligns with and is fluidly connected with first conduit section 56a and air passes through the valve, effectively moving from supply tank 52 through pressure protection valve 54 to the remaining components of tire inflation system 50. When supply valve 58 is de-energized, that is, in a closed position as shown in
When supply valve 58 is energized, pressurized air passes through it to a second pneumatic conduit section 56b and to a delivery valve 64, which in turn is pneumatically connected to a third pneumatic conduit section 56c. As with supply valve 58, delivery valve 64 may be of any type that is well-known in the art, and preferably is a solenoid valve. Delivery valve 64 includes a first channel 66 that aligns with second pneumatic conduit section 56b and third pneumatic conduit section 56c to facilitate the transfer of air through the delivery valve when the valve is energized or open. Delivery valve 64 also includes a second channel 67, also referred to as a vent channel, which aligns with third pneumatic conduit section 56c when the delivery valve is de-energized, or closed, to vent that section to the atmosphere, as shown in
After pressurized air passes through delivery valve 64 when the delivery valve is energized, it proceeds through third pneumatic conduit section 56c, which passes through vehicle axle 32, on which wheel 46, including tire 44, is rotatably mounted in a usual manner. A rotary union 72 is mounted on an outboard end of axle 32 as known to those skilled in the art, and facilitates fluid communication between third pneumatic conduit section 56c and an air tube assembly 74, which in turn fluidly connects to tire 44. A tire pressure retention valve 76, which preferably is a check valve, is biased to a closed position when the air pressure in tire 44 is higher than the air pressure in third pneumatic conduit 56c to isolate each tire from the rest of tire inflation system 50, including other tires. Thus, air passes from supply tank 52 via pressure protection valve 54 through supply valve 58, delivery valve 64 and axle 32 via pneumatic conduit 56 to arrive at rotary union 72, where it passes through air tube assembly 74, and into tire 44.
To monitor and control tire inflation system 50, solenoid valves 58, 64 and pressure transducers 62, 68 are electrically connected via wires 78 or by other means known in the art, such as fiber-optic cable, coaxial cable, radio frequency and the like, to an electronic control unit 80. It is important to note that, as mentioned above, tire inflation system 50 typically includes a plurality of tires 44, which are often mounted on opposing ends of multiple of axles 32 via respective wheels 46. To deliver pressurized air to each tire 44, third pneumatic conduit section 56c branches off, with each branch extending through a respective selected axle 32. In addition, more than one tire 44 may be mounted on one end of axle 32. It is to be understood that electronically-regulated prior art tire inflation system 50 is shown only by way of example, as the present invention finds use with any known electronically-regulated, mechanically-regulated or pneumatically-regulated tire inflation system.
As mentioned above, in some geographic areas such as Europe, tires 44 with higher inflation pressures are often employed, which require an air pressure that may be greater than the pressure capacity of supply tank 52. As a result, it is necessary to provide tire inflation system 50 with means to increase the pressure of the air to tires 44. The prior art solution for increasing the pressure of tire inflation system 50, that is, the in-line booster pump, includes certain disadvantages, as described above.
More particularly, since the in-line booster pump of the prior art is directly pneumatically connected to supply tank 52, it is dependent upon the supply tank, which prevents the in-line booster pump from providing air to tire inflation system 50 if there is a malfunction of the supply tank. In addition, a malfunction of the in-line booster pump may undesirably block the supply of air from supply tank 52 to tire inflation system 50, and if it is necessary to service or replace the in-line booster pump, a significant amount of time may undesirably be required to disassemble and reassemble system components due to the in-line booster pump being connected to the air supply tank. Moreover, if it is necessary to bypass the in-line booster pump, such a bypass may be inconvenient and/or expensive. As a result, there is a need in the art for a tire inflation system that provides a pump that is not connected to, and thus is able to operate independently of, vehicle air supply 52. The tire inflation system with parallel pump of the present invention provides such a system, as will now be described.
In addition, prior art pneumatic systems rely on the main or primary compressor (not shown) to charge supply tank 52, as the supply tank provides compressed air for the functioning of air brakes (not shown), tire inflation system 50, and other pneumatic components. Since the main compressor is powered by the vehicle engine, charging of supply tank 52 by the main compressor undesirably consumes fuel, which increases the cost of vehicle operation. As a result, there is a need in the art for a pneumatically parallel pump that is able to capture air and charge or increase the pressure in vehicle air supply 52 without the use of the main compressor, or by augmenting/supplementing the output of the main compressor to conserve operation of the main compressor, thereby saving fuel and desirably reducing the cost of vehicle operation. The parallel pump of the present invention satisfies this need, as will also now be described.
Turning now to
Preferably, the activation and deactivation of electric compressor 102 is controlled by a pressure switch (not shown) that is integrated into the compressor, which will enable the compressor to respond to a pressure requirement or demand, as will be described in greater detail below. In this manner, electric compressor 102 intakes air from atmosphere, compresses it to a predetermined pressure, and sends the compressed air via pneumatic conduit 104 to tire inflation system pneumatic conduit 56, thereby increasing the air pressure of tire inflation system 100 from a source that is separate from and parallel to supply tank 52.
It is to be understood that rotary union 72, as known in the art, provides a transition for tire inflation system components from the relatively static environment upstream of the rotary union, to a dynamic environment downstream of the rotary union, which is caused by the rotation of tire 44 and wheel 46 as the vehicle is traveling. As a result, tee fitting 106 preferably connects to pneumatic conduit 56 in the static environment upstream of rotary union 72. A check valve 108 preferably is disposed in pneumatic conduit 104 between electric compressor 102 and tee fitting 106, or at the tee fitting, so that the compressor only introduces air into pneumatic conduit 56 when demanded by a pressure requirement.
More specifically, as mentioned above, in vehicles that are used in certain geographic areas, such as the U.S., vehicle supply tank 52 optimally is charged with compressed air to about 120 psi or about 8.3 bar. In vehicles that are used in certain other geographic areas, such as Europe, the maximum pressure level of supply tank 52 is often set by government regulations at about 100 psi or about 7 bar, and to ensure compliance with such regulations, the supply tank is often charged by vehicle operators to a lower level, such as about 90 psi or just over 6 bar. However, certain tires, such as some tires used on heavy-duty vehicles in Europe, require an inflation pressure of at least 130 psi or about 9 bar.
In first embodiment tire inflation system 100 of the present invention, electric compressor 102 includes an integrated pressure switch (not shown). If the pressure in conduit 104 drops below a predetermined level, such as below about 135 psi or about 9.3 bar, the pressure switch reads this drop and activates electric compressor 102. Electric compressor 102 remains activated, compressing air from atmosphere, until a maximum predetermined pressure level is reached. For example, when the pressure switch reads a pressure in pneumatic conduit 104 of about 140-150 psi, or about 9.7-10.3 bar, the pressure switch causes compressor 102 to deactivate. Electric compressor 102 thus compresses air from atmosphere and charges pneumatic conduit 104 to the required pressure level. Check valve 108 controls the flow of air from electric compressor 102 into pneumatic conduit 56, thereby ensuring that the necessary air passes from the compressor through tee fitting 106 and into tire inflation system pneumatic conduit 56, and does not flow back toward the compressor.
Preferably, a secondary check valve 98 is disposed between vehicle supply tank 52 and tee fitting 106, to ensure that pneumatic pressure from electric compressor 102 does not flow into the vehicle supply tank. Optionally, a reservoir tank 154 may be fluidly connected to pneumatic conduit 56, so that electric compressor 102 compresses air from atmosphere and fills the reservoir tank. Reservoir tank 154 in turn is fluidly connected to tire inflation system 100 to provide the required air pressure to the system. It is to be understood that reservoir tank 154 is separate from vehicle supply tank 52 and is fluidly connected to pneumatic conduit 56 separate from the vehicle supply tank.
With this construction and arrangement, first embodiment tire inflation system with parallel pump 100 of the present invention increases the pressure of the tire inflation system, while operating separate from and independently of vehicle supply tank 52. First embodiment tire inflation system 100 supplies air from an air path that is parallel to the path from vehicle supply tank 52 to tires 44, to supplement the pressure from the vehicle air supply to reach the required pressure level.
With reference now to
More particularly, second embodiment tire inflation system with parallel pump 110 employs a mechanically-operated valve 112, rather than electrical components such as solenoid valves 58, 64, transducers 62, 68 and controller 80 (
It is to be understood that valve 112 may be any mechanically-operated valve known to those skilled in the art which is suitable for controlling air flow in pneumatic conduit 56. For example, valve 112, which is schematically shown, preferably includes a regulator 116. When the air pressure in third pneumatic conduit section 56c, which extends between valve 112 and tire 44, drops below a predetermined level, regulator 116 opens the valve, as known to those skilled in the art. Once valve 112 is open, air is delivered from first pneumatic conduit section 56a to third pneumatic conduit section 56c, until the desired air pressure in the third pneumatic conduit section is reached. Once the desired pressure is reached, regulator 116 closes valve 112. Valve 112 may optionally include a flow switch 114, which detects an air flow leak, as known in the art. By using valve 112, second pneumatic conduit section 56b (
As with first embodiment tire inflation system 100, second embodiment tire inflation system 110 includes pump 101, which is located separate from and operates independently of supply tank 52. Pump 101 preferably is an electric compressor 102 and is connected to tire inflation system pneumatic conduit 56 via separate pneumatic conduit 104, which connects to the tire inflation system pneumatic conduit at tee fitting 106. Check valve 108 preferably is disposed in pneumatic conduit 104 between compressor 102 and tee fitting 106, or at the tee fitting, to control air flow so that the compressor only introduces air into pneumatic conduit 56 when demanded by a pressure requirement.
As described above, the activation and deactivation of electric compressor 102 is controlled by a pressure switch (not shown) that is integrated into the compressor, and enables the compressor to respond to a pressure requirement or demand. In this manner, compressor 102 intakes air from atmosphere, compresses it to a predetermined pressure, and sends the compressed air via pneumatic conduit 104 to tire inflation system pneumatic conduit 56, thereby increasing the air pressure of tire inflation system 110 from a source that is separate from and parallel to supply tank 52. As with first embodiment tire inflation system with parallel pump 100, second embodiment tire inflation system with parallel pump 110 optionally includes reservoir tank 154, so that compressor 102 compresses air from atmosphere and fills the reservoir tank, which in turn provides the required air pressure to the system.
Turning now to
Pumping assembly 121 includes a mechanical pump 122, which preferably is mounted on axle/suspension system 10, thereby enabling the articulation of the axle/suspension system to compress air for tire inflation system 120. More particularly, and with specific reference to
Mechanical pump 122 preferably is a double-acting, reciprocating-cylinder type pump, which enables the pump to compress air upon vertical articulation or movement of axle/suspension system 10 and thus of beam 18 relative to vehicle frame 12. With additional reference now to
When beam 18 moves downwardly, the attachment of mechanical pump 122 to the beam and to frame 12 causes the pump to expand, which moves piston 136 downwardly. The downward movement of piston 136 compresses the volume of air in lower chamber 142 and forces the compressed air out of lower conduit 146. The movement of piston 136 downwardly also expands the volume of upper chamber 140, creating suction in the upper chamber, which draws air into the upper chamber from atmosphere, indicated by ‘Atm’ in
To facilitate the intake of air from atmosphere into upper and lower chambers 140, 142, respectively, an upper vent check valve 150 is located between vent conduit 148 and upper conduit 144, and a lower vent check valve 152 is located between the vent conduit and lower conduit 146. Thus, when suction is created in upper chamber 140, upper vent check valve 150 enables air to be drawn in through vent conduit 148 from atmosphere, pass through the upper vent check valve, and enter upper conduit 144 and the upper chamber. Likewise, when suction is created in lower chamber 142, lower vent check valve 152 enables air to be drawn in through vent conduit 148 from atmosphere, pass through the lower vent check valve, and enter lower conduit 146 and the lower chamber.
When mechanical pump 122 compresses air, the compressed air is delivered to reservoir 154, which is separate from vehicle supply tank 52. More particularly, when air in upper chamber 140 is compressed by upward movement of piston 136, the compressed air flows through upper conduit 144, is blocked from flowing to atmosphere by upper vent check valve 150, passes through an upper reservoir check valve 156, and out of pumping assembly 121. The compressed air then continues through conduit 104, check valve 108, tee fitting 106, tire inflation system pneumatic conduit 56, and into reservoir 154. Upper reservoir check valve 156 and check valve 108 enable compressed air to flow into reservoir 154, while isolating upper conduit 144 from the reservoir. This isolation allows sufficient pressure to build in upper conduit 144 to overcome the pressure in reservoir 154, thereby consistently increasing the pneumatic pressure in the reservoir.
Likewise, when air in lower chamber 142 is compressed by downward movement of piston 136, the compressed air flows through lower conduit 146, is blocked from flowing to atmosphere by lower vent check valve 152, passes through a lower reservoir check valve 160, and out of pumping assembly 121. The compressed air continues through conduit 104, check valve 108, tee fitting 106, tire inflation system pneumatic conduit 56, and into reservoir 154. Lower reservoir check valve 160 and check valve 108 enable compressed air to flow into reservoir 154, while isolating lower conduit 146 from the reservoir.
Secondary check valve 98 is disposed between vehicle supply tank 52 and reservoir 154 to ensure that pneumatic pressure from pump 122 does not flow into the vehicle supply tank. In addition, a relief valve 192 preferably is connected to tire inflation system conduit 56 to enable the conduit to vent to atmosphere in the event that excessive pressure is encountered. In this manner, mechanical pump 122 of pumping assembly 121 compresses air from atmosphere and sends it to reservoir 154, which in turn sends it through pneumatic conduit 56.
With this construction and arrangement, third embodiment tire inflation system with parallel pump 120 of the present invention increases the pressure to the tire inflation system to deliver the required inflation pressure to tires 44, while operating separate from and independently of vehicle supply tank 52. Third embodiment tire inflation system 120 supplies air from an air path that is parallel to the path from vehicle supply tank 52 to tires 44, to supplement the pressure from the vehicle air supply to reach the required pressure level.
Third embodiment tire inflation system 120 finds particular advantage in situations where cost and/or mechanical structure are important considerations. For example, the use of mechanical pump 122 of pumping assembly 121, which converts mechanical motion into compressed air potential, alleviates the need for electrical power or electric pumps, and thereby lowers the cost of the system. In addition, mechanical pump 122 of pumping assembly 121 is simpler in construction than electric pumps and has only one major moving component, piston 136, so that the need to service and/or replace components of third embodiment tire inflation system 120 is desirably decreased.
It is to be understood that mechanical pump 122 may optionally be integrated into an existing axle/suspension system component, such as shock absorber 36 or air spring 24. With any such integration, particular adaptations to the configuration of mechanical pump 122 may be made in order to enable the compression of air by upward and/or downward movement of shock absorber 36 or air spring 24, respectively, as axle/suspension system 10 articulates, without affecting the overall concept or operation of the present invention. Additionally, mechanical pump 122 or a component into which it is integrated, such as shock absorber 36 or air spring 24, may be pre-charged with pneumatic pressure to a predetermined level. Such pre-charging provides an additional intensity to the compression action of mechanical pump 122, thereby increasing the air provided by the pump and pumping assembly 121.
Turning now to
As is known in the art, height control valve 34 (
More particularly, each air spring 24 is connected via a pneumatic conduit 172 to a pumping assembly 171, which includes a mechanical pump 174. Pump 174 preferably is a spring-biased mechanical pump that acts to control and intensify the pressure level between conduit 172 from air springs 24 and a pneumatic conduit 176 leading from the pump to conduit 104 and reservoir 154. More specifically, pump 174 defines an air spring inlet chamber 180 and an outlet chamber 183. A vent conduit 186 enables air to be drawn in from atmosphere, indicated by ‘Atm’ in
When compressed air passes out of pump 174, the air is delivered to reservoir 154, which is separate from vehicle supply tank 52. More particularly, the compressed air flows from pump 174 through pneumatic conduit 176, is blocked from flowing to atmosphere by vent check valve 184, and passes out of pumping assembly 171. The compressed air continues flowing through pneumatic conduit 104, check valve 108, tee fitting 106, tire inflation system pneumatic conduit 56, and into reservoir 154. Check valve 108 enables compressed air to flow into reservoir 154, while isolating pneumatic conduits 104 and 176 from the reservoir, which allows sufficient pressure to build in the conduits to overcome the pressure in the reservoir and consistently increase the pneumatic pressure in the reservoir.
Secondary check valve 98 is disposed between vehicle supply tank 52 and reservoir 154 to ensure that pneumatic pressure from pump 174 does not flow into the vehicle supply tank. In addition, a relief valve 192 preferably is connected to tire inflation system pneumatic conduit 56 to enable the conduit to vent to atmosphere in the event that excessive pressure is encountered.
In this manner, air spring air pressure spikes are harnessed by pump 174 of pumping assembly 171 to compress air and transmit the air to reservoir 154, which in turn enables the air to flow through pneumatic conduit 56. With this construction and arrangement, fourth embodiment tire inflation system with parallel pump 170 of the present invention increases the pressure of the tire inflation system to deliver the required inflation pressure to tires 44, while operating separate from and independently of vehicle supply tank 52. Fourth embodiment tire inflation system 170 supplies air from an air path that is parallel to the path from vehicle supply tank 52 to tires 44, to supplement the pressure from the vehicle air supply to reach the required pressure level.
Optionally, in the event that air spring pressure spikes are too transient to actuate piston 178, an additional air spring may be added to fourth embodiment tire inflation system 170. This additional air spring is dedicated to capturing pressure spikes, and thus of a sufficient size and shape to intensify pressure spikes in order to make them easier for capture in pump 174. Moreover, the additional air spring may be pre-charged with pneumatic pressure to a predetermined level, which provides an additional intensity to any pressure spikes. Thus, when the pre-charged air spring experiences a pressure spike, the spike is higher than that of air springs 24, so that it is easier for pump 174 to capture the spike.
With reference to
Alternatively, to provide an equalizing action that enables pump 174, 198 to operate when air springs 24 are at high pressures and at low pressures, the pump may be of a double-acting, reciprocating design, as known in art. For example, using pump 198 by way of illustration, the pump may optionally include a second piston that is connected to shaft 206 in outlet chamber 202. The second piston cooperates with piston 204 to enable pump 198 to compress air when shaft 206 moves in either direction, thereby providing a greater operating range for the pump.
Fourth embodiment of tire inflation system 170 finds particular advantage in situations where cost and/or mechanical structure are important considerations, since the harnessing of air spring pressure spikes alleviates the need for electrical power or electric pumps, thereby lowering the cost of the system. In addition, the use of mechanical pump 174, 198 of pumping assembly 171, which is simpler in construction than electric pumps, decreases the need to service and/or replace associated components.
In this manner, tire inflation system with parallel pump embodiments 100, 110, 120, 170 of the present invention each provide a tire inflation system with a pump 101 that is pneumatically separate from and parallel to vehicle air supply 52, rather than being pneumatically in-line with the vehicle air supply. Such a pneumatically parallel pump 101, including electric compressor 102 and mechanical pumps 122, 174, 198, is able to operate independently from vehicle air supply 52. This independent operation enables pump 101 to provide air to each respective tire inflation system 100, 110, 120, 170 in the event that components associated with vehicle supply tank 52 malfunction. In addition, pump 101 enables vehicle supply tank 52 to provide a continuing supply of air to tire inflation system 100, 110, 120, 170 in the case of malfunction of the pump. Moreover, tire inflation system 100, 110, 120, 170 provides easy servicing and/or replacement of components of pump 101, and easy bypassing of the pump, in the event that such a bypass is needed.
Third and fourth embodiments of tire inflation system 120, 170 include pumping assemblies 121, 171, respectively, which each utilize a mechanical pump 122, 174, 198 and/or air spring pressure spikes, thereby alleviating the need for electrical power or electric pumps, and thus are relatively inexpensive and mechanically advantageous. In addition, since third and fourth embodiments of tire inflation system 120, 170 include pumping assemblies 121, 171 that employ mechanical pumps 122, 174, 198, which are simpler in construction than electric pumps, the need to service and/or replace associated components is decreased.
Optionally, pump 101 may include a radial turbine to drive an impeller/compressor similar to an automobile turbocharger. More particularly, and by way of example, pump 101 may include a radial turbine that is driven by air from air supply tank 52. The radial turbine converts the air pressure from air supply tank 52 to rotational force, which in turn actuates or drives an impeller or compressor. The pump draws in and compresses air from atmosphere, as described above. As pump 101 is driven by the radial turbine, the pump compresses the air and sends the compressed air to reservoir tank 154 and/or pneumatic conduit 56 at an increased pressure.
The present invention also includes a method for increasing an air pressure in a pneumatic conduit of a vehicle tire inflation system using a pump that is independent of the vehicle air supply source. The method includes steps in accordance with the description that is presented above and shown in
Turning now to
Parallel pump system 220 employs pump 101 that includes articulation-activated pumping assembly 121, as described above for third embodiment tire inflation system 120 (
In parallel pump system 220, when mechanical pump 122 compresses air, the compressed air is delivered to supply tank 52. More particularly, when air in upper chamber 140 is compressed by upward movement of piston 136, the compressed air flows through upper conduit 144, is blocked from flowing to atmosphere by upper vent check valve 150, passes through an upper reservoir check valve 156, and out of pumping assembly 121. The compressed air then continues through conduit 104, through check valve 108, and through a conduit section 222 that extends between and fluidly connects the check valve and supply tank 52, and into the supply tank. Upper reservoir check valve 156 and check valve 108 enable compressed air to flow into supply tank 52, while isolating upper conduit 144 from the tank. This isolation allows sufficient pressure to build in upper conduit 144 to overcome the pressure in supply tank 52, thereby consistently increasing the pneumatic pressure in the tank.
Likewise, when air in lower chamber 142 is compressed by downward movement of piston 136, the compressed air flows through lower conduit 146, is blocked from flowing to atmosphere by lower vent check valve 152, passes through a lower reservoir check valve 160, and out of pumping assembly 121. The compressed air continues through conduit 104, check valve 108, conduit section 222, and into supply tank 52. Lower reservoir check valve 160 and check valve 108 enable compressed air to flow into supply tank 52, while isolating lower conduit 146 from the tank.
Depending on particular design considerations, conduit section 222 may fluidly connect to a separate reservoir tank 154 (
With this construction and arrangement, parallel pump system 220 of the present invention captures and compresses air to increase the pressure in vehicle air supply tank 52 without the use of the main compressor, or by augmenting/supplementing the output of the main compressor to conserve operation of the main compressor. Since the main compressor is powered by the vehicle engine, and use of the compressor to charge supply tank 52 is reduced, parallel pump system 220 saves fuel and desirably reduces the cost of vehicle operation.
With reference now to
Parallel pump system 230 employs pump 101 that includes a pumping assembly 171 that harnesses air spring pressure spikes. Because it harnesses air spring pressure spikes, parallel pump system 230 finds particular application on air-ride axle/suspension systems. More particularly, each air spring 24 is connected via a pneumatic conduit 172 to a pumping assembly 171, which includes a mechanical pump 174. The structure and operation of pumping assembly 171 and mechanical pump 174 are the same as described above for fourth embodiment tire inflation system 170.
In parallel pump system 230, when compressed air passes out of pump 174, it flows from the pump 174 pneumatic conduit 176, is blocked from flowing to atmosphere by vent check valve 184, and passes out of pumping assembly 171. The compressed air continues flowing through pneumatic conduit 104, check valve 108, conduit section 222, and into supply tank 52. Check valve 108 enables compressed air to flow into supply tank 52, while isolating pneumatic conduits 104 and 176 from the tank, which allows sufficient pressure to build in the conduits to overcome the pressure in the tank and consistently increase the pneumatic pressure in the tank.
Depending on particular design considerations, conduit section 222 may fluidly connect to a separate reservoir tank 154 (
It is to be understood that parallel pump system 220, 230 of the present invention may employ other configurations for pumps 172, 174, without affecting the overall concept or operation of the invention. For example, pump 198, as described above, or an electrically-driven pump 102, as described above, may be employed.
The present invention also includes a method for increasing the pressure in the vehicle air supply without the use of the vehicle main compressor, or by augmenting/supplementing the output of the main compressor to conserve operation of the main compressor, by employing a pneumatically parallel pump system. The method includes steps in accordance with the description that is presented above and shown in
It is to be understood that electric compressor 102 and mechanical pumps 122, 174, 198 of pump 101 are described above by way of example, as the pump of the tire inflation system of the present invention 100, 110, 120, 170 and the parallel pump system 220, 230 of the present invention may include any pump known to those skilled in the art that takes in air from atmosphere, including electric pumps, mechanical pumps, and air-driven pumps, such as air-spring driven pumps and supply-air driven pumps, including piston-style and other-style pumps known to those skilled in the art, without affecting the overall concept or operation of the invention. It is to be understood that the structure of the above-described tire inflation system with parallel pump of the present invention 100, 110, 120, 170 and the parallel pump system 220, 230 of the present invention may be altered or rearranged, or certain components omitted or added, without affecting the overall concept or operation of the invention. For example, electric compressors 102 may be used on electrically, mechanically, or pneumatically regulated systems, and mechanical pumps 122, 174, 198 may be used on electrically, mechanically, or pneumatically regulated systems. It is to be further understood that the present invention finds application in types of heavy-duty vehicle frames, heavy-duty vehicle axle/suspension systems and tire inflation systems therefor, other than those shown and described herein and which are known to those skilled in the art, without affecting the concept or operation of the invention.
Accordingly, the improved tire inflation system with parallel pump and the parallel pump system is simplified, provides an effective, safe, inexpensive, and efficient structure which achieves all the enumerated objectives, provides for eliminating difficulties encountered with prior art tire inflation and pneumatic systems, and solves problems and obtains new results in the art.
In the foregoing description, certain terms have been used for brevity, clarity and understanding; but no unnecessary limitations are to be implied therefrom beyond the requirements of the prior art, because such terms are used for descriptive purposes and are intended to be broadly construed. Moreover, the present invention has been described with reference to exemplary embodiments. It shall be understood that this illustration is by way of example and not by way of limitation, as the scope of the invention is not limited to the exact details shown or described. Potential modifications and alterations will occur to others upon a reading and understanding of this disclosure, and it is understood that the invention includes all such modifications and alterations and equivalents thereof.
Having now described the features, discoveries and principles of the invention, the manner in which the improved tire inflation system with parallel pump and the parallel pump system is constructed, arranged and used, the characteristics of the construction and arrangement, and the advantageous, new and useful results obtained; the new and useful structures, devices, elements, arrangements, parts and combinations are set forth in the appended claims.
This application is a continuation-in-part of, and claims the benefit of, U.S. patent application Ser. No. 12/566,960, filed on Sep. 25, 2009, which in turn claims the benefit of U.S. Provisional Patent Application Ser. No. 61/100,336, filed on Sep. 26, 2008.
Number | Date | Country | |
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Parent | 12566960 | Sep 2009 | US |
Child | 13965310 | US |