Patent Application
20220161512
The present invention relates to a tire vulcanization system, a vulcanized tire manufacturing method, and a tire conveyance device.
In Patent Document 1, in order to improve efficiency of vulcanization mold replacement work, a tire vulcanization system in which a tire transfer device for loading and unloading a tire is disposed on one side of a mold opening or closing station, and a mold loading or unloading device for replacing the mold is disposed on the other side of the mold opening or closing station is described.
Japanese Unexamined Patent Application, First Publication No. 2003-89119
However, in the tire vulcanization system as in Patent Document 1, both carrying-in of the raw tire and carrying-out of the vulcanized tire are performed by a tire transfer device. Specifically, the raw tire is received from the placing stand and carried into the mold after the vulcanized tire is carried out from the mold and placed on a placing stand. That is, while the mold is open, it is necessary to make two round trips between the mold and the outside of the tire transfer device in order to carry in and out the tire. Therefore, there is a problem that the time from the carrying-in of the raw tire to the carrying-out of the vulcanized tire is long. Since the time for opening the mold is long, there is a problem that the energy loss due to heat dissipation from the mold is increased.
An object of the present invention to provide a vulcanization system, a vulcanized tire manufacturing method, and a tire conveyance device that can shorten an opening time of a mold and reduce energy loss while suppressing a decrease in work efficiency of mold replacement.
According to a first aspect of the present invention, a tire vulcanization system vulcanizes a raw tire and manufactures a vulcanized tire. The tire vulcanization system includes an upper mold, a lower mold, an upper support portion, a lower support portion, a tire hanging portion, an elevating mechanism, and a tire conveyance device. The lower mold constitutes a mold together with the upper mold. The upper support portion supports the upper mold. The lower support portion supports the lower mold. The tire hanging portion is provided on the upper support portion and can hang the vulcanized tire. The elevating mechanism can switch between an open position where the upper mold and the lower mold are separated in a vertical direction, and a closed position where the upper mold and the lower mold are closed by relatively moving the upper support portion and the lower support portion in the vertical direction. The tire conveyance device carries the raw tire into the lower mold in a state where the vulcanized tire is hung by the tire hanging portion at the open position. The tire conveyance device receives and carries out the vulcanized tire hung by the tire hanging portion in a state where the raw tire is carried into the lower mold.
In the first aspect, when the mold is opened, the vulcanized tire can be moved upward together with the upper mold to be in a hung state. Furthermore, with the vulcanized tire hung, the raw tire can be carried into the lower mold by the tire conveyance device. In addition, the tire conveyance device can receive and carry out the vulcanized tire hung by the tire hanging portion in a state where the raw tire is carried into the lower mold. In this manner, it is not necessary for the tire conveyance device to pick up the raw tire from the placing stand or to place the vulcanized tire on the placing stand while the mold is open. Therefore, it is possible to shorten the time during which the mold is opened by using one tire conveyance device. In addition, since one tire conveyance device can be used, the tire conveyance device may be disposed only on one side of the mold, so that a space can be ensured on the other side of the mold.
Therefore, it is possible to shorten the opening time of the mold and reduce the energy loss while suppressing the decrease in the work efficiency of the mold replacement.
According to a second aspect of the present invention, the tire conveyance device according to the first aspect may include a gripping mechanism, a radial adjustment portion, and a movement mechanism. The gripping mechanism can grip each bead of the raw tire and the vulcanized tire by a plurality of gripping portions disposed in an annular shape. The radial adjustment portion moves the plurality of gripping portions in the radial direction of the raw tire and the vulcanized tire. The movement mechanism moves the gripping mechanism. The gripping portion includes a base, an engagement claw, and an outer surface support portion. The base projects from the radial adjustment portion and extends. The engagement claw is provided at a tip end of the base. The engagement claw can be engaged with the bead from the inside of the tire in the width direction. The outer surface support portion is disposed on the side closer to a base end of the base than the engagement claw. The outer surface supporting portion can support the outer surface of the tire in the width direction.
In the second aspect, since the gripping portion of the gripping mechanism includes the engagement claws, the posture of the raw tire gripped by the gripping portion can be stabilized when the raw tire is gripped and conveyed from above. In the second aspect, the gripping portion of the gripping mechanism further includes the outer surface support portion. Therefore, when the vulcanized tire hung by the hanging portion is received and gripped from below by the gripping mechanism, the outer surface below the vulcanized tire can be supported from below by the outer surface support portion. Therefore, it is possible to carry in the raw tire and carry out the vulcanized tire more stably with one gripping mechanism.
According to a third aspect of the present invention, the conveyance device according to the second aspect may include a rotation mechanism that turns the gripping mechanism upside down between a posture of gripping the raw tire from above and a posture of receiving the vulcanized tire from below.
In the third aspect, the tire conveyance device includes the rotation mechanism. Therefore, a posture for receiving the vulcanized tire can be obtained by only turning the gripping mechanism upside down by the rotation mechanism after the raw tire is carried into the lower mold. As a result, the tire conveyance device can rapidly receive the vulcanized tire after the raw tire is carried into the lower mold. Therefore, the opening time of the mold can be further shortened.
According to a fourth aspect of the present invention, the tire vulcanization system according to any one of the first to third aspects may include a PCI device, a PCI moving portion, and a raw tire placing stand portion. The PCI device performs post-cure inflation of the vulcanized tire. The PCI moving portion moves the PCI device between a first position where the vulcanized tire is delivered to the PCI device and a second position where the post-cure inflation is performed. The raw tire immediately before the vulcanization process is placed on the raw tire placing stand portion. The tire conveyance device delivers the vulcanized tire to the PCI device at the first position, receives the raw tire placed on the raw tire placing stand portion and carries the raw tire into the mold.
With this configuration, the vulcanized tire can be delivered to the PCI device at the first position, the PCI device can be moved to the second position by the PCI moving portion. Therefore, the post-cure inflation can be performed. Therefore, the vulcanized tire can be smoothly delivered to the PCI device at the first position.
According to a fifth aspect of the present invention, the PCI moving portion according to the fourth aspect may move the PCI device on which the post-cure inflation is completed from the second position to the first position.
With this configuration, the tire conveyance device can smoothly carry out the vulcanized tire completed the post-cure inflation from the first position.
According to a sixth aspect of the present invention, the tire conveyance device according to the fourth or fifth aspect may receive the raw tire placed on the raw tire placing stand portion at the second position and stand by before the mold is opened.
With this configuration, the raw tires can be rapidly carried into the mold at the time the mold is opened.
According to a seventh aspect of the present invention, the tire vulcanization system according to any one of the fourth to sixth aspects may include two sets of PCI lines including the PCI moving portion, the PCI device, and the raw tire placing stand portion. In this case, the tire conveyance device may alternately carry out the raw tires from the raw tire placing stand portion of the two sets of PCI lines, and alternately carry the vulcanized tires into the PCI devices of the two sets of PCI lines.
In this manner, the post-cure inflation can be performed in parallel on the two sets of PCI lines. Therefore, it is possible to suppress the occurrence of a waiting time for the post-cure inflation.
According to an eighth aspect of the present invention, vulcanized tire manufacturing method manufactures a vulcanized tire by carrying a raw tire into a mold including an upper mold and a lower mold and performing vulcanization. The tire manufacturing method includes a vulcanization step, an opening step, a carrying-in step, and a carrying-out step. In the vulcanization step, the mold is closed and the raw tire is vulcanized. In the opening step, the mold is opened and the vulcanized tire is hung by separating the vulcanized tire and the upper mold from each other relatively upward with respect to the lower mold. In the carrying-in step, another raw tire is carried into the lower mold in a state where the vulcanized tire is hung. In the carrying-out step, the hung vulcanized tire is carried out in a state where the other raw tire is carried into the lower mold.
According to a ninth aspect of the present invention, the vulcanized tire manufacturing method according to the eighth aspect may include a tire conveyance mounting step, a first PCI device moving step, and a PCI step. In the tire conveyance mounting step, the vulcanized tire subjected to a vulcanization process is conveyed to a PCI device which stands by at a first position. In the first PCI device moving step, the PCI device on which the vulcanized tire is mounted is moved from the first position to a second position. In the PCI step, the PCI device performs post-cure inflation of the vulcanized tire at the second position.
In this manner, the vulcanized tire can be delivered to the PCI device at the first position, the PCI device can be moved to the second position by the PCI moving portion. Therefore, the post-cure inflation can be performed. Therefore, the vulcanized tire can be smoothly delivered to the PCI device at the first position.
According to a tenth aspect of the present invention, the vulcanized tire manufacturing method according to the ninth aspect may include a second PCI device moving step and a tire carrying-out step. In the second PCI device moving step, the PCI device on which the post-cure inflation is completed is moved from the second position to the first position. In the tire carrying-out step, the vulcanized tire is carried out from the PCI device at the first position.
In this manner, the vulcanized tire completed the post-cure inflation at the first position can be smoothly carried out from the first position.
According to an eleventh aspect of the present invention, the vulcanized tire manufacturing method according to the ninth or tenth aspect may include a heating step. In the heating step, the raw tire is heated by utilizing the waste heat of the vulcanized tire discharged by the post-cure inflation in parallel with the PCI step. In the vulcanized tire manufacturing method, the heated raw tire is received and stands by before the mold is opened.
In this manner, the raw tire can be heated during the PCI step. Therefore, it is possible to effectively utilize the time of the PCI step, for example, to prevent the temperature of the raw tire from fluctuating depending on the season.
According to a twelfth aspect of the present invention, in the vulcanized tire manufacturing method according to any one of the ninth to eleventh aspects, a first PCI device and a second PCI device, which perform the post-cure inflation at the second positions different from each other, and carry in and out the vulcanized tire at a common first position common, respectively, may be used as the PCI device. In the vulcanized tire manufacturing method, furthermore, the post-cure inflation by the first PCI device and the post-cure inflation by the second PCI device may be alternately performed.
The post-cure inflation can be performed in parallel between the first PCI device and the second PCI device. Therefore, it is possible to suppress the occurrence of a waiting time for the post-cure inflation.
According to a thirteenth aspect of the present invention, the tire conveyance device includes a gripping mechanism, a radial adjustment portion, and a movement mechanism. The gripping mechanism can grip each bead of the raw tire and the vulcanized tire by a plurality of gripping portions disposed in an annular shape. The radial adjustment portion moves the plurality of gripping portions in the radial direction of the raw tire and the vulcanized tire. The movement mechanism moves the gripping mechanism. The gripping portion includes a base, an engagement claw, and an outer surface support portion. The base projects from the radial adjustment portion and extends. The engagement claw is provided at a tip end of the base. The engagement claw can be engaged with the bead from an inside of the tire in a width direction. The outer surface support portion is disposed on the side closer to a base end of the base than the engagement claw. The outer surface supporting portion can support the outer surface of the tire in the width direction.
According to the tire vulcanization system, the vulcanized tire manufacturing method, and the tire conveyance device, it is possible to shorten the opening time of the mold and reduce the energy loss while suppressing the decrease in the work efficiency of the mold replacement.
Hereinafter, a tire vulcanization system and a vulcanized tire manufacturing method according to an embodiment of the present invention will be described. In the tire vulcanization system and the vulcanized tire manufacturing method of the embodiment, an unvulcanized raw tire is vulcanized to manufacture a vulcanized tire.
As shown in
The tire vulcanization system 100 is provided with a vulcanizer 10, a PCI device 20, an attachment or detachment portion 30, a PCI moving portion 50, a raw tire placing stand portion 60, a tire carrying-in or carrying-out stand 70, and a tire conveyance device 80.
As shown in
The vulcanizer 10 is provided with a base portion (lower support portion) 13, a bolster plate (upper support portion) 14, and a cylinder (elevating mechanism) 15. The base portion 13 supports the lower mold 11B from below. The bolster plate 14 supports the upper mold 11A from above. The cylinder 15 lifts and lowers the bolster plate 14. That is, the upper mold 11A can be lifted and lowered by lifting and lowering the bolster plate 14 by the cylinder 15.
When the mold 12 of the vulcanizer 10 is opened, a tread mold (not shown) for forming a tread portion of the vulcanized tire remains in the lower mold 11B. When the mold 12 of the vulcanizer 10 is opened, an upper sidewall mold (not shown) for forming an upper sidewall of the vulcanized tire is further raised together with the bolster plate 14. In the center of the bolster plate 14, a hanging portion 14A (refer to
The hanging portion 14A in the embodiment descends in the axial direction of the vulcanized tire T1 between an upper bead and a lower bead of the vulcanized tire T1. The hanging portion 14A swings and deploys a locking piece 14Aa stored inside the hanging portion 14A. As a result, the locking piece 14Aa expands than the bead diameter. Therefore, by raising the hanging portion 14A, the locking piece 14Aa is caught around the upper bead of the vulcanized tire T1 and the vulcanized tire T1 can be hung. The hanging portion 14A may have any configuration as long as the vulcanized tire T1 can be raised together with the upper mold 11A.
The PCI device 20 performs post-cure inflation (hereinafter, simply referred to as PCI process) of the vulcanized tire T1. Specifically, the vulcanized tire T1 in a high temperature state after vulcanization is cooled in a state where pressure is applied to the inside thereof. As shown in
The attachment or detachment portion 30 attaches or detaches the upper rim 22 from the PCI device 20. In the embodiment, one attachment or detachment portion 30 is provided for one tire vulcanization system 100. The attachment or detachment portion 30 attaches or detaches the upper rim 22 to or from the PCI device 20 disposed at a first position P1 (refer to
The PCI moving portion 50 moves the PCI device 20 between the first position P1 where the upper rim 22 is attached by the attachment or detachment portion 30 and a second position P2 where the PCI process is performed. Here, in the embodiment, at the first position P1 where the upper rim 22 is attached, the vulcanized tire T1 is mounted on the PCI device 20 and the upper rim 22 is attached.
The PCI moving portion 50 moves the PCI device 20 for which the PCI process of the vulcanized tire T1 is completed from the second position P2 to the first position P1. Here, the above-described attachment or detachment portion 30 removes the upper rim 22 from the PCI device 20 moved to the first position P1. The PCI moving portion 50 in the embodiment can use an actuator such as a rodless cylinder. The PCI moving portion 50 is provided with a tube 51 that guides the PCI device 20 between the first position P1 and the second position P2.
The raw tire placing stand portion 60 is disposed above the PCI device 20 moved to the second position P2. In other words, the above-described PCI process is performed in the space below the raw tire placing stand portion 60. The raw tire placing stand portion 60 is formed so that the raw tire T2 immediately before the vulcanization process can be placed. The raw tire T2 is placed on the raw tire placing stand portion 60 in the embodiment in a posture in which the axis O2 extends in the vertical direction.
The raw tire placing stand portion 60 in the embodiment is formed in a box shape having an upper opening 61 that opens upward. The raw tire placing stand portion 60 is supported from below by the leg portion 62. The leg portion 62 of the embodiment is formed in a box shape surrounding the PCI device 20 disposed at the second position P2 and includes an opening portion 63 on the side close to the first position P1. Through the opening portion 63, the PCI device 20 moves between the first position P1 and the second position P2.
The raw tire placing stand portion 60 in the embodiment is configured to transfer the waste heat of the PCI process by the PCI device 20 disposed below the raw tire placing stand portion 60 to the raw tire T2 placed on the raw tire placing stand portion 60. As a result, even in a case where the room temperature of the place where the tire vulcanization system 100 is installed is low, it is possible to prevent the temperature of the raw tire T2 from being too low.
As shown in
The tire carrying-in or carrying-out stand 70 is formed so that the raw tire T2 carried into the tire vulcanization system 100 and the vulcanized tire T1 carried out from the tire vulcanization system 100 can be temporarily placed. The tire carrying-in or carrying-out stand 70 is disposed in the tire vulcanization system 100 at the position farthest from the vulcanizer 10 in the direction where the boundary line K extends. The tire carrying-in or carrying-out stand 70 of the two tire vulcanization systems 100 in the embodiment are integrally formed.
The tire carrying-in or carrying-out stand 70 includes a placing surface 70a on which the raw tire T2 and the vulcanized tire T1 can be placed above a placing surface 60a of the raw tire placing stand portion 60. The placing surface 70a extends in a direction perpendicular to the boundary line K in a plan view, and two vulcanized tire placing portions 70b and two raw tire placing portions 70c are provided at intervals in the extending direction of the placing surface 70a. Although the case where the raw tire placing portion 70c is disposed outside the vulcanized tire placing portion 70b in the extending direction of the placing surface 70a is illustrated, the embodiment is not limited thereto.
The above-described attachment or detachment portion 30 is disposed in the space below the tire carrying-in or carrying-out stand 70 in the embodiment.
The tire conveyance device 80 carries the raw tire T2 disposed on the raw tire placing stand portion 60 into the vulcanizer 10, and also carries out the vulcanized tire T1 subjected to the vulcanization process by the vulcanizer 10. Specifically, the tire conveyance device 80 delivers the vulcanized tire T1 carried out from the vulcanizer 10 to the PCI device 20 at the first position P1. Further, the tire conveyance device 80 receives the raw tire T2 placed on the raw tire placing stand portion 60 at the second position P2 and carries the raw tire T2 into the vulcanizer 10. The tire conveyance device 80 in the embodiment includes a robot arm.
The tire conveyance device 80 removes the vulcanized tire T1 for which the PCI process is completed from the PCI device 20 from which the upper rim 22 is removed by the attachment or detachment portion 30, and places the vulcanized tire T1 on the vulcanized tire placing portion 70b of the tire carrying-in or carrying-out stand 70.
The tire conveyance device 80 conveys the new raw tire T2 to the raw tire placing stand portion 60 of the PCI line L1 or the PCI line L2 after delivering the vulcanized tire T1 to the PCI device 20. Here, the new raw tire T2 is sequentially replenished from the outside of the tire vulcanization system 100 to the raw tire placing portion 70c of the tire carrying-in or carrying-out stand 70. On the other hand, the vulcanized tire T1 placed on the vulcanized tire placing portion 70b of the tire carrying-in or carrying-out stand 70 is sequentially carried out to the outside of the tire vulcanization system 100.
The tire vulcanization system 100 of the embodiment has a configuration in which two sets of PCI lines L1 and L2 are provided for one tire conveyance device 80. Therefore, the tire conveyance device 80 is adapted to alternately carry out the raw tires T2 from the two raw tire placing stand portions 60 of the two sets of PCI lines L1 and L2, and alternately carry the vulcanized tire T1 into the two PCI devices 20 of the two sets of PCI lines L1 and L2.
The tire conveyance device 80 illustrated in the embodiment has a configuration similar to that of a normal robot arm. As shown in
The arm portion 82 is supported by the base portion 81 and includes a first joint portion J1 to a sixth joint portion J6 each of which can rotate or swing around a first axis JO1 to a sixth axis JO6. The arm portion 82 can move the hand portion 83 and can hold the hand portion 83 in various postures by operating each of the first joint portion J1 to the sixth joint portion J6 by a plurality of actuators (not shown). In addition, the sixth joint portion J6 (rotation mechanism) between the arm portion 82 and the hand portion 83 can be turned at least upside down by rotating the hand portion 83 around the sixth axis JO6. Although the case where the arm portion 82 has six axes from the first axis JO1 to the sixth axis JO6 is described as an example, the arm portion 82 may have six axes or more.
Each of the above-described vulcanizer 10, the first position P1, and the second position P2 are disposed side by side in the circumferential direction centered on the base portion 81 of the tire conveyance device 80 in one tire vulcanization system 100 shown in
As shown in
The gripping mechanism 84 is provided with a plurality of gripping portions 87 disposed in an annular shape. The gripping mechanism 84 is configured so that each of the beads of the raw tire T2 and the vulcanized tire T1 can be gripped from the inner peripheral side by the plurality of gripping portions 87.
As shown in
The base 88 projects from the radial adjustment portion 85 and extends. Specifically, the base 88 projects from the radial adjustment portion 85 in the same direction (downward in
As shown in
An outer surface support portion 90 supports the outer surfaces in the width direction (in other words, portions including the sidewall) of the raw tire T2 and the vulcanized tire T1. The outer surface support portion 90 is disposed closer to the base end of the base 88 from the engagement claw 89. The outer surface support portion 90 projects from the base 88 toward the outside in the radial direction centered on the central axis O3. The outer surface support portion 90 is provided with an inclined portion 91 at the tip end thereof. The inclined portion 91 is inclined so as to approach the movement mechanism 86 in the central axis O3 direction toward the tip end.
The outer surface support portion 90 in the embodiment is formed in a flat plate shape having a width dimension equivalent to that of the base 88. In the embodiment, in a case where the hand portion 83 is in a posture in which the engagement claw 89 is disposed at the uppermost position (in a posture in which the hand portion 83 in
The radial adjustment portion 85 slidably supports the plurality of gripping portions 87 in the radial direction of the raw tire T2 and the vulcanized tire T1.
As shown in
The first ring member 85A is formed in a ring shape centered on the central axis O3. The first ring member 85A slidably supports the slide block 85B in the radial direction centered on the central axis O3. In the example shown in
The plurality of slide blocks 85B are formed in a rectangular shape in a plan view extending in the radial direction centered on the central axis O3. The above-described base 88 extends from the radial inner end portion of these slide blocks 85B. Each of these slide blocks 85B is provided with a cam follower portion 85C projecting on the side opposite to the first ring member 85A in the central axis O3 direction.
The movement mechanism 86 moves the gripping mechanism 84. Specifically, the movement mechanism 86 displaces the gripping mechanism 84 in the radial direction centered on the central axis O3. As shown in
The second ring member 86A is formed in a ring shape having a diameter larger than that of the first ring member 85A described above. The second ring member 86A is provided with a plurality of slide holes 86h for guiding the cam follower portion 85C described above. The slide hole 86h in the embodiment extends in the circumferential direction around the central axis O3 so as to be disposed radially outward from one side toward the other. The slide hole 86h in the embodiment extends in an arc shape in which the inside in the radial direction is slightly recessed.
The roller portion 86B is provided so as to project from the second ring member 86A toward the first ring member 85A in the central axis O3 direction. These roller portions 86B are rotatably formed around a central axis extending in the central axis O3 direction. Each of these roller portions 86B regulates the relative displacement of the outer peripheral edge of the first ring member 85A in the central axis O3 direction with respect to the second ring member 86A while allowing rotation around the central axis O3.
The actuator 86C rotates the second ring member 86A relative to the first ring member 85A around the central axis O3. The actuator 86C includes, for example, a hydraulic cylinder, an air cylinder, or the like. One end portion of both end portions of the actuator 86C in the length direction is connected to the first ring member 85A, and the other end portion is connected to the second ring member 86A.
That is, according to the hand portion 83 provided with the above-described configuration, by expanding and contracting the actuator 86C, the first ring member 85A can be relatively rotated around the central axis O3 with respect to the second ring member 86A. By rotating the first ring member 85A relative to the second ring member 86A in this manner, the cam follower portion 85C moves along the slide hole 86h. As a result, the slide block 85B moves in the radial direction centered on the central axis O3, and the gripping portion 87 moves in the radial direction centered on the central axis O3.
When gripping the raw tire T2 and the vulcanized tire T1 from above by the gripping mechanism 84, for example, the engagement claw 89 of the gripping portion 87 may be disposed between the pair of beads in the central axis O3 direction, and the gripping portion 87 may be moved outward in the radial direction. In this manner, the base 88 is brought into contact with the inner circumference of the bead. As a result, when the hand portion 83 is raised, the engagement claw 89 engages with the inner circumference of the bead, and the raw tire T2 and the vulcanized tire T1 can be lifted and conveyed.
On the other hand, when the vulcanized tire T1 is received from below by the gripping mechanism 84, for example, the engagement claw 89 is inserted inside the bead in the radial direction, and the outer surface in the width direction on the lower side of the vulcanized tire T1 is brought into contact with the outer surface support portion 90. The gripping portion 87 may be moved outward in the radial direction so that the base 88 is brought into contact with an inner peripheral edge of the bead. As a result, the vulcanized tire T1 can be supported and conveyed from below.
In addition, when the hand portion 83 is turned upside down around the sixth axis JO6 while the vulcanized tire T1 is supported from below by the gripping mechanism 84, the vulcanized tire T1 can be gripped from above. Although the case where the vulcanized tire T1 is supported from below by the gripping mechanism 84 is described, the gripping mechanism 84 may support the vulcanized tire T2 from below when the raw tire T2 is conveyed.
The tire vulcanization system 100 of the embodiment has the above-described configuration. Next, a vulcanized tire manufacturing method, which is an operation of the tire vulcanization system 100 in the embodiment, will be described with reference to the drawings.
The operation of the tire vulcanization system 100 in the embodiment is automatically controlled by a control device (not shown). In the description of the vulcanized tire manufacturing method, the vulcanization process by the vulcanizer 10 is completed and the vulcanization process is started from the state where the mold of the vulcanizer 10 is opened, and the starting position is not limited thereto. In the description of the vulcanized tire manufacturing method, only the operation of one tire vulcanization system 100 of the two sets of tire vulcanization systems 100 will be further described. In these two sets of tire vulcanization systems 100, for example, the same step may be performed at the same time, or the step having a large peak of power consumption may be performed by shifting each other.
First, immediately before the mold of the vulcanizer 10 is opened, the raw tire T2 to be subjected to the vulcanization process next stands by in the vicinity of the vulcanizer 10 by the tire conveyance device 80.
From this state, as shown in
Next, a step (Step S02) of carrying out the vulcanized tire T1 from the vulcanizer 10 is performed. In this step, first, the posture of the hand portion 83 is turned upside down. As shown in
Next, a step of closing the mold 12 (Step S03) is performed. In this step, the upper mold 11A is lowered.
Thereafter, a step of performing a vulcanization process for the raw tire T2 (Step SO4; vulcanization step) is performed. In this step, for example, a bladder (not shown) inserted in advance inside the raw tire T2 is inflated, and the raw tire T2 is pressurized and heated by using a heater, high temperature steam, or the like.
When the vulcanization process is completed, a step of opening the mold 12 (Step SO5) is performed. In the step of opening the mold 12, the bladder (not shown) is deflated, and the vulcanized tire T1 inside the mold 12 is locked by the hanging portion 14A. The bolster plate 14 is raised to separate the vulcanized tire T1 together with the upper mold 11A upward from the lower mold 11B.
Here, the steps (Steps S03 to 505) after the step of closing the mold by the vulcanizer 10 (Step S03) are performed in parallel with the PCI process of the vulcanized tire T1 taken out from the mold 12.
As shown in
Here, at the first position P1, one of the PCI devices 20 of the PCI lines L1 and L2 stands by. In the following description, the PCI device 20 of the PCI line L1 will be referred to as a first PCI device 20A, and the PCI device 20 of the PCI line L2 will be referred to as a second PCI device 20B.
In the embodiment, the delivery to the first PCI device 20A and the delivery to the second PCI device 20B are alternately performed.
In a case where the PCI device 20 on standby at the first position P1 is the first PCI device 20A (Yes in Step S12), the PCI process is performed by the first PCI device 20A (Step S13), and the process returns to the main flow of the vulcanization process of
On the other hand, in a case where the PCI device 20 on standby at the first position P1 is the second PCI device 20B, the PCI process is performed by the second PCI device 20B (Step S14), and the process returns to the main flow of the vulcanization process of
As shown in
Next, the PCI process is performed by the first PCI device 20A (Step S23; PCI step). At this time, at the second position P2, the raw tire T2 placed on the raw tire placing stand portion 60 above the first PCI device 20A is heated by the waste heat generated from the first PCI device 20A (heating step).
When the PCI process in the first PCI device 20A is completed, the first PCI device 20A is moved from the second position P2 to the first position P1 (Step S24; second PCI device moving step). The upper rim 22 is removed from the first PCI device 20A disposed at the first position P1 (Step S25), and the vulcanized tire T1 is carried out to the tire carrying-in or carrying-out stand 70 by the tire conveyance device 80 (Step S26: tire carrying-out step).
Thereafter, the raw tire T2 placed on the raw tire placing stand portion 60 of the PCI line L1 is conveyed to the vicinity of the vulcanizer 10 by the tire conveyance device 80 and allowed to stand by (Step S27), and the process returns to the main flow of the PCI process. The raw tire T2 on standby is immediately carried into the lower mold 11B when the mold 12 of the vulcanizer 10 is opened (Step S01).
On the other hand, in the PCI process by the second PCI device 20B, as shown in
In the PCI process by the second PCI device 20B, first, the raw tire T2 is conveyed and placed on the raw tire placing stand portion 60 from the tire carrying-in or carrying-out stand 70 by the tire conveyance device 80 (Step S30). At this time, the upper rim 22 is attached to the second PCI device 20B by the tire conveyance device 80 in parallel at the same time (Step S31). The second PCI device 20B is moved from the first position P1 to the second position P2 (Step S32).
Next, the PCI process is performed by the second PCI device 20B (Step S33). At this time, at the second position P2, the raw tire T2 placed on the raw tire placing stand portion 60 above the second PCI device 20B is heated by the waste heat generated from the second PCI device 20B (heating step).
When the PCI process in the second PCI device 20B is completed, the second PCI device 20B is moved to the first position P1 (Step S34). The upper rim 22 is removed from the second PCI device 20B disposed at the first position P1 (Step S35), and the vulcanized tire T1 is carried out to the tire carrying-in or carrying-out stand 70 by the tire conveyance device 80 (Step S36).
Thereafter, the raw tire T2 placed on the raw tire placing stand portion 60 of the PCI line L2 is conveyed to the vicinity of the vulcanizer 10 by the tire conveyance device 80 and allowed to stand by (Step S37), and the process returns to the main flow of the PCI process. The raw tire T2 on standby is immediately carried into the lower mold 11B when the mold 12 of the vulcanizer 10 is opened (Step S01).
In the above-described embodiment, the vulcanized tire T1 is delivered to the PCI device 20 at the first position P1, the upper rim 22 is attached, the PCI device 20 is moved to the second position P2 by the PCI moving portion 50. Therefore, the PCI process can be performed. Therefore, the vulcanized tire T1 can be smoothly delivered to the PCI device 20. In addition, the space below the raw tire placing stand portion 60 can be effectively used as a space for performing the PCI process.
Furthermore, the heat of the vulcanized tire T1 subjected to the PCI process is transferred to the raw tire T2 placed on the raw tire placing stand portion 60 disposed above the vulcanized tire T1. Therefore, it is possible to prevent the temperature of the raw tire T2 from dropping too much. Therefore, it is possible to prevent the quality of the vulcanized tire T1 from fluctuating.
In the embodiment, the PCI device 20 for which the PCI process is completed is further moved from the second position P2 to the first position P1, and the upper rim 22 is removed, so that the vulcanized tire T1 is carried out to the tire carrying-in or carrying-out stand 70. Therefore, the vulcanized tire T1 for which the PCI process is completed can be smoothly carried out.
In the embodiment, furthermore, the vulcanized tire T1 is delivered to the PCI device 20 after the raw tire T2 placed on the raw tire placing stand portion 60 is carried into the vulcanizer 10. Therefore, the raw tire T2 can be carried into the vulcanizer before the temperature of the raw tire T2 drops.
In the embodiment, furthermore, the tire conveyance device 80 conveys the new raw tire T2 to the raw tire placing stand portion 60 of the PCI line L (L1 and L2), after delivering the vulcanized tire T1 to the PCI device 20. Therefore, using the time when the PCI device 20 received the vulcanized tire T1 at the first position P1 moves to the second position P2 by the PCI moving portion 50, the new raw tire T2 can be carried into the raw tire placing stand portion 60 by the tire conveyance device 80.
In the embodiment, the raw tire placing stand portions 60 are further disposed on sides opposite to each other with reference to the attachment or detachment portion 30. Therefore, each of the first positions P1 of the two sets of PCI lines L1 and L2 can be set at the position where the attachment or detachment portion 30 is disposed. Furthermore, the PCI process can be performed in parallel on the two sets of PCI lines L1 and L2. Therefore, while providing the plurality of PCI lines L1 and L2, the tire conveyance device 80 can deliver and receive the vulcanized tire T1 at a position where the upper rim 22 is attached or detached by the attachment or detachment portion 30 to and from each of the PCI lines L1 and L2.
In the embodiment, the tire conveyance device 80 further causes the raw tires T2 to be alternately carried out from the raw tire placing stand portions 60 of the two sets of PCI lines L1 and L2. Furthermore, the tire conveyance device 80 causes the vulcanized tires T1 to be alternately carried into the first PCI device 20A and the second PCI device 20B of the two sets of PCI lines L1 and L2. Therefore, the raw tire T2 can be smoothly carried into the vulcanizer 10. Furthermore, the vulcanized tire T1 carried out from the vulcanizer 10 can be smoothly subjected to the PCI process.
In the embodiment, when the mold 12 is opened, the vulcanized tire T1 is further moved upward together with the upper mold 11A so as to be in a hung state. In the embodiment, in a state where the vulcanized tire T1 is hung, the raw tire T2 is further carried into the lower mold 11B by the tire conveyance device 80. In addition, the tire conveyance device 80 receives and carries out the vulcanized tire T1 hung by the hanging portion 14A in a state where the raw tire T2 is carried into the lower mold 11B.
In this manner, while the mold 12 is open, it is not necessary for the tire conveyance device 80 to pick up the raw tire T2 from the raw tire placing stand portion 60, or to place the vulcanized tire T1 at the first position P1. Therefore, in one tire vulcanization system 100, the time during which the mold 12 is opened can be shortened by using one tire conveyance device 80. In addition, since one tire conveyance device 80 can be used, the tire conveyance device 80 may be disposed only on one side of the mold 12, so that a space for replacing the mold can be ensured on the other side of the mold 12, for example.
Therefore, it is possible to shorten the opening time of the mold and reduce the energy loss while suppressing the decrease in the work efficiency of the mold replacement.
In the embodiment, the gripping portion 87 of the gripping mechanism 84 further includes an engagement claw 89. Therefore, when the raw tire T2 is gripped and conveyed from above, the posture of the raw tire T2 gripped by the gripping portion 87 can be stabilized.
Furthermore, the gripping portion 87 of the gripping mechanism 84 is provided with the outer surface support portion 90. Therefore, when the vulcanized tire T1 hung from the hanging portion 14A is received and gripped from below by the gripping mechanism 84, the outer surface in the width direction below the vulcanized tire T1 can be supported from below by the outer surface support portion 90. Therefore, it is possible to carry in the raw tire T2 and carry out the vulcanized tire T1 more stably with one gripping mechanism 84.
In the embodiment, the tire conveyance device 80 is further provided with the sixth joint portion J6. Therefore, the posture for receiving the vulcanized tire T1 can be obtained only by turning the hand portion 83 upside down by the sixth joint portion J6 after the raw tire T2 is carried into the lower mold 11B. As a result, the tire conveyance device 80 can rapidly receive the vulcanized tire T1 after the raw tire T2 is carried into the lower mold 11B. Therefore, the opening time of the mold 12 can be further shortened, and the energy loss can be further reduced.
The present invention is not limited to the above-described embodiments, and includes various modifications to the above-described embodiments without departing from the gist of the present invention. That is, the specific shape, configuration, and the like shown in the embodiment are merely examples and can be changed as appropriate.
In the above-described embodiment, the case where two sets of PCI lines are provided for one tire vulcanization system 100 is described, and the present invention is not limited to the two sets. For example, for one tire vulcanization system 100, only one set of one PCI line may be provided, or three or more sets of PCI lines may be provided.
In the above-described embodiment, the case where the raw tire T2 is heated at the second position P2 is described. However, the raw tire T2 may be heated as needed, and for example, the raw tire T2 may not necessarily be heated.
In the above-described embodiment, the case where the tire conveyance device 80 can turn the hand portion 83 upside down by the sixth joint portion J6 is described. However, the present invention is not limited to this configuration, and for example, two gripping mechanisms 84 may be provided vertically symmetrically for one hand portion 83.
In the above-described embodiment, the case where the raw tire T2 is gripped from above and the vulcanized tire T1 is supported from below by the gripping mechanism 84 having the engagement claw 89 and the outer surface support portion 90 is described. However, any structure may be used as long as the raw tire T2 and the vulcanized tire T1 can be gripped.
According to the tire vulcanization system, the vulcanized tire manufacturing method, and the tire conveyance device, it is possible to shorten the opening time of the mold and reduce the energy loss while suppressing the decrease in the work efficiency of the mold replacement.
10: Vulcanizer
11A: Upper mold
11B: Lower mold
12: Mold
13: Base portion
14: Bolster plate
14A: Hanging portion
14Aa: Locking piece
15: Cylinder
20: PCI device
20A: First PCI device
20B: Second PCI device
21: Lower rim
22: Upper rim (upper lid)
26: Step
30: attachment or detachment portion
36: Step
50: PCI moving portion
51: Tube
60: Raw tire placing stand portion
60
a: Placing surface
61: Upper opening
62: Leg portion
63: Opening portion
70: tire carrying-in or carrying-out stand
70
a: Placing surface
70
b: Vulcanized tire placing portion
70
c: Raw tire placing portion
80: Tire conveyance device
81: Base portion
82: Arm portion
83: Hand portion
84: Gripping mechanism
85: radial adjustment portion
85A: First ring member
85B: Slide block
85C: Cam follower portion
86: Movement mechanism
86A: Second ring member
86B: Roller portion
86C: Actuator
86
h: Slide hole
87: Gripping portion
88: Base
89: Engagement claw
90: outer surface support portion
91: Inclined portion
100: Tire vulcanization system
J1: First joint portion
J6: Sixth joint portion
K: Boundary line
L1, L2: PCI line
O1, O2: Axis
O3: Central axis
P1: First position
P2: Second position
T1: Vulcanized tire
T2: Raw tire
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2019/006259 | 2/20/2019 | WO | 00 |
