The invention relates to a tire comprising at least one circumferential reinforcing element comprising a bielastic fabric.
Vehicle tires are incessantly subjected to many mechanical stresses of various origins, depending in particular on the type of vehicle, the driving style of the driver, the type of itinerary followed, the general state of the road network on which the vehicle is traveling, etc. Each of these parameters has a direct or indirect impact on the type and the intensity of the mechanical stresses and strains that the tire has to undergo during its use. The crown of the tire—i.e. that part of the tire towards which the sidewalls converge and which comprises the tread and a crown reinforcement—is a region greatly affected by these phenomena and the structure of which has a crucial influence on the endurance of the tire.
One region that is particularly critical for the endurance of the tire is the shoulder of the crown, i.e. the region where the axial ends of the crown reinforcement lie. When these ends are highly stressed, there may be local separation between the reinforcing elements of the crown reinforcement and the rubber that surrounds them, thereby possibly giving rise to crack initiation. The propagation of such cracks may in the end contribute to reducing the longevity of the tire.
One object of the present invention is to improve the endurance of a tire and in particular of its crown.
This and other objects are attained in accordance with one aspect of the present invention directed to a tire comprising a carcass reinforcement radially surmounted by a crown reinforcement comprising at least one layer of reinforcements, the tire furthermore comprising a bielastic reinforcing element extending circumferentially and comprising a bielastic fabric, the bielastic reinforcing element being, at least in part, radially adjacent to a portion of at least one reinforcing layer of the crown reinforcement, in the immediate proximity of an axial end of this reinforcing layer of the crown reinforcement.
The bielastic fabric may in particular be a bielastic knitted (stitched) fabric, the loops forming the stitches of which are capable of moving with respect to one another in the knitting direction and in the direction perpendicular to the knitting direction.
Thanks to such an implementation of the bielastic reinforcing element, the endurance of the tire and its lifetime are improved. This observation may be explained by the fact that the bielastic reinforcing element provides an energy absorption/diffusion effect, which has the consequence that the stresses undergone by the axial ends of the crown reinforcement are reduced. In addition, the use of a bielastic reinforcing element improves the crack propagation resistance. Such a use is particularly advantageous in the case of passenger vehicle tires. This is because such tires are liable to be highly stressed in certain types of use, such as when cornering at high speed and/or in certain types of hostile environment. The crown is then subjected to high stresses. The present invention makes it possible to reduce the harmful effects of such stresses.
According to a first embodiment, the bielastic reinforcing element is placed, at least in part, radially between the crown reinforcement and the carcass reinforcement. This embodiment has the advantage of reducing the level of stresses in the region where the axial end of the crown reinforcement is in contact with the carcass reinforcement (or, more precisely, the region where it would be in contact with the carcass reinforcement if the bielastic reinforcing element were not added). In other words, the bielastic reinforcing element plays the role of an intermediate elastic sheet that reduces the level of stresses arising in this stressed region. It has also been found that the presence of the bielastic reinforcing element has the effect of stopping the propagation of cracks: a crack that reaches the reinforcing element is stopped thereat and no longer propagates beyond the reinforcing element.
Very frequently, the crown reinforcement comprises two or even more reinforcing layers. In each reinforcing layer, the reinforcing elements are substantially mutually parallel and are crossed from one layer to another. This is in particular the conventional construction of a radial-carcass tire. According to one advantageous embodiment of the invention, the bielastic reinforcing element is placed, at least in part, radially between two of the reinforcing layers of the crown reinforcement. This embodiment makes it possible to reduce the stresses between two reinforcing layers of the crown reinforcement, in a manner analogous to the first embodiment.
Advantageously, the bielastic reinforcing element is extended so as to border an axial end of at least one reinforcing layer of the crown reinforcement. This embodiment has the advantage of reducing the stresses all around one end of a reinforcing layer and of stopping the propagation of cracks in this region. This stopping of crack propagation could not be achieved with “bordering rubbers” surrounding the ends of the crown reinforcement.
According to one advantageous embodiment, the bielastic reinforcing element borders an axial end of at least the radially outermost reinforcing layer of the crown reinforcement and, at least in part, covers the radially outer surface of this reinforcing layer. Thus, the reinforcing element produces its effect on the end of the bordered reinforcing layer and may even replace the “decoupling rubber” that sometimes is provided in this region of the tire.
According to a variant, the radially outermost reinforcing layer of the crown reinforcement is entirely covered by the bielastic reinforcing element. Thus, the entire interfacial region between the crown reinforcement and the tread of the tire benefits from the presence of the bielastic reinforcing element.
According to one advantageous embodiment, the bielastic reinforcing element borders the axial end of the entire crown reinforcement.
Thus, this element borders all the reinforcing layers forming the crown reinforcement. This embodiment has the advantage of facilitating the manufacture.
According to another embodiment of the invention, the bielastic reinforcing element is in part radially adjacent to at least one axial end of a reinforcing layer of the crown reinforcement and extended, radially inwards and axially outwards, so as to be, in part, radially adjacent to the carcass reinforcement. This embodiment has the advantage of making it very simple to position the reinforcing element, while still making it possible to reduce the stresses both at the end of the reinforcing layer of the crown reinforcement and in the transition region between the crown reinforcement and the carcass reinforcement. It also makes it possible to stop propagation of cracks that reach this region.
If, as is often the case, the crown reinforcement comprises at least two reinforcing layers, the radially outer reinforcing layer having an axial width smaller than the width of the radially inner reinforcing layer, one advantageous embodiment of the invention comprises providing a bielastic reinforcing element in part radially adjacent to an axial end of each of the reinforcing layers of the crown reinforcement and extended, radially inwards and axially outwards, so as to be, in part, radially adjacent to the carcass reinforcement. This embodiment combines great ease of manufacture with a large extent of the region benefiting from the presence of the bielastic element.
The tire 11 also comprises sidewalls 40 and two beads 50, each of which has an annular reinforcement structure 60. The tire 11 also comprises a carcass reinforcement 70 that extends from one bead 50 to the other and is anchored in each of the two beads 50 by an upturn. Here this carcass reinforcement 70 comprises reinforcing threads oriented substantially radially, that is to say making an angle greater than or equal to 65° and smaller than or equal to 90° or less with the circumferential direction.
The tire 11 furthermore comprises a bielastic reinforcing element 101 that extends circumferentially and comprised of (i.e. comprising) a bielastic fabric. The term “bielastic” is understood to mean that the material in question possesses properties that make it elastic in at least two substantially perpendicular directions and preferably in all directions.
The reinforcing element 101 advantageously comprises an elastic knitted fabric (i.e. a stitched fabric, the loops forming the stitches of which are capable of moving with respect to one another in the knitting direction and in the direction perpendicular to the knitting) which has a low apparent density and is highly deformable. This allows elasticity by the threads sliding and by the stitches deforming. To a certain extent, it allows mechanical decoupling between the various structural components between which it is interposed. Moreover, an advantage of an elastic knitted fabric is the fact that its structure is sufficiently flexible to follow the deformations of the tire. Thus, various types of material may be chosen to form this elastic knitted fabric: its thickness, its void content and its density are directly related to this choice and to the structure of the knitted fabric (diameter of the thread, number of stitches per dm and tightness).
The bielastic fabric has at least one and preferably all of the following features:
For example, trials carried out with a knitted fabric comprising 240 stitches per decimeter on one side and 235 stitches per decimeter on the other side have shown very good results, especially in terms of crack resistance.
In general, the bielastic knitted fabric according to an embodiment of the invention comprises synthetic fibers, natural fibers or a mixture of these fibers. As regards synthetic fibers, the bielastic knitted fabric according to the invention may comprise at least one type of fiber chosen from polyamide 6 fiber, polyamide 6,6 (nylon) fiber, polyester fiber, etc.
It is advantageous for said fabric to comprise at least one material chosen from polyamides, polyesters, rayon, cotton, wool, aramid, silk and flax.
According to an advantageous alternative embodiment, a certain proportion of elastic threads, such as those made of polyurethane, latex, natural rubber or synthetic rubber, may prove to be useful so as to provide elastic springback, thereby making it easier to use the fabric. An example for knitted fabric according to the invention, is knitted fabric sold by Milliken under the reference 2700, made up of 82% polyamide-6 fiber and 18% polyurethane with a linear density of 44 dtex.
The bielastic fabric or knitted fabric according to an embodiment of the invention has a thickness that may lie between 0.2 mm and 2 mm, and preferably between 0.4 and 1.2 mm. Its mass per unit area is generally between 70 and 700 g/m2 and preferably between 140 and 410 g/m2.
According to an alternative embodiment, the bielastic knitted fabric is made up of at least one polymer chosen from thermosetting polymers and thermoplastic polymers.
It is not essential to use elastomeric fibers to produce the fabric or knitted fabric, but a small proportion thereof may optionally be provided so as to promote processing and to facilitate elastic springback.
If, however, only mechanical decoupling is desired, the use of an elastomeric matrix may help to increase the decoupling capability.
The term “bielastic fabric” also covers structures that have the possibility of undergoing reversible elastic deformation but are not necessarily obtained by knitting. In particular, these may be structures obtained by crocheting, or looped or needle-punched assemblies.
The interlacing of the loops forms an elastically deformable network in two approximately perpendicular directions. In the advantageous case in which a bielastic knitted fabric is used, the deformability of this bielastic knitted fabric according to the invention results in particular from the knitted structure, the fibers constituting the knitted fabric sliding over one another in the stitched network. In general, the elastic elongation of the bielastic knitted fabric according to the invention is at least 10% in at least one of the two directions of elongation, advantageously 50% or more, and more particularly even 100% or more. These properties apply before the knitted fabric is incorporated into the tire according to the invention.
The direction in which the bielastic knitted fabric is laid on the regions to be protected is advantageously such that the direction of the knitted fabric having the greatest elongation is parallel to the direction of the highest stress acting on said region.
Preferably, the elastic knitted fabric may have a density of at least 0.02 g/cm3, measured conventionally, this density possibly ranging up to 0.50 g/cm3.
Another feature of the elastic knitted fabric that can be used within the framework of the invention is its void content. In general according to the invention the void content will advantageously be at least 40% so that the knitted fabric is sufficiently compressible. This void content may be calculated by comparing the apparent density of the knitted fabric with the density of the compact material constituting its matrix, measured by any conventional means.
Among the non-elastomeric materials that may make up the matrix of these knitted fabrics, mention may be made of:
Among elastomeric materials, mention may be made of natural rubber, polybutadiene, SBR and polyurethane.
In the example of
In the example of
Let DBAE be the curvilinear distance separating, in a radial cross section, the axially outer end 111 of the bielastic reinforcing element 101 from the mid-plane 150 of the tire, measured along the path of the carcass reinforcement 70, and let DRIAE be the curvilinear distance separating, in the same radial cross section, the end of the reinforcing layer 32 of the crown reinforcement to which the bielastic reinforcing element 101 is radially adjacent from the mid-plane 150, DRIAE being measured along (i.e. along the path of) the reinforcing layer 32 of the crown reinforcement. Also let DBAI be the curvilinear distance separating, in a radial cross section, the axially inner end 112 of the bielastic reinforcing element 101 from the mid-plane 150 of the tire, DBAI being measured along the reinforcing layer 32 of the crown reinforcement to which the bielastic reinforcing element 101 is radially adjacent. It should be pointed out that a point A is said to be “axially interior” to a point B (or “axially to the inside” of point B) if it is closer to the mid-plane 150 of the tire than point B. Conversely, if a point C is said to be “axially exterior” to a point D (or “axially to the outside” of point 0) if it is further away from the mid-plane 150 of the tire than point D. The “mid-plane” 150 of the tire is the plane normal to the rotation axis of the tire and lying equidistantly from the annular reinforcing structures of each bead.
It is advantageous to ensure that the curvilinear distance DBAE is greater than the curvilinear distance DRIAE (DBAE>DRIAE) and preferably greater by more than 5 mm (DBAE−DRIAE>5 mm) thereby making it possible to guarantee that the end of the bielastic reinforcing element is offset relative to the end of the reinforcing layer, despite the uncertainty in laying it when building the tire.
Preferably, the curvilinear distance DBAI is chosen such that DRIAE−DBAI≦DBAE−DRIAE.
According to a preferred embodiment, the curvilinear distance along which the bielastic reinforcing element 102 is “sandwiched” between two reinforcing layers 31 and 32 (in other words, the difference between (a) the curvilinear distance DREAE separating, in a radial cross section, the end of the radially outer reinforcing layer 31 from the mid-plane 150 and (b) the curvilinear distance DBAI separating, in the same radial cross section, the axially inner end 112 of the bielastic reinforcing element 101 from the mid-plane 150 of the tire, i.e. (DREAE−DBAI), the two distances being measured along the radially inner reinforcing layer 32, is greater than 5 mm and more preferably greater than 10 mm. It is also advantageous to extend the bielastic reinforcing element axially inwards by a layer of rubber, the axial width of which is between 5 and 10 mm.
The embodiment shown in
a) shows, in radial cross section, one quarter of another tire 13 according to an embodiment of the invention. In this embodiment, the bielastic reinforcing element 103 is extended so as to border an axial end of at least one reinforcing layer of the crown reinforcement. In this embodiment, the bielastic reinforcing element is interposed in addition to or in place of the decoupling rubber, in order to protect the crown block from cleavage.
Within the context of this document, when it is stated that a bielastic reinforcing element “borders” a reinforcing layer, it should be understood that the bielastic reinforcing element envelopes, at least partially, one end of this reinforcing layer, so as to cover at least one edge of the end. In other words, the bielastic reinforcing element is folded back so as to cover at least one edge of the end of the reinforcing layer in question. The bordering may be complete, in which case the reinforcing element envelopes the end of the reinforcing layer in the manner of a “U” (this is the case shown in
The bielastic reinforcing element 103 borders the axial end of the radially outermost reinforcing layer 31 of the crown reinforcement and at least in part covers the radially outer surface of this reinforcing layer 31. According to a preferred embodiment, the bielastic reinforcing element 103 covers the radially outer surface of the reinforcing layer 31 over a length of at least 5 mm. In other words, the difference between (a) the curvilinear distance DRBAE separating, in a radial cross section, the axial end of the bordered reinforcing layer from the mid-plane 150 and (b) the curvilinear distance DBRE separating, in the same radial cross section, the radially outer end 114 of the bielastic reinforcing element 103 from the mid-plane 150, the two curvilinear distances DRBAE and DBRE being measured along the path of the bordered reinforcing layer, is greater than 5 mm (DRBAE−DBRE>5 mm).) According to an advantageous variant, the bielastic element is dimensioned and placed in such a way that the difference between (a) the curvilinear distance DRBAE and (b) the curvilinear distance DBRI separating, in the same radial cross section, the radially inner end 113 of the bielastic reinforcing element 103 from the mid-plane 150, the distance DBRF being measured along the path of the bordered reinforcing layer, is also greater than 5 mm (DRBAE−DBRI>5 mm).
According to a preferred embodiment, the bielastic reinforcing element 105 is dimensioned and placed in such a way that the difference between (a) the curvilinear distance DRBAE separating, in a radial cross section, the axial end of the bordered reinforcing layer from the mid-plane 150 and (b) the curvilinear distance DBRI separating, in the same radial cross section, the radially inner end 113 of the bielastic reinforcing element 105 from the mid-plane 150, the two curvilinear distances DRBAE and DBRI being measured along the path of the bordered reinforcing layer, is greater than 5 mm (DRBAE−DBRI>5 mm). According to an advantageous variant, the difference between (a) the curvilinear distance DRBAE and (b) the distance DBRE separating, in the same radial cross section, the radially outer end 114 of the bielastic reinforcing element 105 from the mid-plane 150, the curvilinear distance DBRE being measured along the path of the bordered reinforcing layer, is greater than 5 mm (DRBAE−DBRE>5 mm). Thus, any laying imprecision arising when the tire is built is compensated for.
If DCAE denotes the curvilinear distance separating, in a radial cross section, the axial end of the belt, that is to say of the axially widest reinforcing layer, from the mid-plane 150, measured along the path of the axially widest reinforcing layer, it is preferable to dimension the elements of the tire such that the conditions DCAE−DBRI>5 mm and DCAE−DBRE>5 mm are fulfilled.
Those skilled in the art will understand that intermediate embodiments are also possible, in which the bielastic reinforcing element borders a plurality of reinforcing layers of the crown reinforcement, without however bordering all of the reinforcing layers.
According to a preferred embodiment, the bielastic reinforcing element 107 is dimensioned and placed in such a way that the difference between (a) the curvilinear distance DCAE separating, in a radial cross section, the axial end of the axially widest reinforcing layer from the mid-plane 150, the distance DCAE being measured along the axially widest reinforcing layer, and (b) the curvilinear distance DBAE separating, in the same radial cross section, the axially outer end 111 of the bielastic reinforcing element 107 from the mid-plane 150, the distance DBAE being measured along the carcass reinforcement 70, is greater than 5 mm (DBAE−DCAE>5 mm).
In a variant, the bielastic reinforcing element is in part radially adjacent to at least one axial end of a reinforcing layer of the crown reinforcement and radially extended inwards and axially outwards in such a way as to be, in part, radially adjacent to the carcass reinforcement. The difference from the embodiment shown in
Number | Date | Country | Kind |
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0758778 | Nov 2007 | FR | national |
This is a U.S. national stage under 35 USC §371 of application No. PCT/EP2008/009073, filed on Oct. 27, 2008. This application claims the priority of French application no. 07/58778 filed Nov. 5, 2007, and U.S. provisional application No. 61/010,398 filed Jan. 8, 2008, the entire content of both of which is hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP08/09073 | 10/27/2008 | WO | 00 | 9/15/2010 |
Number | Date | Country | |
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61010398 | Jan 2008 | US |