1. Field of the Invention
This invention relates generally to tires having treads that have a configuration and/or properties for maintaining hydroplaning performance, dry braking performance and improved wear resistance, and, more specifically, to a tire that has a tread that has a variable sipe density, i.e a higher sipe density in its central portion and a lower sipe density in its shoulder portions, as well as a round crown with a predetermined inflated it droop. Another embodiment at the present invention further includes the addition of a member that provides more structural stiffness across the crown of a tire, such that better compromises between hydroplaning, dry braking, and wear performances can be obtained.
2. Description of the Related Art
Those skilled in the art are familiar with the inherent compromise in designing a tire that has both a long wear life and a good hydroplaning performance. For example, a square footprint in the contact patch of a tire in use is usually considered to be optimal for achieving a long wear life. Such a footprint gives an equivalent rib length in the Contact patch, Which is generally needed in order to design a homogeneous rib stiffness in the longitudinal or X direction of the tire in each rib found across the entire width of the tread. This is desirable so that when a driving torque is applied to the tire, each rib experiences approximately the same amount of stress in the X direction of the tire. This equilibration of X stresses usually results n even swear across the ribs, which enhances the overall wear life of the tread of the tire. Such a square footprint is shown in
On the other hand, a rounder or oval footprint such as shown in
Currently, there are various ways to improve the hydroplaning performance or wear performance of the tire that are in contradiction to each other. Modifying the footprint as described above is one solution that usually improves one performance while adversely affecting the other performance. Similarly, a tire designer can add more void to the tread by adding more longitudinal grooves or increasing the void of such grooves to improve the hydroplaning performance of the tire, but this will result in less contact surface area in the contact patch, which leads to greater X stresses and quicker wear of the tread. Likewise, a tire designer can improve the wear performance of a tread by modifying the properties of the tread compound. For example, a higher modulus compound may be more resistant to wear yet lead to poorer performance in dry braking.
Accordingly, it is desirable to find a construction for the tread of a tire that is able to maintain an equivalent wear rate across the entire tread band, while at the same time maintaining the hydroplaning performance of the tire. In addition, it would be advantageous if the solution maintained the dry traction performance as well.
In one embodiment, the present invention includes an apparatus that comprises a tread for use with a tire defining lateral and longitudinal directions. The tread has central and shoulder regions and tread elements that are located in its central and shoulder regions. The distance born one sipe to an adjacent. sipe in a tread element found in the center region is in the range of 5-9 mm and the distance from one sipe to an adjacent sipe in a tread element found in a shoulder region is in the range of 15-35 mm. At the same time, the inflated profile droop is in the range of 5-9 mm as measured from the center of the tread to an edge of the rolling tread width.
In some embodiments, a tire using this variable sipe density and inflated profile droop further comprises a profiled undertread having at least 1 mm thickness reduction from the shoulder region of the undertread to the center region of the undertread and a modulus increase of at least three times that of the tread rubber and in some cases the thickness reduction is actually 2 mm and the modulus increase, is at least four times that of the tread rubber. When a profiled undertread is used, the tire may further comprise first, second and third breaking belts wherein the angle of the cords of the third belt are posed at an angle of at least 60 degrees with respect to the longitudinal direction of the tire. The third belt may also have a modulus in compression of at least 30,000 MPa and a width that ranges from being as wide as the second belt to being 45 mm less in width as the second belt and may actually be 30 mm less than the width of the second belt. This third belt may be laid radially outward of the second belt. In certain cases, the angle of the cords range from 65 to 90 degrees. In some embodiments, the cords are made from a composite reinforcement of glass and resin.
In some tire applications, the size of the tire using this variable sipe density and inflated profile droop is a 205/55R16 sized tire or a 245/45R17 sized tire. In some cases when the tire is a 205/55R16 sized tire, the crown radius of the tread is 650 mm when inflated. In other cases when the tire is a 245/45R17 sized tire, the crown radius of the tread is 450 mm when inflated.
In certain embodiments when a variable sipe density is used, the distance from one sipe to an adjacent sipe found in the center region of the tread is 6 mm and the distance from one sipe to an adjacent sipe in a tread element found in the shoulder region of the tread is 20 mm. The tread elements may be tread blocks or ribs.
The foregoing and other objects, features and advantages of the invention will be apparent from the following more detailed descriptions of particular embodiments of the invention, as illustrated m the accompanying drawing wherein like reference numbers represent like parts of the invention.
By tread element, it is meant any type or shape of a structural feature found in the tread that contacts the ground. Examples of tread elements include tread blocks and ribs.
By rib, it is meant a tread element that runs substantially in the longitudinal direction X of the tire and that is not interrupted by any grooves that run in a substantially lateral direction Y or any other grooves oblique thereto.
By tread block, it is meant a tread element that has a perimeter that is defined by one or more grooves, creating an isolated structure in the tread.
The longitudinal or circumferential direction, X, is the direction of the tire along which it rolls or rotates and that is perpendicular to the axis of rotation of the tire.
The lateral direction, Y is the direction of the tire along the width of its tread that is substantially parallel to the axis of rotation of the tire. However, by lateral groove, it is meant any groove whose general direction or sweep axis forms an angle with the purely lateral direction that is less 45 degrees.
The radial direction, Z, is the direction of a tire as viewed from its side that is parallel to the radial direction of the generally annular shape of the tire and is perpendicular to the lateral direction thereof.
By central tread element, it is meant any tread element located within the central 60% of the width of the tread that contacts the road during the normal use of the tire. By shoulder tread element, it is meant any tread element located, within the outer 40% of the width of the tread that contacts the road during normal use of the tire. For a symmetrical tread, the shoulder regions constitute the outer 20% of the width of the tread on either side of the midplane of the tire. For a tread having five ribs of substantially equal width in the lateral Y direction of the tire, the middle three ribs are the central ribs and the outer two ribs are the shoulder ribs. It is contemplated that these regions can be adjusted depending on other factors, such as where driving or positive forces and braking or negative forces are typically experienced on a tire during normal use.
Embodiments of the present invention include constructions that modify the stiffness of the tread elements found on the tread of a tire in order to break the compromise found between wear and hydroplaning performances. In certain instances, dry traction is also maintained. It should be noted that one, all or any combination of the embodiments discussed below may be satisfactory to achieve these desired performances depending on the application. Also, these techniques can be used on a host of tread elements including tread blocks and ribs.
Looking at
The goal of the inventor in using this construction is to enable the creation of a footprint optimized for hydroplaning, as shown in
where T1 is the thickness of the tread in the Z direction, G1 is the shear stiffness or modulus of the tread, T2 is the thickness of the undertread in the Z direction, and G2 is the shear stiffness or modulus of the undertread.
In like fashion, the rib stiffness in the X direction, Kx, can then be equated for each tread element, using Eq. 2:
where L is the length of the tread element in the X direction, W is the width of the tread element in the Y direction, T1 is the thickness of the tread in the Z direction, T2 is the thickness of the undertread in the Z direction and CSR is the contact surface ratio of rubber of the tread element to the apparent area in the contact patch of the tread.
In addition, the inventor used another technique for modifying the tread element stiffness in the X direction. This involves the use of siping in the tread element to change the shear stiffness, G1, of the tread element in the following manner. This shear stiffness or modulus can be calculated by Eq. 3:
where Grubber is the shear modulus of the isotropic rubber used in the tread element and K is a softening factor that accounts for additional bending compliance. This can be computed using Eq. 4:
where B is the base dimension of the tread element in the X direction and H is the height dimension of the tread element in the Z direction.
This technique can be applied to ribs and tread blocks alike, When applied to a rib, the base dimension is the distance from one sipe to an adjacent sipe found within the rib. When applied to a tread block, the base dimension is the distance from one sipe to an adjacent sipe found within the tread block or to a groove that defines the edge of a tread block.
This technique can be used to make each tread element have equivalent shear stiffness for even wear. If the B/H relationship is the same for each tread element across the width of the tread in the V direction, then the length of each of these tread elements in the contact patch must be the same and a square shaped contact patch is imposed. This is leads to a poor resistance to hydroplaning for the tire. When the B/H ratio is greater in the shoulder tread element as compared to the central tread element, then the length of the shoulder tread element in the contact patch can be reduced as compared to the length of the central tread element, while still maintaining an equivalent shear stiffness between these tread elements. Thus, a rounder footprint can be used that is good for hydroplaning performance without degrading wear performance.
For example, a central tread element in the form of a rib can have the following dimensions: H=T1=8 mm and B/H=0.6. Then, as indicated by
As just discussed, by decreasing the sipe density in the shoulder tread element, compared to the central tread element, one can preferentially stiffen the shoulder tread element and soften the central tread elements.
In addition to helping break the compromise between wear and hydroplaning performances, a variable sipe density is also useful for breaking the compromise between snow and dry traction.
Tires using the tread pattern shown in
These tires were tested in wear against a current production tire that is also a 205/55R16 sized tire. Even though the current production tire had a tread depth of 9 mm versus an 8 mm tread depth for the tires having a variable sipe density, the tires having a variable sipe density exhibited a 8% improvement in the development of medium severity wear as compared to the current production tire. Furthermore, there was a 17% improvement in the development of high severity wear as well. The crown radius of this sized tire was 450 mm.
Similar results were obtained for a 245/45R17 tire using PEA simulations that had similar variations in sipe density. For this scenario, there is a 20% increase in rolling tread width and little change in section height, but the variation in sipe density as well as an inflated droop profile, as discussed above were about the same. The crown radius of this sized tire was 650 mm. This shows the versatility of the present invention.
Tires that have the architectures shown in the cross-sectional views of
Turning now to
In some tire applications, it is beneficial to use a soft tread rubber as this helps tire performances such as traction. However, this can have a negative impact on hydroplaning performance as this makes the tread more pliable. Accordingly, the inventor tested tires that had a third breaking belt 206, located outward radially in the Z direction from the first and second belts 208, 210 (see
As shown by table 1, five scenarios were tested. The first scenario was a reference tire with a tread rubber of average modulus. The second scenario was a tire with a tread rubber that was softer or that had a lower modulus than the reference tire. The third scenario used a tire that was essentially the same as that used in the second scenario except that a third breaking belt was added. The construction of this tire is shown in
As expected, testing of the second scenario showed a decrease in the hydroplaning performance of 6%. However, the addition of a third breaking belt unexpectedly increased the hydroplaning performance by 3 to 5% as evidenced by the test results of scenarios 3 and 4. This gives the tire designer the option of improving traction and compensating for the loss in hydroplaning performance by adding the third breaking belt or to improve hydroplaning performance alone when using a tread rubber of average modulus. The last scenario shows that the location of the reinforcing ply helps to provide these critical results as no improvement was shown by adding a reinforcing ply near the carcass.
The inventor proceeded to investigate these surprising results using PEA modeling.
Likewise, modeling has shown that the width of the third belt does not have to be the same as the second belt and may be up to 45 mm less in width. For this particular embodiment, the width of the belt was 30 mm less than the width of the second belt. Also, nylon reinforcement that is used to help prevent belt separation and that is wound in the X direction of the tire needs only to be located in the shoulder regions of the tread. Also, the angles at which the cords of the third ply may be oriented with respect to the X direction can range from 60 to 90 degrees.
Finally,
As can be seen, certain embodiments of the present invention help to break the compromise between hydroplaning and wear performances and/or snow and dry traction performances either in combination or by themselves. Accordingly, different combinations of embodiments discussed herein are envisaged by the inventor and are considered part of this disclosure and may be useful for different tire applications.
While this invention has been described with reference to particular embodiments thereof, it shall be understood that such description is by way of illustration and not by way of limitation. For example, the present invention could be combined with material properties of the tread robber to yield further improvements. Similarly, this invention can be applied to tires haying all sorts of tread elements including ribs and tread blocks. Furthermore, particular dimensions have been given but it is well within the purview of one skilled in the art to make adjustments to these dimensions and still practice the spirit of the present invention. Accordingly, the scope and content of the invention are to be defined only by the terms of the appended claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/US11/45484 | 7/27/2011 | WO | 00 | 1/27/2014 |