The present disclosure relates to a tire provided with a belt layer that is structured by a cord wound in a helical shape.
Heretofore, tires have been proposed (for example, see Japanese Patent Application Laid-Open (JP-A) No. 2016-193725) that are provided with a belt layer, known as a spiral belt, that is formed by winding a cord in a helical shape.
The present inventors have conducted testing of tires and diverse investigations. As a result, the present inventors have discovered that, in a tire provided with a spiral belt layer structured by a cord wound in a helical shape, uniformity, and specifically radial force variation (RFV), is degraded as a result of length direction end portions of the cord being disposed at two belt width direction end portions of the spiral belt layer.
In consideration of the circumstances described above, an object of the present disclosure is to improve uniformity of a tire provided with a spiral belt layer that is structured with a cord wound in a helical shape.
A tire according to a first aspect includes: a spiral belt layer provided at an outer periphery side of a tire carcass member, the spiral belt layer being structured with a belt cord wound in a helical shape; and a ring-shaped band respectively disposed at a tire diameter direction outer side of each of an end portion of the spiral belt layer at one side in a tire width direction and an end portion of the spiral belt layer at the other side in the tire width direction, the band including a belt-shaped member that is wound at least one full circumference in a tire circumference direction. A region of the spiral belt layer in which a number of strands of the belt cord counted in the tire width direction is greater and a region in which the number is smaller are formed by one end portion and another end portion in the tire circumference direction of the belt cord being disposed at different positions in the tire circumference direction, and the band is specified with an overlap portion at which a number of layers of the belt-shaped member is greater than in another region of the band in the circumference direction, the overlap portion being provided at the region in which the number of strands of the belt cord is smaller.
Because the spiral belt layer is structured by winding of the cord in the helical shape, the end portions of the cord are disposed at one side and the other side in a belt width direction. Therefore, when the one end portion and the other end portion of the belt cord of the spiral belt layer are at different positions in the tire circumference direction, the region in which the number of strands of the belt cord counted in the tire width direction is smaller and the region in which the same number is greater are formed in the spiral belt layer. In other words, a region in which the belt width is greater and a region in which the belt width is smaller are formed in the spiral belt layer. Consequently, tire circumference direction bending stiffness is higher in the region in which the belt width is greater than in the region in which the belt width is smaller. As a result, uniformity, specifically RFV, of the tire provided with the spiral belt layer is degraded.
At the overlap of each band of the tire according to the first aspect, the number of layers of the belt-shaped member is larger than in the another region in the circumference direction, and the tire circumference direction bending stiffness is relatively higher than in the another region in the circumference direction. In the tire according to the first aspect, the width direction end portions of the spiral belt layer in which the end portions of the belt cord are disposed are covered by the bands, and the overlap portions of the bands are disposed in the region of the spiral belt layer in which the number of strands of the belt cord counted in the tire width direction is smaller. Thus, the tire circumference direction bending stiffness of a layer including the spiral belt layer and the bands may be made more uniform in the tire circumference direction, and the RFV may be improved compared to a structure without the bands.
In other words, because the overlap portions of the bands are disposed as described above, an RFV reaction force of the spiral belt layer may be raised in a region of the spiral belt layer in which the reaction force is small (a valley portion), and the RFV may be improved.
According to the present disclosure, an excellent effect is provided in that uniformity may be improved in a tire provided with a spiral belt layer that is structured with a cord wound in a helical shape.
A tire 10 according to a first exemplary embodiment of the present invention is described in accordance with
—Tire Carcass Member—
As shown in
The meaning of the term “thermoplastic resin” (including thermoplastic elastomers) is intended to include polymer compounds of which the material softens and flows with a rise in temperature, and goes into a relatively hard and strong state when cooled. The present specification distinguishes between: polymer compounds of which the material softens and flows with a rise in temperature, goes into a relatively stiff and strong state when cooled, and features rubber-like resilience, which are referred to as thermoplastic elastomers; and polymer compounds of which the material softens and flows with a rise in temperature, goes into a relatively hard and strong state when cooled, and does not feature rubber-like resilience, which are referred to as thermoplastic resins that are not elastomers.
As a thermoplastic resin (which may be a thermoplastic elastomer), polyolefin-based thermoplastic elastomers (TPO), polystyrene-based thermoplastic elastomers (TPS), polyamide-based thermoplastic elastomers (TPA), polyurethane-based thermoplastic elastomers (TPU), polyester-based thermoplastic elastomers (TPC), dynamically vulcanized thermoplastic elastomers (TPV) and the like may be mentioned, and also polyolefin-based thermoplastic resins, polystyrene-based thermoplastic resins, polyamide-based thermoplastic resins and polyester-based thermoplastic resins and the like.
An above-mentioned thermoplastic resin material that may be employed has, for example, a deflection temperature under load as defined in ISO 75-2 or ASTM D648 (0.45 MPa load) of at least 78° C., a tensile yield strength as defined in JIS K7113 of at least 10 MPa, a tensile elongation at break as defined in JIS K7113 of at least 50%, and a Vicat softening temperature as defined in JIS K7206 (method A) of 130° C.
The meaning of the term “thermoplastic resins” is intended to include polymer compounds that form a three-dimensional mesh structure in association with a temperature rise and harden. As thermoplastic resins, for example, phenol resins, epoxy resins, melamine resins, urea resins and the like may be mentioned.
A resin material that is used may be a previously known thermoplastic resin (which may be a thermoplastic elastomer) or thermosetting resin, and may be a general purpose resin such as a (meth)acrylic resin, an EVA resin, a vinyl chloride resin, a fluorine-based resin, a silicone-based resin or the like.
A bead core 22 is embedded in the bead portion 16. A thermoplastic material constituting the bead core 22 is preferably an olefin-based, ester-based, amide-based or urethane-based TPE, or a TPV in which a portion of a rubber-based resin is mixed. An above-mentioned thermoplastic resin material preferably has, for example, a deflection temperature under load as defined in ISO 75-2 or ASTM D648 (0.45 MPa load) of at least 75° C., a tensile yield elongation again as defined in JIS K7113 of at least 10%, a tensile elongation at break again as defined in JIS K7113 of at least 50%, and a Vicat softening temperature as defined in JIS K7113 (method A) of at least 130° C.
The bead core 22 has a toroidal shape and is formed of a thermoplastic material with a higher modulus of elasticity than the resin material of the tire carcass member 12. The modulus of elasticity of the bead core 22 is preferably at least 1.5 times the modulus of elasticity of the tire carcass member 12, and is more preferably at least 2.5 times the same. If the ratio of the modulus of elasticity is less than 1.5 times, then when the tire 10 is mounted to a rim 24 and filled with air, and the internal pressure of the tire 10 is raised, it is conceivable that the bead portion 16 will be lifted to the tire radius direction outer side and detach from the rim 24. The bead core 22 may employ a hard resin and be formed by insert-molding (extrusion-molding) or the like; a method of formation of the bead core 22 is not particularly limited.
The bead core 22 may be formed in a shape that includes waves in the tire circumference direction, such that a bead core radius varies with tire circumference direction position. In this case, the bead core 22 itself may be extensible to some extent. Thus, rim assembly is easier. The bead core 22 is not limited to resins (thermoplastic materials) and may be formed by bundling resin-coated steel cords with helical shapes in the tire circumference direction.
—Spiral Belt Layer—
As shown in
Accordingly, an end portion 28Ce1 at one side of the resin-coated cord 28C is disposed at one side of the spiral belt layer 28 in the width direction (for example, the left side in the drawings), and an end portion 28Ce2 at the other side of the resin-coated cord 28C is disposed at the other side of the spiral belt layer 28 in the width direction (for example, the right side in the drawings).
As shown in
In the spiral belt layer 28 according to the present exemplary embodiment, the circumference direction position of the end portion 28Ce1 at the one side of the resin-coated cord 28C and the circumference direction position of the end portion 28Ce2 at the other side of the resin-coated cord 28C are arranged to be offset by 22° in the circumference direction. In other words, if the end portion 28Ce1 that is the start of winding of the resin-coated cord 28C is represented as an origin (0°), the end portion 28Ce2 that is the end of winding is disposed at 220° in the clockwise direction.
In the spiral belt layer 28 according to the present exemplary embodiment, a region of the resin-coated cord 28C in the circumference direction from the end portion 28Ce1 that is the start of winding to the end portion 28Ce2 that is the end of winding is referred to as an overlap region 28D.
In the present exemplary embodiment, if the spiral belt layer 28 is viewed in the circumference direction and a number of strands of the resin-coated cord 28C in the belt width direction is counted, the number is greater from the end portion 28Ce1 that is the start of winding of the resin-coated cord 28C (the origin 0°) to the 22° position than the number in other regions. Thus, the belt width from the end portion 28Ce1 (the origin 0°) to the 22° position is wider than the belt width in the other regions. That is, when the tire circumference direction bending stiffness of the spiral belt layer 28 is considered along the tire circumference direction, the tire circumference direction bending stiffness is higher from the end portion 28Ce1 (the origin 0°) to the 22° position than the bending stiffness in the other regions of the circumference direction.
—Bands—
As shown in
Each band 30 is formed by winding a belt-shaped member 30A a little more than one turn (at least one full circumference) directly in the tire circumference direction. The belt-shaped member 30A has a belt shape with a certain width, which includes plural fiber cords. The band 30 is provided with an overlap portion 30B, that is, a multilayer portion, at a portion in the circumference direction. At the overlap portion 30B, a portion at one side in the length direction of the belt-shaped member 30A and a portion at the other side in the length direction are superposed with one another in the diameter direction.
The fiber cords that are employed in the band 30 may be, for example, organic fiber cords of nylon, polyester, an aromatic polyamide or the like. However, steel cords may be employed, and publicly known materials of layers that are employed in ordinary pneumatic tires may be employed. The band 30 according to the present exemplary embodiment includes plural fiber cords. However, for example, the band 30 may not include fibers but be formed of a sheet-shaped member of a single resin material or a single rubber.
It is preferable if a bending stiffness of the band 30 to follow deformation of the tread is not more than a bending stiffness of the spiral belt layer 28. The cords of the band 30 may be covered with rubber or resin.
A width W1 of the belt-shaped member 30A constituting the band 30 is wider than a width W2 of the resin-coated cord 28C constituting the spiral belt layer 28.
A length direction end portion of the belt-shaped member 30A is cut orthogonally to the length direction of the belt-shaped member 30A, but may be cut at an angle.
As shown in
Therefore, in the band 30 according to the present exemplary embodiment, the tire circumference direction bending stiffness at the overlap portion 30B at which the belt-shaped member 30A is superposed is higher than the tire circumference direction bending stiffness in other regions in which the belt-shaped member 30A is not superposed.
As shown in
Each band 30 may be formed to be wider and provided so as to cover the resin-coated cord 28C further to the width direction inner side. In the present exemplary embodiment, as an example, the width W2 of the resin-coated cord 28C is 5 mm and the width W1 of each belt-shaped member 30A is 12 mm. However, the width W2 of the resin-coated cord 28C is not limited to 5 mm, and the width W1 of the belt-shaped member 30A is not limited to 12 mm.
—Tread—
As shown in
—Reinforcement Layer—
A reinforcement layer 14 is disposed at an outer side face of the tire carcass member 12. In the reinforcement layer 14, plural cords (not shown in the drawings) are arranged in parallel with one another and are covered with a rubber material. The reinforcement layer 14 extends from the bead portion 16 to the side portion 18. For example, a reinforcement layer 14 with a similar structure to a carcass ply employed in a conventional pneumatic tire fabricated of rubber may be employed.
Each cord of the reinforcement layer 14 is, for example, a twisted cord or an assembly of filaments. A material of the cords of the reinforcement layer 14 is, for example, an aliphatic polyamide, polyethylene terephthalate, glass, alamide, or a metal such as steel or the like. In the reinforcement layer 14 according to the present exemplary embodiment, the cords extend in the tire radius direction. However, the cords may extend in a direction that is angled relative to the tire radius direction.
The reinforcement layer 14 is secured at the bead core 22 embedded in the bead portion 16. More specifically, a tire radius direction inner side end 14A of the reinforcement layer 14 passes the tire diameter direction inner side of the bead core 22 and is disposed at a tire inner face side.
A tire radius direction outer side end 14C of the reinforcement layer 14 reaches the spiral belt layer 28, via the tire carcass member 12 from the bead portion 16 to the side portion 18 and extending to the crown portion 26. The reinforcement layer 14 may extend as far as the tire width direction center. A position of the tire radius direction outer side end 14C of the reinforcement layer 14 may terminate in a vicinity of a tire maximum width position of the side portion 18, or may terminate before reaching the crown portion 26 (at a “buttress” portion).
The reinforcement layer 14 according to the present exemplary embodiment corresponds to a carcass layer in a conventional ordinary pneumatic tire fabricated of rubber.
A side rubber layer 40 is provided at a tire outer face 14B side of the reinforcement layer 14. The side rubber layer 40 may employ a rubber of the same type as a rubber that forms a sidewall in a conventional ordinary pneumatic tire that uses rubber as a resilient material. Further, the side rubber layer 40 may be a resin layer.
—Operation—
Below, operation and effects of the tire 10 according to the present exemplary embodiment are described.
The spiral belt layer 28 is formed by the resin-coated cord 28C containing the cords 28B being wound in a helical shape, the end portion 28Ce1 being disposed at one side of the spiral belt layer 28 in the belt width direction, and the end portion 28Ce2 being disposed at the other side of the spiral belt layer 28 in the belt width direction. Consequently, the spiral belt layer 28 does not have constant width in the tire width direction; a region of greater width and a region of smaller width are formed in the circumferential direction. Therefore, when the bending stiffness of the spiral belt layer 28 is considered along the circumference direction, the tire circumference direction bending stiffness of the overlap region 28D is larger than the bending stiffness of other regions in the rest of the spiral belt layer 28. When, for example, an RFV curve of a tire that is not provided with the bands 30 is considered, reaction forces (in the tire diameter direction) in regions close to the overlap region 28D tend to be larger than in regions at the opposite side from the overlap region 28D.
In the tire 10 according to the present exemplary embodiment, because the width direction end portions of the spiral belt layer 28 at which the end portions of the resin-coated cord 28C are disposed are covered by the bands 30, and the overlap portions 30B of the bands 30 are disposed in a region of the spiral belt layer 28 with low bending stiffness, the tire circumference direction bending stiffness of a layer including the spiral belt layer 28 and the bands 30 may be made more uniform in the tire circumference direction. Thus, the RFV may be improved compared to a structure without the bands 30.
A tire 38 according to a second exemplary embodiment of the present invention is described in accordance with
As shown in
Similarly to the first exemplary embodiment, the bands 30 are provided at the tire diameter direction outer side of the spiral belt layer 28 so as to cover the two tire width direction end portions of the spiral belt layer 28.
In the tire 38 according to the present exemplary embodiment, a reinforcement layer 50 is provided at a tire width direction central region of the spiral belt layer 28. However, the reinforcement layer 50 need not be provided.
The tire 38 according to the present exemplary embodiment differs from the tire 10 in the basic structure of the carcass. However, an operational effect of improving the RFV is similar to the first exemplary embodiment.
To verify the effect of the present invention, a tire 1 and a tire 2 according to Examples were prepared. Tire 1 included the structures of the first exemplary embodiment described above. In tire 2, the bands were omitted from tire 1. The RFV of each tire was measured using an RFV tester.
Below, supplementary descriptions of structures of tires 1 and 2 are givent.
Spiral belt layer: Formed by winding a belt cord with width 5 mm and thickness 2.6 mm, in which two steel cords with thickness 1.33 mm (1+6×0.34) are coated with resin.
Band: Formed by winding a belt-shaped member provided with six nylon cords with thickness 0.54 mm.
Hereabove, exemplary embodiments of the present invention are described. The present invention is not limited by these descriptions and it will be clear that numerous modifications beyond these descriptions may be embodied within a technical scope not departing from the gist of the invention.
In the spiral belt layer 28 according to the first exemplary embodiment, the end portion 28Ce1 at the one side of the resin-coated cord 28C and the end portion 28Ce2 at the other side are disposed to be offset by 22° in the tire circumference direction, but the present invention is not limited thus. For example, as illustrated in
An RFV curve of, for example, a configuration of the spiral belt layer 28 in which the end portion 28Ce1 at the one side of the resin-coated cord 28C and the end portion 28Ce2 at the other side are disposed to be offset by 180° in the circumference direction as shown in
Further, an RFV curve of a configuration of the spiral belt layer 28 in which the end portion 28Ce1 at the one side of the resin-coated cord 28C and the end portion 28Ce2 at the other side are not offset by 180° in the circumference direction as shown in
In any case, an RFV curve may be improved by disposing the overlap portion 30B of the band 30 at a position corresponding to a valley portion of the RFV curve (if the band 30 were absent) to raise the valley portion of the RFV curve. It is sufficient that a length in the circumference position and position in the circumference direction of the overlap portion 30B are suitably altered in accordance with the length, position and the like of the overlap region 28D of the spiral belt layer 28 and that the overlap portion 30B is suitably disposed in accordance with the RFV curve of the tire if the band 30 were absent.
In the tire 30 according to the exemplary embodiments described above, the overlap portion 30B is formed by a portion at one side in the length direction of the belt-shaped member 30A and a portion at the other side in the length direction being superposed with one another in the diameter direction. However, for example, as illustrated in
The present invention may be applied to a side-reinforcement-type run-flat tire in which a reinforcing layer formed of stiff rubber or the like is provided in a tire side portion. The present invention is not limited to tires for four-wheel vehicles and may be applied to tires for two-wheel vehicles.
The disclosures of Japanese Patent Application No. 2017-238599 filed Dec. 13, 2017 are incorporated into the present specification by reference in their entirety.
All references, patent applications and technical specifications cited in the present specification are incorporated by reference into the present specification to the same extent as if the individual references, patent applications and technical specifications were specifically and individually recited as being incorporated by reference.
Number | Date | Country | Kind |
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2017-238599 | Dec 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/043294 | 11/22/2018 | WO | 00 |