The present invention relates to a tire provided in the tread portion with a tread pattern in which a tread design unit is repeatedly arranged in the tire circumferential direction at variable pitches.
There have been proposed various tread patterns for tires according to conditions of vehicles, road surfaces and the like on which the tires are used.
Most vehicle tires are provided with tread patterns formed by arranging repeatedly and circumferentially of the tire a pattern unit comprising grooves and blocks.
In such a tire, if the pattern unit is repeated at the same pitches, in other words, the circumferentially arranged pattern units have the same circumferential length, unpleasant noise so called “pitch noise” occurs,
Japanese Patent Application Publication No. 2000-177320 (Patent Document 1) discloses a tire in which, in order to reduced pitch noise, amplitudes P(k) (k=order from 1 to n) obtained by Fourier transforming the undermentioned pulse train is limited within a specific range, wherein
Although the pitch noise of the tire disclosed in Patent Document 1 can be reduced, there is a problem such that noise during running is liable to cause beat noise.
It is therefore, an object of the present invention to provide a tire capable of suppressing the beat noise during running.
According to the present invention, a tire comprises:
a tread portion provided with a tread pattern,
the tread pattern comprising a series R of a number N of tread design units arranged repeatedly and circumferentially of the tire in a sequence,
the tread design units having a number m (m=2, 3, 4 or 5) of different circumferential lengths,
viewing the tread design units as the number N of pulses, and
defining a first pulse train such that the number N of the pulses are arranged in the same sequence as the tread design units at intervals which are defined by the circumferential lengths of the corresponding tread design units expressed in term of a ratio to one of the above-said number m of different circumferential lengths,
the amplitudes P(k) and P(k+1) of every two of the adjacent orders (k) and (k+1) are limited so as not to satisfy a condition that both of the amplitudes P(k) and P(k+1) have values of ⅔ or more times the above-said maximum value Pmax.
The maximum value Pmax may be limited to values not more than 15.50-0.05N when m=2, 14.50-0.05N when m=3, 13.50-0.05N when m=4, and 12.00-0.05N when m=5.
when a second pulse train is further defined by
viewing the above-said tread design units as the number N of pulses, and
arranging the number N of the pulses in the same sequence as the tread design units at intervals which are defined by the circumferential lengths of the corresponding tread design units expressed in term of a ratio to one of the above-said number m of different circumferential lengths, and further
defining magnitudes of the number N of the pulses by the respective circumferential lengths in term of a ratio to the median value of the above-said number m of different circumferential lengths, wherein the average of the magnitudes of the pulses corresponding to the above-said number m of different circumferential lengths is set to 1.00,
amplitude F(1) among amplitudes F(k) (k=order from 1 to 2N) of frequencies obtained by Fourier transforming the above-said second pulse train with the following formula (2), may be limited to values not more than 0.6,
wherein
The amplitude F(1) of the 1st order may be limited to values not more than 0.5.
The number N of the tread design units in the series may be not less than 30 and not more than 90.
The increasing rate of the circumferential lengths of every two of the tread design units arranged adjacently to each other in the tire circumferential direction is in a range from 0.08 to 0.25.
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
The present invention can be applied to various vehicle tires including pneumatic tires, airless tire and solid tires.
The tire 1 according to the present invention comprises a tread portion 2 provided with a tread pattern 3.
The tread pattern 3 comprises a series of a number N of tread design units 4 repeatedly arranged circumferentially of the tire and having number m of different circumferential lengths L. Thus, the tread design units 4 are arranged at variable pitches.
The number m of the different circumferential lengths L is two or more, and the upper limit therefor can be arbitrary determined according to conditions of vehicles, road surfaces and the like on which the tires are used. usually, the number m is set to 2, 3, 4 or 5.
The tread pattern 3 may comprise two or more series of the repeatedly arranged tread design units 4. In the example shown in
In the simplified example of the tread pattern 3 shown in
In this embodiments, the tread pattern 3 is a block pattern, but the present invention is not limited to block patterns. For example, the present invention can be applied to a tire provided with a tread pattern comprising a circumferentially continuously extending rib which is axially divided by a zigzag circumferential groove. In this case, the tread design units 4 are circumferential parts of the rib defined by the zigzag cycles of the zigzag circumferential groove, for example, between the same points such as between a valley and a valley or between a mountain and a mountain of the zigzag. In the case of the tread pattern 3 comprising lugs such as a lug pattern, by considering the lug as a block, the description of the blocks can be applied to the lugs.
The number N of the tread design units 4 repeatedly arranged in a series can be arbitrary determined. However, if the number N is decreased, there is a possibility that the noise reduction effect by the pitch variation can not be fully exhibited. On the other hand, if the number N is increased, uneven wear of the tread portion 2 becomes liable occur. Therefore, it is desirable that the number N is set in a range of not less than 30 and not more than 90 (30=<N=<90). Incidentally, the number N of the tread design units 4 in a series R may be determined depending on the number m of the different circumferential lengths L.
In order to increase the rigidity of the tread portion 2 per pitch to effectively improve the steering stability, and also enhance the noise reduction effect, it is more preferable that the number N is set in a range of not less than 30 and not more than 49 (30=<N=<49).
When the different circumferential lengths L of the tread design units 4 in a series are arrange in the order of magnitude, the ratio between the adjacent circumferential lengths may be arbitrary determined. However, if the ratio is large, the difference in rigidity between the adjacent tread design units 4 is liable to increase, and uneven wear is liable to occur. on the other hand, if the ratio is small, pitch noise concentrates in a narrow frequency range, and there is a possibility that the noise reduction effect by the pitch variation can not be fully exhibited.
In
In this manner, for each series R, the first pulse train 12 is defined from all the tread design units 4 arranged over the entire circumference of the tire.
In
The intervals of the pulses 11 are not constant and defined according to the respective circumferential lengths L of the tread design units 4. More specifically, the intervals of the pulses 11 are respectively defined by the circumferential lengths L of the corresponding tread design units 4 expressed in term of a ratio to one of the above-said number m of different circumferential lengths of the tread design units 4 (in
According to the present invention, the maximum value Pmax of amplitude P(k) (power spectral density) of frequencies obtained by Fourier transforming the first pulse train 12 by the following formula (1) is limited to values not more than 18.50-0.05N when m=2, 17.50-0.05N when m=3, 16.50-0.05N when m=4, and 15.00-0.05N when m=5,
The amplitude P(k) has a correlation with the magnitude of the noise energy obtained by frequency analyzing the pitch noise of the tire, and the larger the amplitude P(k) is, the larger the noise energy is. The orders k correspond to the frequencies of the pitch noise.
In the formula (1), the order k ranges from 1 to 2N (two times the number N).
According to the present invention, the maximum value Pmax of the amplitudes P(k) is limited to be not more than
18.50-0.05N when m=2,
17.50-0.05N when m=3,
16.50-0.05N when m=4, and
15.00-0.05N when m=5.
Further, through the experiments, the inventors have found that the pitch noise can be more effectively reduced by decreasing the upper limit for the maximum value Pmax as the number m is increased. Therefore, in the present invention, the upper limit for the maximum value Pmax is defined, depending on the number m of the different circumferential lengths L as above.
More preferably, the maximum value Pmax is limited to be not more than
15.50-0.05N when m=2,
14.50-0.05N when m=3,
13.50-0.05N when m=4, and
12.00-0.05N when m=5.
Further, through the experiments, the inventors have found that, when the peaks of the amplitudes P(k) are averaged over a wide range of the order k as described above, two sound of adjacent orders of the frequencies tends to produce beats. Namely, in two adjacent orders k and (k+1), if the amplitude P(k+1) is relatively large and comparable to the amplitude P(k), as the difference between the frequency of the order k and the frequency of the order k(k+1) is relatively small, there is a possibility that beat sound whose frequency corresponds to the above difference is generated.
Based on such finding, the tire according to the present invention is configured as follows.
In every two of the adjacent orders k and k+1, their amplitudes P(k) and P(k+1) are limited so as not to satisfy a condition that both of the amplitudes P(k) and P(k+1) have values of ⅔ or more times the maximum value Pmax so that relatively large amplitudes do not occur in the adjacent orders. Thus, the generation of beat sound can be prevented.
If one of the amplitudes P(k) and P(k+1) becomes more than ⅔ times the maximum value Pmax, and the other still keeps values not more than ⅔ times the maximum value Pmax, the beat sound does not become so offensive.
In order to effectively derive this advantageous effect, it is preferred that, in every two of the adjacent orders k and k+1, their amplitudes P(k) and P(k+1) are limited so as not to satisfy a condition that both of the amplitudes P(k) and P(k+1) have values of ⅗ or more times the maximum value Pmax.
Further, in this embodiment, a second pulse train 16 is formed from the same tread design units 4 in the series R from which the above-said first pulse train 12 is formed.
Thus, the second pulse train 16 is defined by viewing the above-said tread design units 4 as the number N of pulses 15, and
Given amplitudes F(k) (k=order from 1 to 2N) of frequencies obtained by Fourier transforming the second pulse train 16 with the following formula (2),
In this embodiment, the amplitudes F(k) are used for predicting low order components of noise sound (low frequency noise energy).
In the formula (2), the order k ranges from 1 to 2N (two times the number N).
The amplitude F(1) of the 1st order has much effect on the noise energy generated during one revolution of the tire. In the case of a passenger car tire, for example, when running at 15 to 35 km/h, the 1st order has possibilities of generating beat sound of about 2 to 5 Hz which is uncomfortable for humans.
Through the experiments conducted by the present inventors, it was found out that such beat sound can be effectively suppressed by limiting the amplitude F(1) to values not more than 0.6. Therefore, in this embodiment, as the amplitudes P(k) and P(k+1) are limited so as not to satisfy the condition that both of the amplitudes P(k) and P(k+1) have values of ⅔ or more times the maximum value Pmax and further the amplitude F(1) is limited to values not more than 0.6, the beat sound during running can be more effectively suppressed.
Further, it was also found out that it is desirable, for further reducing the beat sound during running, to reduce the upper limit value for the amplitude F(1) as the number m of the different circumferential lengths of the tread design units 4 in the series R increases. In this embodiment, therefore, it is desirable that the amplitude F(1) is limited to values not more than 0.5 in order to further reduce the beat sound during running.
In this embodiment in which the number m is 5, the average of the magnitudes P of the pulses 15 corresponding to five tread design units 4 respectively having the five different circumferential lengths (LL, L, M, S and SS in
While detailed description has been made of preferable embodiments of the present invention, the present invention can be embodied in various forms without being limited to the illustrated embodiments.
Pneumatic tires of size 195/65R15 (rim size 15×6.5J) were prepared as test tires A, B, E, F, H and I as embodiments (EX) and C, D and G as references (REF).
The test tires had block patterns based on the pattern shown in
In each of the test tires, the increasing rate of the circumferential lengths L of every two of the tread design units 4 arranged adjacently to each other in the tire circumferential direction was set in the range from 0.08 to 0.25.
The sequence of the tread design units of each test tire is shown in Table 1.
For each test tire, a pulse train was produced as explained above, wherein the above-said average of the magnitude of the pulses was set to 1.00, and
The obtained amplitudes P(k) of the test tires A to I are shown in
Using a tire test drum, each test tire mounted on a wheel rim of size 15×6.5 J and inflated to 230 kPa was run under a tire load of 4.20 kN, and
The drum had a diameter of 3.0 m, and its circumferential surface was covered with a friction sheet (product name “safety walk” of 3M Japan Limited) to simulate a smooth road surface.
The microphone was fixed at a position, 1 meter from the tire equator in the tire axial direction and 15 cm away from the drum surface in the radial direction of the drum.
Based on data about the sound pressure during coasting at the speeds from 60 to 20 km/h,
Further, the data about the sound pressure at the speed of 34 km/h was wavelet transformed (resolution 16 Hz), and the sound pressure of the 1st order was obtained as the beat sound.
The results are indicated in Table 2 by an index based on the sound pressure of Ex1 (tire A) being 100. The smaller value is better.
Using a 1800 cc Japanese passenger car with the test tire mounted on the front right wheel and slick tires mounted on the left front wheel and both rear wheels, the pitch noise, beat noise and overall noise including the pitch noise and the beat noise were each evaluated into ten ranks by the test driver during coasting from 60 km/h to 20 km/h on a smooth road surface. (tire pressure 230 kPa, tire load 4.20 kN)
The results are shown in Table 2, wherein the higher rank number is better.
It was confirmed from the test result that, as compared to the reference tires, the tire according to the present invention were improved in the beat noise while reducing the pitch noise.
Number | Date | Country | Kind |
---|---|---|---|
2017-231955 | Dec 2017 | JP | national |
2018-147718 | Aug 2018 | JP | national |