Patent Grant
10556466
This disclosure relates to a tire having increased cornering power.
Conventionally, it is known to dispose as reinforcing members of tire an inclined belt layer having cords inclined with respect to a tire circumferential direction, and a circumferential belt layer having cords extending along the tire circumferential direction, on a tire radial outer side of a crown portion of a carcass extending between bead portions.
On the other hand, it is known that degree of cornering power exhibited during cornering of a vehicle is an indicator for vehicle steering stability, and ordinarily, a tire having a high cornering power is excellent in steering stability. Here, in order to increase the cornering power, for example, one might consider enhancing stiffness of the aforementioned circumferential belt layer, so as to improve stiffness of a tire ring, etc.
However, it has been discovered that in such tire having improved ring stiffness, although the cornering power is improved, a difference is generated in degree of the exhibited cornering power, depending on degree of load on the tire. In particular, there was a probability that in a vehicle having a great difference between load on front wheels and load on rear wheels of the vehicle, a great difference is generated between degree of the cornering power obtained in the front wheels and in the rear wheels, which results in bad feeling of balance during cornering of a vehicle.
Thus, this disclosure is to provide a tire having increased cornering power and reduced load dependence thereof.
Having intensively studied solution to the problem, we have discovered that in a tire having improved ring stiffness, when load on the tire is small, a phenomenon occurs such that a part of the tread surface rises above the road surface in a tread shoulder region during cornering of a vehicle, and such phenomenon results in load dependence to exhibition of cornering power. Then, we have achieved this disclosure via various trials and errors in order to avoid this phenomenon of rise of the tread surface.
The subject of this disclosure is as follows.
(1) The tire of this disclosure includes a carcass toroidally extending between a pair of bead portions; and inclined belt layers having cords inclined with respect to a tire circumferential direction and a circumferential belt layer having cords extending along the tire circumferential direction, the inclined belt layers and the circumferential belt layer being disposed on a tire radial outer side of a crown portion of the carcass, wherein: the circumferential belt layer satisfies a correlation that X≥750 when it is defined that X=Y×n×M, where Y is a Young's modulus in GPa of the cords forming the circumferential belt layer, n is a number of the cords implanted per 50 mm of width, and m is a number of layers of the circumferential belt layer; the inclined belt layers comprise at least two inclined belt layers having different tire widthwise widths; and a tire widthwise width W1 of an inclined belt layer having a widest width and a tire widthwise width W2 of an inclined belt layer having a narrowest width satisfy a correlation that W2≤0.6 W1.
According to the tire of this disclosure which has such configuration, it is possible to improve stiffness of the circumferential belt layer, improve ring stiffness of the tire, and thereby increase cornering power and reduce load dependence of cornering power.
Here, “extending along the tire circumferential direction” is inclusive of cases where the cords are parallel to the tire circumferential direction, and cases where the cords are slightly inclined with respect to the tire circumferential direction (an inclination angle with respect to the tire circumferential direction being 5° or less) as a result of forming a belt layer by spiral winding a strip having cords coated with rubber.
The Young's modulus refers to a Young's modulus with respect to the tire circumferential direction, and is determined according to JIS L1017 8.8 (2002) by testing according to JIS L1017 8.5 a) (2002). Here, measurement of the Young's modulus can be performed by cutting out the cords from the tire after molding and vulcanization.
The tire of this disclosure is provided for use by mounting to an applicable rim. The “applicable rim” is a valid industrial standard for the region in which the tire is produced or used, and refers to a standard rim of an applicable size (the “Measuring Rim” in the STANDARDS MANUAL of ETRTO, and the “Design Rim” in the “YEAR BOOK” of TRA) according to the “JATMA Year Book” in Japan, the “ETRTO STANDARD MANUAL” in Europe, or the “TRA YEAR BOOK” in the United States of America.
The tire widthwise widths, etc. of the inclined belt layers and the circumferential belt layer in this disclosure refer to values measured at an unloaded state, in which the tire is mounted to the applicable rim, while an air pressure corresponding to a maximum load capability at an applicable size and ply rating as described in JATMA, etc. (hereinafter referred to as “predetermined air pressure”) is filled.
(2) The tire of this disclosure preferably satisfies a correlation that W2≥0.25 W1. According to this configuration, the cornering power can be increased sufficiently.
(3) The tire of this disclosure preferably satisfies correlations that 30°≤θ1≤85°, 10°≤θ2≤30°, and θ1>θ2, where θ1 is an inclination angle with respect to the tire circumferential direction of the cords forming the inclined belt layer having the widest width, and θ2 is an inclination angle with respect to the tire circumferential direction of the cords forming the inclined belt layer having the narrowest width. According to this configuration, out-of-plane bending stiffness of the tire is appropriately reduced, contact length of the tread surface is increased, and thus the cornering power can be further increased.
(4) In the tire of this disclosure, the inclined belt layers preferably consist of only a wide-width inclined belt layer and a narrow-width inclined belt layer. According to this configuration, it is possible to ensure sufficient durability, and simultaneously reduce the weight of the tire.
According to this disclosure, it is possible to provide a tire having increased cornering power and reduced load dependence thereof.
In the accompanying drawings:
Hereinafter, by referring to the drawings, the tire of this disclosure is described in details by exemplifying an embodiment thereof.
Here, in the tire of this disclosure, it is important that the correlation X≥750 is satisfied when it is defined that X=Y×n×m, where Y is the Young's modulus (GPa) of the cords in the circumferential belt layer 4, n is the number of the cords per 50 mm of tire widthwise width, and m is the number of layers.
By adjusting the aforementioned factors so as to satisfy the correlation X≥750, not only flexural stiffness within a surface of the circumferential belt layer 4, but also ring stiffness of the tire is improved, therefore it is possible to increase the cornering power.
However, as mentioned above, in such tire having improved ring stiffness and increased cornering power, degree of exhibited cornering power is likely to depend on a load applied to the tire.
Therefore, in addition to satisfying the aforementioned relation expression, it is important to have at least two inclined belt layers having tire widthwise widths different to each other, of which the tire widthwise width W1 of the inclined belt layer 3w having the widest width and the tire widthwise width W2 of the inclined belt layer 3n having the narrowest width satisfy the correlation W2≤0.6 W1.
Ordinarily, a lateral force generated during cornering of a vehicle is absorbed in a tread rubber portion of the tread 6, a tread surface of the tread 6 is strongly pushed to the road surface, and thereby, a cornering power is obtained. Therefore, with respect to tire circumferential stiffness of the tire, in the case where insufficient load is applied to the tire, the tread surface of the tread 6 is pushed to the road surface insufficiently, and as illustrated in
Then, between the two inclined belt layers having tire widthwise widths different to each other, by setting the tire widthwise width of one inclined belt layer to a width of 60% or less of the tire widthwise width of the other inclined belt layer, it is possible to appropriately reduce the stiffness in the shoulder region of the tread 6. As a result, in a tire having improved ring stiffness, even in the case where the load on the tire is comparatively small, since it becomes easy to push to the road surface the entire tread surface of the tread 6 inclusive of the shoulder region of the tread 6, it is possible to suppress the phenomenon that the tread 6 partially rises above the road surface. Namely, it is possible to reduce the load dependence of the cornering power.
The range W2≤0.6 W1 is used for the reason that: if the tire widthwise width W2 of the inclined belt layer 3n having the narrowest width is more than 60% of the tire widthwise width W1 of the inclined belt layer 3w having the widest width, the reduction effect to the stiffness in the shoulder region of the tread 6 is insufficient, and thus it becomes difficult to suppress the phenomenon that the shoulder region in the tread 6 rises when the load on the tire is small.
Moreover, by using the range W2≤0.6 W1, the tire weight is reduced, and thus it is possible to reduce the rolling resistance of the tire as well.
In the embodiment as illustrated in
In the tire of this disclosure, the tire widthwise width W1 of the inclined belt layer 3w having the widest width and the tire widthwise width W2 of the inclined belt layer 3n having the narrowest width preferably satisfy the correlation W2≥0.25 W1.
If the tire widthwise width W2 of the inclined belt layer 3n having the narrowest width is too narrow, it becomes impossible to ensure sufficient belt stiffness, and the increase effect to the cornering power is deteriorated. By disposing the inclined belt layer 3n having the narrowest width which satisfies W2≥0.25 W1, it is possible to suppress the phenomenon of rise of the tread 6, without reducing the cornering power which is increased by improving the ring stiffness of the tire.
Therefore, in the case where the tire widthwise width W1 of the inclined belt layer having the widest width and the tire widthwise width W2 of the inclined belt layer having the narrowest width satisfy the correlation 0.25 W1≤W2≤0.6 W1, it is possible to sufficiently increase the cornering power and further securely suppress the phenomenon of rise of the tread 6, to thereby reduce the load dependence of the cornering power.
It is more preferable that W2≥0.4 W1 from the viewpoint of not inhibiting the increase effect to the cornering power, and more preferable that W2≤0.55 W1 from the viewpoint of reducing the load dependence of the cornering power.
In the tire of this disclosure, preferably, the inclination angle θ1 with respect to the tire circumferential direction of the cords in the inclined belt layer 3w having the widest width is 30°≤θ1≤85°, and the inclination angle θ2 with respect to the tire circumferential direction of the cords in the inclined belt layer having the narrowest width is 10°≤θ2≤30°, which satisfies θ1>θ2.
By setting the inclination angle θ1 with respect to the tire circumferential direction of the cords in the inclined belt layer 3w having the widest width to 30° or more, an elongation in the circumferential direction of the rubber when the tread surface of the tread 6 is deformed. Therefore, it is possible to ensure the contact length of the tire, and as a result, the cornering power is further increased. Further, from the viewpoint of ensuring the circumferential flexural stiffness, an upper limit of the inclination angle θ1 is set to 85°.
However, if the inclination angle θ1 with respect to the tire circumferential direction of the cords in the inclined belt layer 3w having the widest width is set to such large value, vehicle exterior noise performances tend to be deteriorated due to variation of vibration mode of the tire. More specifically, in a high frequency region of 400 Hz to 2 k Hz, most tires having cords of an inclined belt layer inclined at an angle with respect to a tire circumferential direction of 30° or more and 85° or less are deformed into a shape such that a tread surface vibrates at the same degree (illustrated with dashed line in
Such noise emission probably becomes a problem in a tire for a passenger vehicle, which is assumed to be used in high speed driving for 60 km or more, and is highly requested of noise performances by customers.
Then, among the plurality of belt layers 3, by setting the inclination angle θ2 with respect to the tire circumferential direction of the cords in the inclined belt layer 3n having the narrowest width to be less than the inclination angle θ1 with respect to the tire circumferential direction of the cords in the inclined belt layer 3w having the widest width, and setting θ2 to 10° or more and 30° or less, an out-of-plane bending stiffness in the tire circumferential direction in a vicinity of the tire equatorial plane is maintained appropriately. Therefore, it is possible to improve the aforementioned variation in vibration mode, and to suppress deterioration in vehicle exterior noise performances. Namely, as a result of suppressing expansion of the tread 6 to the tire circumferential direction in the vicinity of the tire equatorial plane, it is possible to reduce noise emission (illustrated with dashed line in
By setting the inclination angle θ2 to 10° or more, it is possible to maintain the out-of-plane bending stiffness in the tire circumferential direction, without inhibiting the effect of ensuring the contact length in the inclined belt layer 3w having the widest width. Moreover, by setting the inclination angle θ2 to 30° or less, it is possible to securely suppress the aforementioned deterioration in vehicle exterior noise performances.
Further, from the viewpoint of increasing the cornering power and suppressing deterioration in vehicle exterior noise performances, it is more preferable to use the range that 30°≤θ1≤45° and 15°≤θ2≤25°.
In the tire of this disclosure, the inclined belt layer 3 preferably consists of only two layers, which are an inclined belt layer having a wider width (3w in the example of
In the example illustrated in
As illustrated in
Moreover, as illustrated in
The expression “extending directions of the cords being the same” used here does not mean the inclination angles of the cords with respect to the tire equatorial plane CL are the same, but means that all cords of a plurality of inclined belt layers rise up to the right or rise up to the left, in a planar view of the tread.
Next,
This tire 20 includes a belt B and a tread 6 on a tire radial outer side of a carcass 2 toroidally extending between bead portions 11, the belt B including belt layers 3 (two inclined belt layers 3w and 3n in the drawing) and a circumferential belt layer 4 (circumferential belt layers 4a and 4b separated in the tire width direction in the drawing).
Referring to
In this way, the tire of this disclosure may optionally have more circumferential belt layers in the vicinity of the tire equatorial plane than in the other regions. This is based on advantage for tire manufacture.
Further, in the case where a plurality of circumferential belt layers overlap each other as illustrated in
From the viewpoint of advantage for manufacture, aside from the aforementioned overlapping portion having the tire widthwise length A, the circumferential belt layers may overlap within a range of 30 mm or less in a tire widthwise outer side end portion of the circumferential belt layer 4.
Referring to
The tire widthwise width W3 of the circumferential belt layer 4 is preferably 90% or more and 115% or less of a tread width TW, from the viewpoint of maintaining the ground contact area, and the tire widthwise width W1 of the inclined belt layer 3w having the widest width is preferably 90% or more and 115% or less of the tread width, from the viewpoint of durability.
Here, the tread width TW refers to a contact width when the tire is mounted to an applicable rim, with a predetermined air pressure filled and a load corresponding to a maximum load capability applied.
In the circumferential belt layer 4, cords containing aramid, a hybrid cords of aramid and nylon, etc. may be used, and in the inclined belt layer 3, a steel cord, etc. may be used.
In the belt structure illustrated in
Further, the tire of this disclosure is preferable used as a pneumatic tire for passenger vehicle from the viewpoint of suppressing diameter increase during high speed driving via the circumferential belt layer.
The belt structure of this disclosure is particularly preferable to be applied to a pneumatic radial tire for passenger vehicles, in which when an internal pressure is 250 kPa or more, a ratio of a sectional width SW to an outer diameter OD of the tire SW/OD is 0.26 in the case where the sectional width SW of the tire is less than 165 mm, and the sectional width SW and an outer diameter OD of the tire satisfy a relation expression that OD≥2.135×SW+282.3 in the case where the sectional width SW of the tire is 165 mm or more.
As for a tire satisfying the aforementioned ratio and relation expression, namely a tire having a narrower width and larger diameter as compared to a conventional pneumatic tire for passenger vehicle, although the rolling resistance is greatly improved, since the tread has a narrower width, the cornering power tends to be insufficient. By applying the configuration of this disclosure, it is possible to increase the cornering power, which is preferable.
Examples of this disclosure are described hereinafter.
Tires of examples and comparative examples (both having a tire size of 165/60R19) were manufactured experimentally, and cornering power, rolling resistance and noise resistance thereof were evaluated.
Each sample tire was a tire including a belt and a tread, the belt having a carcass toroidally extending between a pair of bead portions, and having two inclined belt layers and one or more circumferential belt layers on a tire radial outer side of a crown portion of the carcass.
(Cornering Power)
Each sample tire was installed to a rim (having a size of 5.5J-19) and applied with an internal pressure of 300 kPa, and then was mounted to a vehicle and measured on a flat belt cornering machine. Here, the obtained cornering power was measured at a belt speed of 100 km/h and under 3 different load conditions, namely, under a load condition corresponding to a maximum load capability at applicable size and ply rating, under a load condition equal to 70% of the same, and under a load condition equal to 40% of the same.
The results were as shown in Table 1. The results were obtained via index evaluation, with the cornering power of the tire at 70% applied load of Comparative Example Tire 1 as 100. Larger index means larger cornering power. Here, by referring to (α−γ)/β (%) in the table, it is possible to know the degree of load dependence of cornering power. Lower value means lower load dependence.
(Rolling Resistance)
Each sample tire was mounted to a vehicle under the same conditions as mentioned above, and the rolling resistance thereof was measured on a running test drum by rolling the drum at a speed of 100 km/h. The results were as shown in Table 1. The results were obtained via index evaluation with the rolling resistance of Comparative Example Tire 1 as 100. Here, smaller index means more excellent rolling resistance.
(Vehicle Exterior Noise Performance)
Each sample tire was mounted to a vehicle under the same conditions as mentioned above, and the noise level thereof was measured on a running test drum by rolling the drum at a speed of 100 km/h, via a mobile microphone. The results were as shown in Table 1. The results were evaluated by the difference in the noise level as compared with Comparative Example Tire 1. Lower value stands for more excellent noise reduction effect.
In each one of Example Tires 1 to 7, the cornering power was increased and the load dependence thereof was reduced.
| Number | Date | Country | Kind |
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| Filing Document | Filing Date | Country | Kind |
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| PCT/JP2014/003595 | 7/7/2014 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2015/063977 | 5/7/2015 | WO | A |
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