Toggle over-center mechanism for shifting the reversing mechanism of an oscillating rotor type sprinkler

Information

  • Patent Grant
  • 6817543
  • Patent Number
    6,817,543
  • Date Filed
    Tuesday, July 3, 2001
    23 years ago
  • Date Issued
    Tuesday, November 16, 2004
    20 years ago
Abstract
A Pelton type turbine is mounted in a riser of a pop-up sprinkler for rotation about a horizontal axis and drives a bevel pinion gear reversing mechanism through a gear train reduction. One end of a yoke is coupled to a clutch and the other end is moved vertically by an over-center mechanism through a link arm to shift the direction of rotation of a nozzle turret connected to the upper end of a drive shaft. The over-center mechanism includes a pair of levers held together by a single coil spring with trunnions on a first lever pivoting in bearing surfaces of a second lever. An L-shaped actuating arm that extends from the second lever is tripped back and forth by a shift disc engaged by a pair of tabs of a turret coupling assembly.
Description




FIELD OF THE INVENTION




The present invention relates to irrigation equipment, and more particularly, to sprinklers of the type that use internal turbines to rotate a nozzle to distribute water over turf or other landscaping.




BACKGROUND OF THE INVENTION




Many regions of the world have inadequate rainfall to support lawns, gardens and other landscaping during dry periods. Sprinklers are commonly used to distribute water over such landscaping in commercial and residential environments. The water is supplied under pressure from municipal sources, wells and storage reservoirs.




So called “hose end” sprinklers were at one time in widespread use. As the name implies, they are devices connected to the end of a garden hose for ejecting water in a spray pattern over a lawn or garden. Fixed spray head sprinklers which are connected to an underground network of pipes have come into widespread use for watering smaller areas.




Impact drive sprinklers have been used to water landscaping over larger areas starting decades ago. They are mounted to the top of a fixed vertical pipe or riser and have a spring biased arm that oscillates about a vertical axis as a result of one end intercepting a stream of water ejected from a nozzle. The resultant torque causes the nozzle to gradually move over an adjustable arc and a reversing mechanism causes the nozzle to retrace the arc in a repetitive manner.




Rotor type sprinklers pioneered by Edwin J. Hunter of hunter Industries, Inc. have largely supplanted impact drive sprinklers, particularly on golf courses and playing fields. Rotor type sprinklers are quieter, more reliable and distribute a more precise amount of precipitation more uniformly over a more accurately maintained sector size.




A rotor type sprinkler typically employs an extensible riser which pops up out of a fixed outer housing when water pressure is applied. The riser has a nozzle in a rotating head mounted at the upper end of the riser. The riser incorporates a turbine which drives the rotating head via a gear train reduction, reversing mechanism and arc adjustment mechanism. The turbine is typically located in the lower part of the riser and rotates about a vertical axis at relatively high spend. Some rotor type sprinklers have an arc return mechanism so that if a vandal twists the riser outside of its arc limits, it will resume oscillation between the arc limits to prevent sidewalks, people and buildings from being watered. Rotor type sprinklers used on golf courses sometimes include an ON/OFF diaphragm valve in the base thereof which is pneumatically or electrically controlled.




Reversing mechanisms in rotor type sprinklers have generally been complex arrangements. See for example U.S. Pat. No. 4,625,914 of Sexton et al. which discloses the use of a swirl plate that is shifted to align different ports so that water jets will reverse a ball drive. More typical is the reversing mechanism disclosed in U.S. Pat. No. 3,107,056 of Hunter in which a drive train includes a shifting mechanism that alternately shifts a pair of terminal gears carried on a shifting plate into and out of engagement with an internal gear at the ends of an oscillating stroke. U.S. Pat. No. 4,568,024 of Hunter discloses a more compact design for higher pop up stroke, higher volume rotor type sprinklers in which alternate driving pinion gears are shifted into driving engagement with an internal ring gear with the pressure angle of the engaging teeth being different for the different driving pinion gears to thereby balance the shifting force applied by a shifting mechanism. See also U.S. Pat. No. 4,718,605 of Hunter.




Reversing mechanisms for rotor type sprinklers need to have a mechanism to shift the gear train or stator of the reversing mechanism. Existing designs require multiple springs to secure the reversing mechanism in its reversed position until the next arc limit is reached and to provide a spring force to allow ratcheting or clutching for arc setting or vandal protection. A “dead spot” is often present about a central axis where the forces of all of the springs line up such that the reversing mechanism can stall and not complete shifting to its opposite state. The rotor type sprinkler thus malfunctions because the stream of water no longer moves across the prescribed arc but is frozen in a stationary position.




The aforementioned U.S. Pat. No. 4,718,605 of Hunter discloses a reversing mechanism for a rotor type sprinkler which includes a lost motion connection between a shifting arm and a shiftable carrier. The carrier has a pair of driving pinions. Separate over-center spring units bias the carrier and the shifting arm to alternate driving engagement positions. While this arrangement has been successfully commercialized on a widespread basis, it would be desirable to provide a simpler, more reliable over-center mechanism for shifting the reversing mechanism of a rotor type sprinkler.




SUMMARY OF THE INVENTION




It is therefore the primary object of the present invention to provide a rotor type sprinkler with an improved over-center mechanism for shifting the reversing mechanism.




It is another object of the present invention to provide an over-center mechanism that is simpler and more reliable than conventional over-center mechanisms used in rotor type sprinklers.




It is still another object of the present invention to provide an improved over-center mechanism for shifting a reversing mechanism of a rotor type sprinkler having a horizontally disposed turbine and gear train reduction.




According to the present invention a sprinkler includes an outer housing having a lower end connectable to a source of pressurized water. A riser is vertically reciprocable along a vertical axis within the outer housing between extended and retracted positions when the source of pressurized water is turned ON and OFF. A nozzle is mounted at an upper end of the riser for rotation about the vertical axis. A turbine is mounted for rotation inside the riser. A drive mechanism is mounted within the riser and connects the turbine to the nozzle so that when the source of pressurized water is turned ON the resulting rotation of the turbine by the pressurized water will rotate the nozzle. The drive mechanism includes a reversing mechanism for causing the nozzle to rotate between a pair of arc limits. The reversing mechanism includes an over-center mechanism for shifting the reversing mechanism. The over-center mechanism includes a first lever and a second lever held together by a spring. The first lever and the second lever are pivotable relative to each other to shift the reversing mechanism.




Further, in accordance with the present invention, an over-center mechanism is provided for shifting a reversing mechanism of a rotor type sprinkler. The over-center mechanism includes a first lever, a second lever and a spring connected between the levers. The spring has a first end connected to the first lever at a first attachment point and a second end connected to the second lever at a second attachment point to hold the levers together in mating relation. The first and second levers are configured, and the spring attachment points are located, so that the levers will positively rotate between two predetermined opposite end limit configurations with minimal chance of stalling at a third configuration intermediate the two end limit configurations.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side elevation view of a rotor type sprinkler in accordance with the preferred embodiment of the present invention.





FIG. 2

is a vertical sectional view of the sprinkler taken along line


2





2


of FIG.


1


.





FIG. 3

is a top plan view of the sprinkler taken from the upper end of FIG.


1


.





FIG. 4

is a vertical sectional view of the sprinkler taken along line


4





4


of FIG.


3


.





FIG. 5

is a horizontal sectional view of the sprinkler taken along line


5





5


of FIG.


4


.





FIG. 6

is a bottom plan view of the sprinkler taken from the lower end of FIG.


1


.





FIG. 7

is a horizontal sectional view of the sprinkler taken along line


7





7


of FIG.


1


.





FIG. 8

is a horizontal sectional view of the sprinkler taken along line


8





8


of FIG.


1


.





FIG. 9

is a greatly enlarged fragmentary portion of

FIG. 2

showing details of the reversing mechanism of the sprinkler.





FIG. 10

is a greatly enlarged fragmentary portion of

FIG. 4

showing further details of the reversing mechanism of the sprinkler.





FIG. 11

is a side elevation view of the riser of the sprinkler of FIG.


1


.





FIG. 12A

is a side elevation view of the riser rotated one hundred and eighty degrees relative to FIG.


11


.





FIG. 12B

is a top plan view of the riser of FIG.


12


A.





FIG. 13

is a vertical sectional view of the riser taken along line


13





13


of FIG.


12


A.





FIG. 14

is a vertical sectional view of the riser taken along line


14





14


of FIG.


12


A.





FIG. 15

is a vertical sectional view of the riser taken along line


15





15


of FIG.


12


B.





FIG. 16

is a horizontal sectional view of the riser taken along line


16





16


of FIG.


15


.





FIG. 17

is a greatly enlarged version of FIG.


16


.





FIG. 18

is a side elevation view of the drive subassembly, shift disk and turret coupling assembly of the sprinkler of FIG.


1


.





FIG. 19

is a top plan view of the turret coupling assembly taken from the upper end of FIG.


18


.





FIG. 20

is a vertical sectional view of the drive subassembly, shift disk and turret coupling assembly taken along line


20





20


of FIG.


19


.





FIG. 21

is a vertical sectional view of the drive subassembly, shift disk and turret coupling assembly taken along line


21





21


of FIG.


20


.





FIG. 22

is a greatly enlarged fragmentary portion of

FIG. 20

showing further details of the turbine, gear train reduction, reversing clutch and driven bevel gears of the drive subassembly.





FIG. 23

is a greatly enlarged fragmentary portion of

FIG. 21

showing further details of the reversing clutch, driven bevel gears and toggle over-center mechanism of the drive subassembly.





FIG. 24

is a greatly enlarged fragmentary portion of

FIG. 20

showing further details of the reversing clutch, driven bevel gears and toggle over-center mechanism of the drive subassembly.





FIG. 25

is a side elevation view of the drive subassembly, shift disk and turret coupling assembly of the sprinkler of

FIG. 1

taken from the left side of FIG.


18


.





FIG. 26

is a horizontal sectional view taken along line


26





26


of FIG.


25


.





FIG. 27

is a bottom plan view of the drive subassembly taken from the lower end of FIG.


25


.





FIG. 28

is a vertical sectional view of the drive subassembly, shift disk and turret coupling assembly taken along line


28





28


of FIG.


25


.





FIG. 29

is a vertical sectional view of the drive subassembly, shift disk and turret coupling assembly taken along line


29





29


of FIG.


25


.





FIG. 30

is a vertical sectional view of the drive subassembly, shift disk and turret coupling assembly taken along line


30





30


of FIG.


25


.





FIG. 31

is a greatly enlarged version of

FIG. 26

illustrating details of the drive subassembly, shift disk and drive basket.





FIG. 32

is a greatly enlarged fragmentary portion of

FIG. 28

illustrating further details of the toggle over-center mechanism of the drive subassembly.





FIG. 33

is an enlarged, fragmentary perspective view of the upper portion of the drive subassembly and the turret coupling assembly.





FIG. 34

is an enlarged, fragmentary perspective view of the upper portion of the drive subassembly and the turret coupling assembly similar to

FIG. 34

but taken from a slightly different angle.





FIG. 35

is an enlarged perspective view of the twin lever assembly of the over-center mechanism of the drive subassembly.





FIG. 36

is a side elevation view of the twin lever assembly.





FIG. 37

is an end elevation view of the twin lever assembly taken from the left side of FIG.


36


.





FIG. 38

is a bottom plan view of the twin lever assembly taken from the lower end of FIG.


36


.





FIG. 39

is a sectional view of the twin lever assembly taken along line


39





39


of FIG.


38


.





FIG. 40

is a greatly enlarged side elevation view of the reversing clutch and driven bevel gears of the reversing mechanism of the drive subassembly of

FIGS. 18-34

.





FIG. 41

is a front elevation view of the reversing clutch and driven bevel gears taken form the left side of FIG.


40


.





FIG. 42

is a horizontal sectional view of the reversing clutch and driven bevel gears taken along line


42





42


of FIG.


40


.





FIG. 43

is a vertical sectional view of the reversing clutch and driven bevel gears taken along line


43





43


of FIG.


41


.





FIG. 44

is a cross-sectional view of the reversing clutch and driven bevel gears taken along line


44





44


of FIG.


43


.





FIG. 45

is a cross-sectional view of the reversing clutch and driven bevel gears taken along line


45





45


of FIG.


43


.





FIG. 46

is a cross-sectional view of the reversing clutch and driven bevel gears taken along line


46





46


of FIG.


43


.





FIG. 47

is a diagonal sectional view of the reversing clutch and driven bevel gears taken along line


47





47


of FIG.


43


.





FIGS. 48 and 49

are two different perspective views taken from different angles of the reversing clutch and driven bevel gears of the reversing mechanism of the drive subassembly of

FIGS. 18-34

.





FIG. 50

is an enlarged, fragmentary perspective view of the lower portion of the drive subassembly illustrating details of its adjustable stator.





FIG. 51

is an enlarged perspective view taken from the upper end of the valve member and spring of the adjustable stator.





FIG. 52

is an enlarged top plan view of the valve member and spring of the adjustable stator.





FIG. 53

is an enlarged perspective view taken from the lower end of the valve member and spring of the adjustable stator.





FIG. 54

is an enlarged side elevation view of the valve member of the adjustable stator.





FIG. 55

is an enlarged side elevation view of the valve member and spring of the adjustable stator rotated ninety degrees from its position illustrated in FIG.


54


.





FIG. 56

is an enlarged vertical sectional view of the valve member and spring of the adjustable stator taken along line


56





56


of FIG.


55


.





FIG. 57

is an enlarged bottom plan view of the valve member of the adjustable stator taken from the lower end of FIG.


55


.





FIG. 58

is top plan view of the turret coupling assembly of the sprinkler of

FIGS. 1

,


2


and


4


taken from the top of FIG.


62


.





FIG. 59

is a vertical sectional view of the turret coupling assembly taken along line


59





59


of FIG.


58


.





FIG. 60

is a horizontal sectional view taken along line


60





60


of

FIG. 70

illustrating further details of the turret coupling assembly and illustrating the shift disk that cooperates with the turret coupling assembly.





FIG. 61

is an inverted vertical sectional view through the turret coupling assembly and shift disk taken along line


61





61


of FIG.


60


.





FIG. 62

is a side elevation view of the turret coupling assembly and shift disk.





FIG. 63

is a vertical sectional view of the turret coupling assembly taken along line


63





63


of FIG.


62


.





FIG. 64

is a vertical sectional view of the turret coupling assembly and shift disk taken along line


64





64


of FIG.


58


.





FIG. 65

is a horizontal sectional view taken along line


65





65


of

FIG. 59

illustrating details of the conical drive basket of the turret coupling assembly and the shift disk.





FIG. 66

is a horizontal sectional view taken along line


66





66


of

FIG. 59

illustrating further details of the turret coupling assembly and shift disk.





FIG. 67

is a perspective view of one side of the turret coupling assembly and shift disk.





FIG. 68

is a perspective view of the other side of the turret coupling assembly and shift disk.





FIG. 69

is a vertical sectional view of the drive subassembly, turret coupling assembly and shift disk of the sprinkler of

FIGS. 1

,


2


and


4


taken along line


69





69


of FIG.


70


.





FIG. 70

is a side elevation view of the drive subassembly, turret coupling assembly and shift disk of the sprinkler of

FIGS. 1

,


2


and


4


.





FIG. 71

is a vertical sectional view of the drive subassembly, turret coupling assembly and shift disk of the sprinkler of

FIGS. 1

,


2


and


4


taken along line


71





71


of FIG.


70


.





FIG. 72

is a vertical sectional view of the drive subassembly, turret coupling assembly and shift disk of the sprinkler of

FIGS. 1

,


2


and


4


taken along line


72





72


of FIG.


70


.





FIG. 73

is a horizontal sectional view taken along lines


73





73


of

FIG. 69

illustrating further details of the drive subassembly, turret coupling assembly, conical drive basket, over-center mechanism and shift disk.





FIG. 74

is a horizontal sectional view taken along lines


74





74


of

FIG. 70

illustrating further details of the turret coupling assembly, conical drive basket, drive subassembly case members, over-center mechanism and shift disk.





FIG. 75

is a side elevation view of the drive subassembly, turret coupling assembly and shift disk of the sprinkler of

FIGS. 1

,


2


and


4


rotated ninety degrees about a vertical axis from the side elevation view illustrated in FIG.


70


.





FIG. 76

is a top plan elevation view taken from the top of

FIG. 72

illustrating further details of the turret coupling assembly.





FIG. 77

is a horizontal sectional view taken along line


77





77


of

FIG. 79

illustrating further details of the bevel gear reversing mechanism.





FIG. 78

is a vertical sectional view taken along line


78





78


of FIG.


76


.





FIG. 79

is a vertical sectional view taken along line


79





79


of

FIG. 78

illustrating further details of the drive subassembly, bevel gear reversing mechanism, over-center mechanism, shift disk and turret coupling assembly.





FIGS. 80 and 81

are vertical sectional views of the sprinkler of

FIG. 1

similar to

FIGS. 2 and 4

, respectively, illustrating the riser in its extended and retracted positions.





FIG. 82

is a fragmentary vertical sectional view of the lower end of an alternate embodiment of the sprinkler of the present invention taken along line


82





82


of

FIG. 90

illustrating its bi-level strainer and scrubber.





FIG. 83

is a horizontal cross-sectional view taken along line


83





83


of FIG.


82


.





FIG. 84

is a side elevation view of the lower end of the alternate sprinkler embodiment illustrated in FIG.


82


.





FIG. 85

is a cross-sectional view taken along line


85





85


of FIG.


84


.





FIG. 86

is a vertical sectional view of the alternate embodiment of the sprinkler taken along line


86





86


of FIG.


89


.





FIG. 87

is a horizontal sectional view of the lower end of the alternate embodiment taken along line


87





87


of FIG.


86


.





FIG. 88

is a horizontal sectional view of the alternate embodiment taken along line


88





88


of FIG.


90


.





FIG. 89

is a top plan view of the alternate embodiment.





FIG. 90

is a side elevation view of the upper end of the alternate embodiment.





FIG. 91

is a fragmentary side elevation view of the lower end of the riser of the alternate embodiment of the sprinkler showing its ribbed inner cylindrical housing.





FIG. 92

is a fragmentary side elevation view of the lower end of the riser of the alternate embodiment of the sprinkler showing its ribbed inner cylindrical housing and rotated ninety degrees about a vertical axis from the view of FIG.


91


.





FIG. 93

is a vertical sectional view taken along line


93





93


of FIG.


92


.





FIG. 94

is a vertical sectional view taken along line


94





94


of FIG.


92


.





FIG. 95

is a vertical sectional view taken along line


95





95


of FIG.


93


.





FIG. 96

is a bottom plan view of the riser of the alternate embodiment of the sprinkler taken from the lower end of FIG.


92


.











DESCRIPTION OF THE PREFERRED EMBODIMENT




In accordance with the present invention, a pop-up rotor type sprinkler


10


(

FIG. 1

) includes an outer cylindrical housing


12


having a lower end connectable to a source of pressurized water (not illustrated) and an inner cylindrical riser


14


(

FIGS. 11-15

) that is vertically reciprocable along a vertical axis within the outer housing


12


between extended and retracted positions when the source of pressurized water is turned ON and OFF. The retracted or lowered position of the riser


14


is illustrated in

FIGS. 2 and 4

. The extended or raised position of the riser


14


is illustrated in

FIGS. 80 and 81

. The sprinkler


10


is normally buried in the ground with its upper end level with the surface of the soil. The riser


14


pops up to spray water on the surrounding landscaping in response to commands from an electronic irrigation controller that turn a solenoid actuated water supply valve ON in accordance with a water program previously entered by a homeowner or by maintenance personnel. When the irrigation controller turns the solenoid OFF, the flow of pressurized water to the sprinkler


10


is terminated and the riser retracts so that it will not be unsightly and will not be an obstacle to persons walking or playing at the location of the sprinkler


10


, or to a mower.




The riser


14


(

FIGS. 2 and 3

) is biased to its retracted position by a large coil spring


15


that surrounds the riser


14


. The lower end of the coil spring


15


is retained by a flange


14




a


(

FIG. 4

) formed on the lower end of the riser


14


. The upper end of the coil spring


15


is retained by a female threaded cap


16


that screws over a male threaded exterior segment


12




a


(

FIG. 4

) at the upper end of the outer housing


12


. A nozzle


17


is mounted in a rotatable head or turret


18


(

FIGS. 11-15

) at an upper end of the riser


14


for rotation about a vertical axis.




A turbine


20


(

FIGS. 4 and 22

) is mounted inside the riser


14


for rotation about a horizontal axis, as distinguished from the vertical axis. A drive mechanism hereafter described in detail connects the turbine


20


to the turret


18


containing the nozzle


17


so that when the source of pressurized water is turned ON the resulting rotation of the turbine


20


by the pressurized water will rotate the nozzle


17


about the vertical axis. The turbine


20


drives a gear train reduction


24


(

FIG. 15

) that in turn drives a reversing mechanism


26


(FIG.


9


). Except for the various springs and axles and the elastomeric components specifically identified, the components of the sprinkler


10


are made of injection molded thermoplastic material.




The outer housing


12


, the inner housing


14


, and the cap


16


are preferably molded of UV resistant black colored ABS plastic. A cap member


27


(

FIGS. 2-4

and


13


) covers the upper end of the turret


18


. The cap member


27


is molded of a UV resistant black colored elastomeric material and has three cross-hair slits


27




a


,


27




b


and


27




c


(

FIG. 3

) through which the shaft of a conventional HUNTER® hand tool may be inserted to raise and lower a flow stream interrupter, adjust one of the arc limits or actuate a flow stop valve.




The turbine


20


, gear train reduction


24


and reversing mechanism


26


are assembled inside one of two case members


28


and


30


to form a self-contained drive subassembly


32


(FIGS.


25


-


30


). The case members


28


and


30


extend vertically and form opposite halves of a hollow container. The case members


28


and


30


are joined together along planar abutting peripheral flanges such as


28




a


and


30




a


visible in

FIG. 18

before being inserted into the cylindrical inner housing


34


that forms the exterior of the riser


14


. The case members


28


and


30


may be joined by sonic welding, adhesive, or other suitable means once the drive mechanisms mounted therein have been tested and found to be fully operative.




The importance of the architecture of the drive subassembly


32


will not be lost on those familiar with the manufacture of rotor type sprinklers. The turbine


20


, as well as the axles and the tiny spur and pinion gears of the gear train reduction


24


and the reversing mechanism


26


, and their related linkages, can be automatically or manually laid in place inside corresponding slots and depressions molded into the case member


28


when laid flat with its open side facing upwardly. The other case member


30


can then be snapped in place, with the aid of mating projections and detents, over the case member


28


. The drive mechanisms inside the drive subassembly


32


can then be tested on the assembly line and the case members


28


and


30


can be snapped apart to replace any defective components or fix any jams. Once the drive mechanisms have been tested and shown to be functional on the assembly line, the case members


28


and


30


can be permanently joined in claim shell arrangement and slid into the inner cylindrical housing


34


of the riser


14


. This is a greatly advantageous arrangement to that employed in conventional rotor type sprinklers in which a free-standing vertical stack of tiny gears and other drive components must be assembled in tedious fashion and inserted into the riser, from which they cannot be easily removed for repair. Also, as will be apparent from the drawings and accompanying description, the parts count in the sprinkler


10


is significantly less than that of conventional arc adjustable rotor type sprinklers.




The turbine


20


(

FIGS. 4

,


15


,


20


and


22


) is a Pelton type turbine that includes a central cylindrical hollow shaft


36


(FIG.


22


), a disc


38


and a plurality of equally circumferentially spaced cups or buckets


40


formed on the periphery of the disc


38


. The buckets


40


each have an identical wedge shape that includes a beveled or sharp leading edge and a hollow, rearwardly facing opening against which a stream of water is directed. The turbine


20


is mounted for high speed rotation within mating annular housing portions


42


and


44


(

FIG. 18

) of the case members


28


and


30


, respectively. The cylindrical hollow shaft


36


of the turbine


20


is mounted in a bearing


46


(FIG.


22


). A pinion gear


48


formed on one end of the shaft


36


engages and drives a spur gear


50


forming part of the gear train reduction


24


. The bearing


46


also functions as a seal to prevent a continuous flow of water from the turbine housing formed by the housing portions


42


and


44


into the hollow portions between the case members


28


and


30


that enclose the gear train reduction


24


and the bevel gear reversing mechanism


26


. These areas fill up with water since the case members


28


and


30


are not hermetically sealed together. However, there is no continuous flow of water through the areas of the drive subassembly


32


containing the gear train reduction


24


and the reversing mechanism


26


that could carry grit to these sensitive mechanisms and cause them to fail.




A vertically elongated rectangular hollow chute


52


(

FIG. 18

) provides a water flow path to a pair of inlet holes


53


(

FIG. 7

) to the housing portion


42


for directing a stream of water against the hollow rearward facing sides of the buckets


40


of the Pelton turbine


20


. The chute


52


extends tangentially to the outer circumference of the turbine


20


for maximum efficiency in directing the stream of water that flows through same to impart rotation to the turbine


20


. Pressurized water enters the cylindrical outer housing


12


through its female threaded lower inlet


12




b


(

FIG. 4

) and passes through a frusto-conical screen or strainer


54


. A first portion of this water then passes a finer mesh section


54




a


of the strainer


54


and then through the chute


52


(

FIG. 18

) and the inlet holes


53


(

FIG. 7

) and drives the turbine


20


.




A second portion of the water flows through a coarser mesh section


54




b


of the strainer


54


and then vertically through the space


56


(

FIG. 14

) between the exterior of the drive subassembly


32


and the cylindrical inner housing


34


of the riser


14


and out the nozzle


17


. The first portion of water that drives the turbine


20


passes out of the drive subassembly


32


through a round outlet aperture


58


(

FIG. 18

) in a lower part of the periphery of the annular housing portion


44


. The outlet aperture


58


is illustrated in phantom lines in FIG.


18


. The first portion of the water exiting the outlet aperture


58


joins the upwardly flowing second portion flowing through the space


56


(

FIG. 14

) and ultimately exits the riser


14


via the nozzle


17


along with the second portion of the water. Less than five percent of the water flowing through the sprinkler


10


actually drives the turbine


20


. The remainder flows directly to the nozzle


17


via the space


56


between the drive subassembly


32


and the inner housing


34


. Since the bulk of the water never reaches or comes into contact with the sensitive mechanisms inside the drive subassembly


32


it need only be coarsely filtered, and the reach of the stream of water ejected from the nozzle


17


is maximized.




My sprinkler


10


advantageously divides the water that flows into the riser


14


into two different portions and subjects them to different levels of filtering. A first portion that enters the drive subassembly


32


must pass through a finer mesh section


54




a


(

FIG. 2

) of the strainer


54


than the second portion. The second portion of the water only flows around the drive subassembly


32


and therefore only passes through a coarser mesh section


54




b


of the strainer


54


. The mesh sections


54




a


and


54




b


represent separate filters for different portions of the water inflow. The water that comes into contact with the delicate turbine


20


is subject to more intensive filtering than the water that only flows around the drive assembly


32


. However, it is still necessary to subject the water that bypasses the turbine


20


to some degree of filtering to protect, for example, the smallest orifice in the nozzle


17


.




The self-contained clam shell drive subassembly


32


of my sprinkler


10


is advantageously suited for assembly line production. The Pelton turbine


20


, the various gears of the gear train reduction


24


, the parts of the reversing mechanism


26


, as well as various additional mechanisms hereafter described can be manually or automatically laid into the corresponding recesses and compartments formed in a first one of the two case members


28


and


30


when it is laid horizontal. The second case member can then be snapped into place over the first case member. The completed drive subassembly


32


can then be inserted into the inner cylindrical housing


34


of the riser


14


.




On occasion it would be desirable for the sprinkler


10


to rotate its nozzle


17


much more rapidly than during normal irrigation. For example, a higher than normal nozzle rotation speed may be desirable for dust control, washing of chemicals from turf and plants, and the protection of vegetation from near freezing or freezing conditions. A quick application of water via high speed rotation of the nozzle


17


is an acceptable way to accomplish these beneficial results. The sprinkler


10


incorporates a manually adjustable stator


60


(

FIGS. 50-57

) that is mounted within the riser


14


directly beneath the drive subassembly


32


for varying a nominal rotational speed of the turbine


20


for an expected water pressure. The stator


60


includes a vertical central box-like frame portion


62


that encloses a coil spring


64


. The lower end of the spring


64


surrounds a cylindrical mandrel


66


(

FIG. 56

) seated on the bottom wall of the frame portion


62


. Spaced apart flat valve members


68


and


70


(

FIGS. 51 and 57

) extend horizontally from the upper end of the frame portion


62


and are reinforced by triangular ribs


72


and


74


(FIG.


55


), respectively. The spring biased valve members


68


and


70


of the adjustable stator


60


slide up and down relative the lower end plate


76


(

FIGS. 14 and 18

) of the drive subassembly


32


in a manner that has the effect of changing the pressure of the first portion of the water that drives the turbine


20


. This results in a change in the speed of rotation of the turbine


20


.




The location of the adjustable stator


60


within the drive subassembly


32


is illustrated in

FIGS. 15 and 20

. The upper end of the coil spring


64


presses against the disc-shaped housing portion


78


of the drive subassembly


32


that encloses the spur gear


50


of the gear train reduction


24


. The horizontal valve members


68


and


70


, and their supporting ribs


72


and


74


slide up and down relative to the end plate


76


on either side of the disc-shaped housing portion


78


. The end plate


76


is formed with a pair of apertures


80


and


82


(

FIG. 27

) that are complementary in shape, and aligned with, the valve members


68


and


70


.




The vertical position of the cylindrical mandrel


66


is adjustable by placing the tip of a screwdriver or other tool (not illustrated) in a diametric slot


84


(

FIG. 57

) formed in the lower end of the mandrel


66


. The screwdriver can be inserted through a round hole


85


formed in the bottom wall


62




a


(

FIG. 53

) of frame portion


62


of the adjustable stator


60


. The screwdriver is twisted to unlock mating detents and projections (not illustrated) formed on the mandrel


66


and the lower end of the frame portion


62


. This allows the mandrel


66


to be moved to one of a plurality of predetermined vertical positions within the frame portion


62


where it can be twisted again and locked into a new position. This adjusts the downward biasing force exerted by the coil spring


64


against the adjustable stator


60


. This changes the pressure of the first portion of the water entering the threaded lower inlet


12




b


that drives the turbine


20


, thereby varying the speed of rotation of the turbine


20


.




Details of the reversing mechanism


26


(

FIG. 9

) will now be discussed. It includes spaced apart upper and lower parallel bevel gears


86


and


88


(

FIGS. 24

,


29


,


33


,


34


, and


40


-


49


) that are simultaneously driven in opposite directions by a central bevel pinion gear


90


(

FIGS. 40

,


42


-


44


). The bevel pinion gear


90


is indirectly driven by the turbine


20


through the gear train reduction


24


that includes spur gear


92


. A sliding cylindrical clutch


94


(

FIGS. 23

,


24


,


34


,


40


,


41


and


43


) reciprocates up and down around a central vertical drive shaft


95


(

FIGS. 24

,


33


and


34


). The clutch


94


has radially extending teeth


96


(

FIG. 23

) and


98


(

FIG. 40

) formed on the upper and lower sides thereof. The teeth


96


and


98


selectively engage with radially extending teeth


100


and


102


(FIG.


43


), respectively, formed on the lower and upper sides of the bevel gears


86


and


88


. This provides a positive driving engagement between the clutch


94


and either of the bevel gears


86


and


88


.




The clutch


94


is moved up and down by a vertically reciprocable horizontally extending yoke


104


(

FIGS. 9 and 23

) that partially encircles a smooth central cylindrical portion of the clutch


94


. The yoke


104


engages upper and lower shoulders


94




a


and


94




b


(

FIG. 9

) of the cylindrical clutch


94


to drive the same up and down. This selectively positively engages the upper teeth


96


or the lower teeth


98


of the clutch


94


either with the teeth


100


of the upper bevel gear


86


or the teeth


102


of lower bevel gear


88


. The clutch


94


is vertically reciprocable along, but splined to, the vertical drive shaft


95


. By using the term “splined to” it is meant that the clutch


94


is rotatably coupled to the drive shaft


95


for rotatably driving the same, but can slide along the drive shaft


95


to alternately engage the upper and lower bevel gears


86


and


88


. In other words, the shape of the hole through the clutch


94


and the shape of the portion of the drive shaft


95


that extends thereto are complementary so that the drive shaft


95


cannot rotate within the clutch


94


. The upper end of the drive shaft


95


is rigidly secured to the lower end of an inverted conical drive basket


106


(FIG.


13


). The drive basket


106


rotates the turret


18


containing the nozzle


17


clockwise and counter-clockwise through a turret coupling assembly


124


described hereafter in detail. The drive basket


106


includes four circumferentially spaced, upwardly diverging arms


106




a


(

FIG. 21

) between which the water flows in order to reach the nozzle


17


. The upper and lower bevel gears


86


and


88


(

FIG. 40

) are both continuously and simultaneously rotated in opposite directions by the bevel pinon gear


90


as long as the turbine


20


rotates. The clutch


94


is moved up and down to selectively couple either the upper bevel gear


86


or the lower bevel gear


88


to the vertical drive shaft


95


. The drive shaft


95


rotates freely in the opposite direction of the particular one of the bevel gears


86


and


88


to which it is not coupled.




The upper teeth


96


(

FIG. 23

) and the lower teeth


98


(

FIG. 40

) of the clutch


94


as well as the downwardly facing teeth


100


and the upwardly facing teeth


102


(

FIG. 43

) of the upper and lower bevel gears


86


and


88


, respectively, have a square shape that allow them to drive and also slip, as needed, in case of a vandal twisting the turret


18


. These teeth need not have the more delicate tapered and pointed shape of conventional gear teeth. As best seen in

FIG. 43

the teeth


100


and


102


of the bevel gears


86


and


88


have inclined sidewalls that join with blunt or flat horizontal faces. The upper and lower teeth


96


and


98


of the clutch have a complementary shape.




I have illustrated a preferred embodiment of my reversing mechanism


26


that employs upper and lower bevel gears


86


and


88


that are simultaneously driven in opposition rotational directions by a central bevel pinion gear


90


. However, those skilled in the art will appreciate that alternatives may be substituted for the bevel gears. For example a flat spur gear rotating in a vertical plane could simultaneously engage the teeth of upper and lower flat spur gears. The three bevel gears in the reversing mechanism


26


could also be replaced with so-called “peg” wheels. As another alternative, a friction wheel with an elastomeric outer surface could simultaneously drive upper and lower discs also having friction surfaces, and these disks could be spring biased against the periphery of the friction wheel. It should therefore be understood that my reversing mechanism could employ a common rotatable driving member that is positioned between, and engages spaced apart rotatable driven members. The particular configuration of the yoke


104


is not critical and a wide variety of clutch moving members will suffice.




Gear driven rotor type sprinklers need to have a mechanism for shifting the reversing mechanism thereof My sprinkler


10


incorporates a unique toggle over-center mechanism


108


(

FIGS. 10

,


23


, and


32


-


39


) which shifts the reversing mechanism


26


. The toggle over-center mechanism has a only single spring


118


and has no “dead spot”. The drive subassembly


32


includes, as part of the reversing mechanism


26


, the toggle over-center mechanism


108


. The toggle over-center mechanism


108


moves a link arm


110


(

FIGS. 23

,


32


and


34


) up and down. The yoke


104


is connected to the lower end of the link arm


110


. The link arm


110


slides within a conformably shaped guide portion


112


(

FIG. 18

) of the case member


28


which serves to retain the link arm


110


in position. The link arm


110


has a pair of upper and lower shoulders


110




a


and


110




b


(

FIG. 23

) that are engaged by the rounded outer end of a first lever


114


(

FIG. 36

) of the over-center mechanism


108


to move the link arm


110


between raised and lowered positions that selectively couple the clutch


94


to the upper bevel gear


86


and the lower bevel gear


88


, respectively.




The over-center mechanism


108


further includes a second lever


116


(FIG.


36


). The two levers


114


and


116


are held against each other in mating relationship by the spring


118


(

FIG. 39

) which functions as an expansion and contraction spring. The first lever


114


is formed with a pair of trunnions


120


(

FIGS. 35

,


36


and


38


) that act as a fixed center bearing point. The second lever


116


does not have a fixed center point but is instead formed with a pair of C-shaped recesses or bearing surfaces


123


(

FIG. 39

) that have a flat center section and curved end sections. The first lever


114


is formed of parallel, spaced apart, arrow-head shaped, flat side pieces


114




a


and


114




b


(FIG.


35


). The second lever


116


is formed of parallel, spaced apart, triangular side pieces


116




a


and


116




b


(FIG.


35


). The trunnions


120


(

FIGS. 35

,


36


and


38


) are formed on one set of ends of the side pieces


114




a


and


114




b


. The bearing surfaces


123


(

FIG. 39

) are formed intermediate the lengths of one set of straight edges of the triangular side pieces


116




a


and


116




b


. The first and second levers


114


and


116


are mated so that each of the trunnions


120


engages a corresponding one of the bearing surfaces


123


as best seen in FIGS.


35


,


36


and


39


. The spring


118


(

FIG. 39

) holds the first and second levers


114


and


116


together.




A first C-shaped end


118




a


(

FIG. 39

) of the spring


118


is retained about a post


114




c


formed at one end of the first lever


114


. A second C-shaped end


118




b


(

FIG. 39

) of the spring


118


is retained about a post


116




c


formed at one end of the first lever


116


. As explained hereafter, the posts


114




c


and


116




c


form attachment points for the spring


118


which hold the first and second levers


114


and


116


in mating relation and, along with the special configuration of the levers, ensure that the levers


114


and


116


positively move back and forth between two end limit configurations without stalling therebetween. One end limit configuration of the over-center mechanism


108


is illustrated in

FIG. 36

in which the flat surfaces


114




e


of the first lever


114


abut the flat surfaces


116




e


of the second lever


116


. When the over-center mechanism


108


flips or toggles to its other end limit configuration, the flat surfaces


114




d


of the first lever


114


abut the flat surfaces


116




d


of the second lever


116


. Between the two end limit configurations, the first lever


114


rotates slightly less than ninety degrees relative to the second lever


116


.




The second lever


116


is formed with an upstanding L-shaped actuating arm


121


(FIGS.


32


and


35


-


37


). The actuating arm


121


extends through a slot in formed in the upper ends of the case members


28


and


30


where they mate and is engaged and moved back and forth by the spaced apart legs


122




a


and


122




b


(

FIGS. 31 and 32

) of a horseshoe-shaped shift disk


122


(

FIGS. 33

,


34


,


60


,


62


,


65


,


66


,


68


,


73


and


74


).




The two levers


114


and


116


(

FIG. 36

) of the over-center mechanism


108


are held against each other by the spring


118


. The trunnions


120


of the first lever


114


function as fixed center point bearings for the lever


114


. The second lever


116


does not have a fixed center point but its triangular side pieces


116




a


and


116




b


are formed with the C-shaped bearing surfaces


123


(FIG.


39


). The trunnions


120


are received in corresponding bearing surfaces


123


and can slide back and forth along the straight segments of the surfaces


123


between the curved end segments thereof As the levers


114


and


116


rotate relative to each other against the contraction force of the spring


118


, a line of force will eventually cross a center point and levers


114


and


116


will continue to rotate in the same direction but now in response to, and with the aid of, the contraction force of the spring


118


. Thus the over-center mechanism


108


can operate with a single spring


118


and produce a similar effect to prior art over center shifting mechanisms requiring both a clutch spring force and a separate reversing force.




Flat angled surfaces


114




d


and


114




e


(

FIG. 36

) on each of the arrow-shaped flat side pieces


114




a


and


114




b


of the first lever


114


respectively engage the flat surfaces


116




d


and


116




e


of the triangular side pieces


116




a


and


116




b


of the second lever


116


to limit the angular rotation between the first lever


114


and the second lever


116


. The flat surfaces


116




d


and


116




e


extend on either side of the C-shaped bearing surfaces


123


(FIG.


39


). This architecture of the toggle over-center mechanism


108


ensures that it will not have a locked position or dead spot that would cause the turret


18


and nozzle


17


to stall.




The shift disk


122


(

FIG. 67

) has a main ring-shaped annular portion


122




c


(

FIG. 65

) with an actuator post


122




d


that extends vertically from a horizontal tab


122




e


that extends horizontally from the annular portion


122




c


opposite the two legs


122




a


and


122




b


. The annular portion


122




c


of the shift disk


122


surrounds the narrow lower end of the conical drive basket


106


. Another pair of vertical actuator posts


122




f


and


122




g


(

FIGS. 65 and 67

) extend vertically from corresponding legs


122




a


and


122




b


of the shift disk


122


. As will be explained hereafter in detail, the actuator posts


122




d


,


122




f


and


122




g


cooperate with tabs


106




d


and


130


to cause the shift disk


122


to actuate the over-center mechanism


108


of the reversing mechanism


26


to shift and cause the turret


18


and the nozzle


17


therein to rotate back and forth between predetermined limits. In this manner, the nozzle


17


ejects a stream of water over a prescribed arc, which is adjustable in size. The first lever


114


and the second lever


116


are pivotable relative to each other and relative to a common horizontal pivot axis in order to shift the reversing mechanism


26


. The outermost end of the outer one of the trunnions


120


is captured by inwardly extending projections formed in the case members


28


and


30


to establish this horizontal pivot axis. The yoke


104


and the link arm


110


are vertically reciprocable to move the clutch


94


between first (raised) and second (lowered) positions for reversing a direction of rotation of the nozzle


17


. The link arm


110


connects an outer end of the clutch


94


to one end of the first lever


114


so that pivoting motion of the first lever


114


will move the link arm


110


to move the clutch


94


between the first and second positions.





FIGS. 23 and 79

illustrate the lowered and raised positions, respectively, of the clutch


94


and link arm


110


. The two different rotational positions of the first lever


114


are visible in these two views. As the shift disk


122


moves the second lever


116


back and forth, the first lever


114


is moved back and forth. This causes the link arm


110


and the clutch


94


to be vertically reciprocated, which shifts the direction of rotation of the nozzle


17


. The first and second levers


114


and


116


rotate in opposite directions relative to each other as the shift disk


122


engages and moves the upstanding L-shaped actuating arm


121


(FIGS.


32


and


35


-


37


) of the second lever


116


. The levers


114


and


116


rotate relative to each other against the contraction forces of the spring


118


. The geometry of the levers


114


and


116


prevents them from having any dead spot that would cause the reversing mechanism


26


to stall. The force of the spring


118


helps to snap the link arm


110


and the clutch


94


back and forth. Thus the over-center mechanism


108


provides the force necessary to move the clutch


94


and link arm


110


in linear fashion. The levers


114


and


116


are shaped and configured and the spring attachment posts


114




c


and


116




c


are located so that the first and second levers are biased toward one or the other of the end limit configurations by the contraction force of the spring


118


.




A plurality of engaging portions of the first and second levers


114


and


116


that engage each other, and a pair of attachment points for the spring


118


are selected to ensure that the levers


114


and


116


will positively rotate between two predetermined opposite end limit configurations with minimal chance of stalling at a third configuration intermediate the two end configurations. In the illustrated embodiment, the engaging portions of the first lever


114


include the trunnions


120


and the flat angled surfaces


114




d


and


114




e


. The engaging portions of the second lever


116


include the bearing surfaces


123


and the flat surfaces


116




d


and


116




e


. The flat angled surfaces


114




d


and


114




e


of the first lever


114


engage a plurality the flat surfaces


116




d


and


116




e


of the second arm


116


to define the two end limit configurations of the levers


114


and


116


.





FIGS. 58-79

illustrate details of the turret coupling assembly


124


that connects the drive shaft


95


of the reversing mechanism


26


to the turret


18


containing the nozzle


17


. The turret coupling assembly


124


includes the inverted conical drive basket


106


. The shift disc


122


works in conjunction with the turret coupling assembly


124


and the over-center mechanism


108


to cause the turret


18


and the nozzle


17


contained therein to rotate back and forth through an adjustable arc. Referring to

FIG. 69

the lower cylindrical end


106




b


of the inverted conical drive basket


106


is splined to the upper end of the drive shaft


95


. The upper ring-shaped end


106




c


(

FIG. 70

) of the drive basket


106


is formed with a plurality of equally circumferentially spaced vertical drive lugs


107


that fit between mating vertical drive lugs


126




a


formed on the lower end of a cylindrical housing coupling


126


(FIG.


69


). A cylindrical adjusting sleeve


128


sits on top of the housing coupling


126


. The adjusting sleeve


128


has a bull gear


128




a


(

FIGS. 69 and 70

) formed at the upper end thereof. A shift tab


130


(

FIGS. 59

,


69


,


71


and


75


) extends vertically downwardly from the adjusting sleeve


128


and engages the vertical actuator post


122




d


(

FIG. 65

) of the shift disk


122


to rotate the same, flipping over the actuating arm


121


(

FIG. 32

) of the over-center mechanism


108


.




A thrust washer


132


(

FIG. 69

) sits on top of the adjusting sleeve


128


and its ribbed outer surface engages a shoulder


134


(

FIG. 4

) of the inner cylindrical housing


34


of the riser


14


. Upper and lower elastomeric thrust washer seals


136


and


138


(

FIG. 36

) are co-molded to the rigid plastic thrust washer


132


.




The nozzle


17


(

FIG. 4

) inside the turret


18


(

FIG. 13

) is part of a unitary plastic molded structure that includes a vertical cylindrical hollow shaft


139


(

FIG. 4

) that extends through a cylindrical opening


140


(

FIG. 69

) through the turret coupling assembly


124


and seats inside the upper ring-shaped end


106




c


of the inverted conical drive basket


106


. Water that has mostly flowed around the drive subassembly


32


, and the remainder that has driven the turbine


20


, all eventually flows through the upwardly angled arms


106




a


of the inverted conical drive basket, through the hollow shaft


139


and out the nozzle


17


.




The inverted conical drive basket


106


has a vertical shift tab


106




d


(

FIG. 68

) which extends downwardly from the upper ring-shaped end


106




c


. The rotation of the turbine


20


is carried through the gear train reduction


24


and reversing mechanism


26


to turn the drive shaft


95


. The drive shaft


95


turns the turret


18


via the drive basket


106


of the turret coupling assembly


124


. As the turret


18


rotates the actuator post


122




d


(

FIG. 67

) of the shift disk


122


alternately engages the shift tab


130


(

FIG. 69

) of the adjusting sleeve


128


and the shift tab


106




d


of the conical drive basket


106


. This rotates the shift disk


122


so that its actuator posts


122




f


and


122




g


(

FIG. 65

) move the L-shaped actuating arm


121


of the over-center mechanism


108


back and forth, driving the clutch


94


(

FIGS. 9 and 43

) up and down and reversing the rotation of the turret


18


(FIG.


13


).




The shift tab


106




d


is the “fixed” arc limit on one end of the adjustable arc whereas the shift tab


130


is the adjustable arc limit. The shift tab


130


extends downwardly from the adjusting sleeve


128


(FIG.


69


). The bull gear


128




a


(

FIG. 70

) at the upper end of the adjusting sleeve


128


may be engaged by a pinion gear


142


(

FIGS. 2

,


8


and


88


) at the lower end of a hollow cylindrical arc adjustment shaft


144


. The adjustment shaft


144


is vertically reciprocable within a cylindrical sleeve


146


formed in the turret


18


. A split drive collect


148


is connected to the upper end of the adjustment shaft


144


and may be engaged by the lower end of the conventional HUNTER® hand tool (not illustrated) to move the arc adjustment shaft


144


downwardly to engage the pinion gear


142


with the bull gear


128




a


(FIGS.


8


and


88


). Once the pinion gear


142


and the bull gear


128




a


mesh, the tool is rotated to move the annular position of the shift tab


130


and thereby establish the arc size. The riser


14


of the sprinkler


10


has a ratchet mechanism hereafter described that allows it to be rotated relative to the outer housing


12


in order to ensure that the selected arc coverage is oriented with respect to the turf other landscaping to be watered. Once the position of the shift tab


130


has been set, the arc adjustment shaft


144


is lifted or raised to disengage the pinion gear


142


with the bull gear


128




a


. The collet


148


is accessible from the top end of the sprinkler through the cross-hair slits


27




b


(

FIG. 3

) of the elastomeric cap member


27


. The arc adjustment shaft


144


may be biased by a spring (not illustrated) to its raised position. However, more preferably, the arc adjustment shaft


144


and the collet


148


can be locked in their raised and lowered positions without the need for a spring. See U.S. Pat. No. 6,042,021 of Mike Clark granted Mar. 28, 2000,entitled “Arc Adjustment Tool Locking Mechanism for Pop-Up Rotary Sprinkler”, the entire disclosure of which is hereby incorporated by reference.




My sprinkler has a vandal-resistant arc return feature. If a vandal rotates the turret


18


outside of its arc limits, the turret


18


will return to oscillation within its preset-arc limits, so that pavement, windows, people, etc. will not be watered beyond the initial single pass of the nozzle


17


. Referring to

FIG. 64

, the shift tab


106




d


and the shift tab


130


each have a horizontal cross-section that is slightly bent or “dog-legged”. The actuator post


122




d


has a tapered inner wall


150


and the shift tabs


106




d


and


130


are sufficiently flexible in the radial direction so that either shift tab


106




d


or


130


can momentarily bend or defect radially a sufficient amount to ride over and past the wall


150


when the turret


18


is rotated past its arc limits. Thereafter, once the vadal has let go of the turret


18


, the turbine


20


will drive either shift tab


106




d


or


130


until it engages an abutment wall


152


(

FIG. 66

) on the actuator post


122




d


which is configured so that the shift tab


106




d


or


130




d


cannot radially deflect and move past the same. This causes the shift disk


122


to actuate the overcenter mechanism


108


, reversing the rotating of the turret


18


. The turret thereafter continues to oscillate between its originally set arc limits.




In some instances it would be desirable to shut off the flow of water through the sprinkler


10


when the irrigation controller is still causing pressurized water to be delivered to the sprinkler


10


so that the riser


14


is in its extended position. This will permit, for example, the nozzle


14


to be replaced with a nozzle providing a different precipitation rate. See for example U. S. Pat. No. 5,699,962 of Loren Scott et al. granted Dec. 23, 1997 entitled “Automatic Engagement Nozzle”, the entire disclosure of which is hereby incorporated by reference. Therefore, the sprinkler


10


is constructed with a pivoting flow stop valve


154


(FIG.


2


). The flow stop valve


154


has a rounded perimeter and is curved in cross-section. The flow stop valve


154


pivots within the hollow shaft


139


(

FIG. 2

) about an axis that traverses its diameter. A spur gear segment


156


(

FIG. 4

) extends from one side of the valve


154


. A worm gear


158


on the lower end of a valve adjustment shaft


160


engages the spur gear segment


156


. A slotted collet


162


connected to the upper end of the valve adjustment shaft


160


can be engaged by the lower end of the conventional HUNTER® hand tool inserted through the cross-hair slits


27




c


in the elastomeric cap member


27


. The tool can be rotated to turn the valve adjustment shaft


160


to pivot the valve


154


between opened and closed positions. Further details of the flow stop valve mechanism may be found in my allowed U.S. patent application Ser. No. 09/539,645 of Mike Clark et al. filed Mar. 30, 2000 and entitled “Irrigation Sprinkler with Pivoting Throttling Valve”, the entire disclosure of which is hereby incorporated by reference.





FIGS. 82-96

illustrate an alternate embodiment


164


of my sprinkler which is similar to the sprinkler


10


of

FIGS. 1-81

except that the sprinkler


164


has a scrubber


166


(

FIG. 82

) that scrapes and cleans dirt, algae and other debris off of a bi-level screen or strainer


168


each time the inner riser


170


vertically extends and retracts. In addition, the inner riser


170


of the sprinkler


164


incorporates a novel ratchet mechanism that allows normally fixes the rotational position of the inner riser


170


within the outer housing


172


but permits the inner riser


170


to be rotated relative to the outer housing


172


to orient the selected arc over the desired area of coverage. The bi-level strainer


168


is formed with a integral ratchet projections in the form of a plurality of rounded projections or teeth


174


(

FIGS. 85 and 96

) on an upper ring portion


169


(

FIG. 92

) thereof. Due to the resilient flexible construction of the strainer


168


the teeth


174


can deflect radially inwardly past mating vertical ribs


176


(

FIG. 85

) molded on the interior wall of the outer housing


172


. This permits the inner riser


170


to be rotated to a fixed position and maintain that position after arc adjustment.




The scrubber


166


(

FIG. 82

) has a vertically split frusto-conical configuration. The lower end of the scrubber


166


has an annular ring


178


(

FIG. 82

) that snaps into a conformably shaped annular recess in the lower end of the outer housing


172


. The scrubber


166


has multiple vertically extending slits defining resilient arms


180


(

FIGS. 82 and 86

) each provided at its upper end with a curved wiper blade


182


. The arms


180


firmly press the blades


182


against the strainer


168


as the riser


170


extends and retracts.




While I have described a preferred embodiment of my revolutionary rotor type sprinkler with an improved over-center mechanism for shifting its reversing mechanism, it will be apparent to those skilled in the art that my invention can be modified in both arrangement and detail. Therefore the protection afforded my invention should only be limited in accordance with the scope of the following claims:



Claims
  • 1. A sprinkler, comprising:an outer housing having a lower end connectable to a source of pressurized water; a riser vertically reciprocable along a vertical axis within the outer housing between extended and retracted positions when the source of pressurized water is turned ON and OFF; a nozzle mounted at an upper end of the riser for rotation about the vertical axis; a turbine mounted for rotation inside the riser; and a drive mechanism mounted within the riser and connecting the turbine to the nozzle so that when the source of pressurized water is turned ON the resulting rotation of the turbine by the pressurized water will rotate the nozzle, the drive mechanism including a reversing mechanism for causing the nozzle to rotate between a pair of arc limits, the reversing mechanism including an over-center mechanism for shifting the reversing mechanism, the over-center mechanism including a first lever and a second lever held together by a coil spring, the first lever and the second lever being pivotable relative to each other to shift the reversing mechanism.
  • 2. The sprinkler of claim 1 and further comprising a mechanism that allows a least one of the arc limits to be adjusted.
  • 3. The sprinkler of claim 1 wherein the reversing mechanism includes a clutch and a yoke that is reciprocable to move the clutch between first and second positions for reversing a direction of rotation of the nozzle, and a link arm for connecting the clutch to one end of the first lever so that pivoting motion of the first lever will move the link arm to move the clutch between the first and second positions.
  • 4. The sprinkler of claim 1 wherein a plurality of engaging portions of the first and second levers that engage each other, and a pair of spring attachment points are selected to ensure that the levers will positively rotate between two predetermined opposite end limit configurations without stalling at a third configuration intermediate the two end limit configurations.
  • 5. The sprinkler of claim 4 wherein the first lever is formed with a pair of trunnions that engage corresponding bearing surfaces formed on the second levers.
  • 6. The sprinider of claim 3 wherein the reversing mechanism further includes a link arm connecting the yoke and one of the first and second levers.
  • 7. The sprinkler of claim 4 wherein the first lever is formed with a plurality of flat angled surfaces that engage a plurality of second flat surfaces of the second arm to define the two end limit configurations of the levers.
  • 8. The sprinkler of claim 1 wherein the reversing mechanism includes a link arm coupled to one of the levers for linear movement.
  • 9. The sprinider of claim 1 wherein the first and second levers are each made of a pair of spaced apart, parallel side pieces.
  • 10. The sprinider of claim 1 wherein each lever has a post that extends between a pair of side pieces for holding a corresponding end of the spring.
  • 11. A sprinkler, comprising:an outer housing having a lower end connectable to a source of pressurized water; a riser vertically reciprocable along a vertical axis within the outer housing between extended and retracted positions when the source of pressurized water is turned ON and OFF; a nozzle mounted at an upper end of the riser for rotation about the vertical axis; a turbine mounted for rotation inside the riser; and a drive mechanism mounted within the riser and connecting the turbine to the nozzle so that when the source of pressurized water is turned ON the resulting rotation of the turbine by the pressurized water will rotate the nozzle, the drive mechanism including a reversing mechanism for causing the nozzle to rotate between a pair of arc limits, the reversing mechanism including an over-center mechanism for shifting the reversing mechanism, the over-center mechanism including a first lever and a second lever held together by a coil spring having a first end connected to a first attachment point on the first lever and a second end connected to a second attachment point on the second lever, the first lever and the second lever being pivotable relative to each other to shift the reversing mechanism, and the first and second levers being configured, and the spring attachment points being located, so that the levers will be biased toward one or the other of two predetermined opposite end limit configurations without stalling at a third configuration intermediate the two end limit configurations.
  • 12. A sprinkler, comprising:an outer housing having a lower end connectable to a source of pressurized water; a riser vertically reciprocable along a vertical axis within the outer housing between extended and refracted positions when the source of pressurized water is turned ON and OFF; a nozzle mounted at an upper end of the riser for rotation about the vertical axis; a turbine mounted for rotation inside the riser; and a drive mechanism mounted within the riser and connecting the turbine to the nozzle so that when the source of pressurized water is turned ON the resulting rotation of the turbine by the pressurized water will rotate the nozzle, the drive mechanism including a reversing mechanism for causing the nozzle to rotate between a pair of arc limits, the reversing mechanism including an over-center mechanism for shifting the reversing mechanism, the over-center mechanism including a first lever and a second lever biased by a coil spring, the first lever and the second lever being pivotable relative to each other to shift the reversing mechanism.
  • 13. The sprinkler of claim 12 and further comprising a mechanism that allows a least one of the arc limits to be adjusted.
  • 14. The sprinkler of claim 12 wherein the reversing mechanism includes a clutch and a yoke that is reciprocable to move the clutch between first and second positions for reversing a direction of rotation of the nozzle, and a link arm for connecting the clutch to one end of the first lever so that pivoting motion of the first lever will move the link arm to move the clutch between the first and second positions.
  • 15. The sprinkler of claim 12 wherein a plurality of engaging portions of the first and second levers that engage each other, and a pair of spring attachment points are selected to ensure that the levers will positively rotate between two predetermined opposite end limit configurations without stalling at a third configuration intermediate the two end limit configurations.
  • 16. The sprinkler of claim 15 wherein the first lever is formed with a pair of trunnions that engage corresponding bearing surfaces formed on the second levers.
  • 17. The sprinkler of claim 14 wherein the reversing mechanism further includes a link arm connecting the yoke and one of the first and second levers.
  • 18. The sprinkler of claim 15 wherein the first lever is formed with a plurality of flat angled surfaces that engage a plurality of second flat surfaces of the second arm to define the two end limit configurations of the levers.
  • 19. The sprinkler of claim 12 wherein the reversing mechanism includes a link arm coupled to one of the levers for linear movement.
  • 20. The sprinkler of claim 12 wherein the first and second levers are each made of a pair of spaced apart, parallel side pieces.
  • 21. The sprinkler of claim 12 wherein each lever has a post that extends between a pair of side pieces for holding a corresponding end of the coil spring.
US Referenced Citations (12)
Number Name Date Kind
3107056 Hunter Oct 1963 A
3584790 Bonfield et al. Jun 1971 A
4272025 Mazzotti Jun 1981 A
4568024 Hunter Feb 1986 A
4613077 Aronson Sep 1986 A
4625914 Sexton et al. Dec 1986 A
4718605 Hunter Jan 1988 A
4811902 Nagata Mar 1989 A
4892252 Bruninga Jan 1990 A
5676315 Han Oct 1997 A
6050502 Clark Apr 2000 A
6241158 Clark et al. Jun 2001 B1
Foreign Referenced Citations (1)
Number Date Country
196877 Apr 1923 NZ