Toilet valve assembly

Information

  • Patent Grant
  • 6658673
  • Patent Number
    6,658,673
  • Date Filed
    Monday, November 25, 2002
    22 years ago
  • Date Issued
    Tuesday, December 9, 2003
    21 years ago
  • Inventors
  • Examiners
    • Phillips; Charles E.
    Agents
    • Kolisch Hartwell, P.C.
Abstract
A modular outflow valve assembly for a toilet tank is disclosed. The modular outflow valve assembly includes a lower outflow tube section configured to be mounted to a toilet tank to pass water out of the toilet tank, wherein the lower outflow tube section has a high-volume flush valve configured to flush a first, higher volume of water when opened; an upper outflow tube section having a low-volume flush valve configured to flush a second, lower volume of water out of the toilet tank when opened, wherein the lower outflow tube section is configured to receive attachment of the upper outflow tube section to form a dual flush-volume configuration; and an overflow tube section, wherein the lower outflow tube section is configured to receive attachment of the overflow tube section in place of the upper outflow tube section to form a single flush-volume configuration.
Description




TECHNICAL FIELD




The present invention relates to a dual flush-volume valve assembly for a toilet tank. More particularly, the invention provides a modular dual flush-volume valve assembly for a toilet tank that may be installed as either, or converted between, a single flush-volume system and a double flush-volume system.




BACKGROUND OF THE INVENTION




In the past, most toilets manufactured in the U.S. discharged approximately 3-5 gallons of water per flush. More recently, however, concerns with water conservation, combined with federal law requiring new toilets to have a maximum discharge volume of 1.6 gallons per flush, have led to the development of new water-conserving toilet systems and various devices for reducing the water consumption of older toilets.




One example of a device used to increase the efficiency of older toilets is a dual flush-volume toilet tank outflow valve assembly. Dual flush valve assemblies utilize separate flush valves that discharge different amounts of water for flushing solid and liquid waste. In one type of dual flush-volume valve assembly, a high-volume flush valve is positioned near the bottom of the toilet tank to pass a higher volume of water for flushing solid waste, and a low-volume flush valve is positioned higher in the toilet tank for passing a lower volume of water for flushing liquid waste. Thus, a user may select a high-volume flush when clogging presents a problem, and otherwise use a low-volume flush.




While known dual flush-volume valve assemblies do offer improved water conservation relative to older, high-volume toilet systems, they also have several shortcomings. For example, known dual flush-volume valve assemblies permit little, if any, adjustment of the relative volumes of the low-volume flush and the high-volume flush. This can pose a problem in retrofitting older toilet tanks, as the volume of water passed from the toilet tank during a low-volume flush may be dependent upon the shape of the toilet tank. As an example, when using a dual valve assembly of a selected height, more water may be discharged by the low-volume valve from a taller tank than from a shorter tank, as the level of water in the shorter tank may be closer to the low-volume valve than in the taller tank. This may cause problems with flushing, as an inadequate amount of water to flush waste from the toilet bowl may be discharged if the maximum water level in the toilet tank is too close to the low-volume valve.




Furthermore, the conversion of a single flush-volume valve system to known dual flush-volume valve systems may pose various difficulties. These difficulties may cause many consumers to avoid converting a single-volume flush system to a dual flush system, even given the long-term cost advantages of using less water per flush. Likewise, some toilet tanks may not be suited for fitting with dual flush-volume valve systems, while others may not be suited for fitting with single flush-volume valve systems. For these reasons, manufacturers may have to manufacture, and stores may need to stock, both single-volume valve systems and double-volume valve systems, which may increase manufacturing and distribution expenses.




SUMMARY




Some embodiments provide a modular outflow valve assembly for a toilet tank, including a lower outflow tube section configured to be mounted to a toilet tank to pass water out of the toilet tank, wherein the lower outflow tube section has a high-volume flush valve configured to flush a first, higher volume of water when opened; an upper outflow tube section having a low-volume flush valve configured to flush a second, lower volume of water out of the toilet tank when opened, wherein the lower outflow tube section is configured to receive attachment of the upper outflow tube section to form a dual flush-volume configuration; and an overflow tube section, wherein the lower outflow tube section is configured to receive attachment of the overflow tube section in place of the upper outflow tube section to form a single flush-volume configuration.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an isometric view of a dual-volume configuration of a modular outflow valve assembly according to a first embodiment of the present invention positioned in a toilet tank, assembled in a dual flush-volume configuration.





FIG. 2

is a side elevational view of the embodiment of

FIG. 1

, with the low-volume flush valve in a first, lower position relative to the high-volume flush valve.





FIG. 3

is a side elevational view of the embodiment of

FIG. 1

, with the low-volume flush valve in a second, higher position relative to the high-volume flush valve.





FIG. 4

is a side elevational view of a second embodiment of an outflow valve assembly according to the present invention.





FIG. 5

is a side elevational view of a third embodiment of an outflow valve assembly according to the present invention.





FIG. 6

is a partially sectioned view of the embodiment of

FIG. 5

, with both valves in closed positions.





FIG. 7

is a partially sectioned view of the embodiment of

FIG. 5

, with the high-volume flush valve in an open position.





FIG. 8

is a partially sectioned view of the embodiment of

FIG. 5

, with the low-volume flush valve in an open position.





FIG. 9

is an exploded isometric view of a first embodiment of a flush mechanism suitable for use with an outflow valve assembly of the present invention.





FIG. 10

is an isometric view of the flush mechanism of FIG.


9


.





FIG. 11

is an isometric view of the flush mechanism of

FIG. 9

, illustrating the operation of the handle for a low-volume flush.





FIG. 12

is an isometric view of the flush mechanism of

FIG. 9

, illustrating the operation of the release button for a high-volume flush.





FIG. 13

is an isometric view of the flush mechanism of

FIG. 9

, illustrating the operation of the handle for a high-volume flush.





FIG. 14

is an exploded isometric view of a second embodiment of a flush mechanism suitable for use with an outflow valve assembly of the present invention.





FIG. 15

is an exploded isometric view of a third embodiment of a flush mechanism suitable for use with an outflow valve assembly of the present invention.





FIG. 16

is an exploded isometric view of a fourth embodiment of a flush mechanism suitable for use with the present invention.





FIG. 17

is an exploded isometric view of a fifth embodiment of a flush mechanism suitable for use with the present invention.





FIG. 18

is a partially-sectioned side view of a sixth embodiment of a flush mechanism suitable for use with the present invention.





FIG. 19

is a sectional view of the flush mechanism of

FIG. 18

, illustrating the operation of the flush mechanism for a low-volume flush.





FIG. 20

is a sectional view of the flush mechanism of

FIG. 18

, illustrating the operation of the flush mechanism for a high-volume flush.





FIG. 21

is an isometric view of an embodiment of an alternate handle mechanism suitable for use with an outflow valve assembly according to the present invention.





FIG. 22

is a side elevational view of a single-volume configuration of an embodiment of a modular outflow valve assembly according to the present invention.





FIG. 23

is a side elevational view of the embodiment of

FIG. 1

, assembled in a single flush-volume configuration.





FIG. 24

is a side elevational view of another embodiment of a modular toilet valve assembly according to the present invention.











DETAILED DESCRIPTION OF THE DEPICTED EMBODIMENTS




Various embodiments of the present invention provide modular single or dual flush-volume toilet tank outflow valve assemblies that may be easily converted between single and dual flush-volume configurations. Furthermore, various embodiments of the dual flush-volume configurations offer improved adjustability and flush performance compared to known dual valve assemblies.




A first embodiment of a modular valve assembly according to the present invention is shown generally at


10


in

FIG. 1

, positioned in a toilet tank


12


and assembled in a dual flush-volume configuration. Modular valve assembly


10


includes a base


14


with which it may be mounted to the inside of toilet tank


12


.




A lower outflow tube section


16


extends upwardly from base


14


, and a high-volume flush valve


18


is positioned on the lower outflow tube section adjacent the bottom of the interior of toilet tank


12


. High-volume flush valve


18


is configured to empty essentially all water from toilet tank


12


when opened to provide a higher volume flush for flushing solid wastes. An upper outflow tube section


20


is slidably coupled to lower outflow tube section


16


, and a low-volume flush valve


22


is positioned on the upper outflow tube section. Low-volume flush valve


22


is configured to empty toilet tank


12


only partially, thus providing a water-saving, smaller volume flush. It will be appreciated that modular valve assembly


10


may be easily converted to a single-volume flush valve system by replacing upper outflow tube section


20


with an overflow tube section, as described in more detail below in reference to FIG.


22


.




The slidable connection of lower outflow tube section


16


to upper outflow tube section


20


allows the height of low-volume flush valve


22


to be adjusted relative to the height of high-volume flush valve


18


. This allows the volume of water discharged by low-volume flush valve


22


to be adjusted for toilet tanks of different sizes, permitting the volume of water discharged by the low-volume flush valve to be quickly and easily adjusted over a wide range of volumes. This wide range of adjustability allows valve system


10


to be used in essentially any new or existing gravity flush toilet system. Modular valve assembly


10


also includes an overflow tube section


24


, which also may be adjustable in height to provide infinitesimal control of the low-volume flush. As described in more detail below and depicted in

FIG. 21

, overflow tube section


24


may be connected directly to lower outflow tube section


16


to form a single flush-volume valve system with an adjustable overflow tube height if desired.





FIG. 1

also shows an example of a suitable setup for the operation of valve system


10


in a toilet. High-volume flush valve


18


and low-volume flush valve


22


are both attached to a single flush wand


26


, which is operated by a handle


28


. Low-volume flush valve


22


is connected to flush wand


26


with a first, shorter length of chain


30


, and high-volume flush valve


18


is connected to the flush wand with a second, longer length of chain


32


. Second length of chain


32


is configured to have more slack than first length of chain


30


. This allows low-volume flush valve


22


to be opened by pushing handle


28


only partially down when a low volume flush is desired, and both the low-volume flush valve and high-volume flush valve


18


to be opened by pushing handle


28


farther down when a higher volume flush is desired. In the depicted embodiment, handle


28


employs a special mechanism, described in more detail below, that prevents the handle from being pushed far enough to open high-volume flush valve


18


unless a handle release button


34


is held down.





FIGS. 2 and 3

show modular valve assembly


10


in more detail. As mentioned above, modular valve assembly


10


includes a base


14


configured to couple the moldular valve assembly


10


to the bottom


40


of toilet tank


12


and to pass water out of the toilet tank. In the depicted embodiment, base


14


takes the form of a spud, but it will be appreciated that base


14


may have any other suitable configuration. Base


14


includes a threaded portion


42


that fits through toilet tank outflow hole


43


, and is secured to bottom


40


of toilet tank


12


with a nut


44


. The connection may be sealed with a gasket


46


.




Lower outflow tube section


16


is connected to base


14


, and includes a hollow upright portion


48


to which upper outflow tube section


20


is coupled. Upright portion


48


supports upper outflow tube section


20


above base


14


, and also channels water discharged through low-volume flush valve


22


through toilet tank outflow hole


43


. Upright portion


48


may have any suitable configuration. For example, upright portion


48


may have a bend that offsets upper outflow tube section


20


relative to base


14


. In the depicted embodiment, however, upright portion


48


extends directly above base


14


, such that the hollow interior of upright portion


48


is positioned directly above and in line with the opening in base


14


. In this configuration, water discharged through low-volume flush valve


22


can pass straight down through lower outflow tube section


16


without any horizontal deflection, and thus may increase the continuous maximum water volume and velocity of the flush.




Lower outflow tube section


16


also includes a lower side tube


50


extending away from upright portion


48


, which connects high-volume flush valve


18


to upright portion


48


. Lower side tube


50


may have any suitable configuration, and may be positioned at any desired location on lower outflow tube section


16


. In the depicted embodiment, lower side tube


50


is oriented generally parallel to toilet tank bottom


40


, and is positioned directly adjacent the toilet tank bottom. This places the lower edge of the lip


52


of high-volume valve


18


very close to the bottom of toilet tank, and thus permits essentially all of the water to drain from the tank when the high-volume flush valve is opened. While high-volume flush valve is connected to upright portion


48


with lower side tube


50


in the depicted embodiment, it will be appreciated that high-volume flush valve may also be attached directly to the side of upright portion


48


, without the use of lower side tube


50


.




When water is discharged from toilet tank


12


via low-volume flush valve


22


, it is possible that some water may flow into lower side tube


50


. To direct water discharged through low-volume flush valve


22


away from the opening of lower side tube


50


, valve system


10


may include a water flow diverter disposed in the interior of lower outflow tube section


16


. This water flow diverter may have any suitable design. In the depicted embodiment, the water flow diverter takes the form of a plate


54


attached with a hinge to the joint between lower side tube


50


and upright portion


48


, within the hollow interior of lower outflow tube section


16


. In the absence of water flowing through lower side tube


50


, plate


54


hangs downward across the opening to lower side tube


50


, as shown in solid lines in FIG.


2


. When water is discharged through low-volume flush valve


22


, plate


54


blocks the opening of lower side tube


50


, and thus prevents water from flowing into the lower side tube. A stop is positioned in lower side tube


50


to prevent plate


54


from swinging into lower side tube


50


when water is flushed through low-volume flush valve


22


.




In contrast, when water is flushed through high-volume flush valve


18


, plate


54


is pushed away from the high-volume flush valve by the water, as shown in dashed lines in FIG.


2


. This allows the water to flow out of side tube


50


and out of toilet tank


12


. Alternatively, the water flow diverter may take the form of a stationary barrier


59


that extends partially over the opening of lower side tube


50


, as shown in FIG.


3


.




High-volume flush valve


18


is configured to cover the end of lower side tube


50


to control the discharge of water through the lower side tube. High-volume flush valve


18


is thus positioned at the free end of lower side tube


50


, and is pivotally anchored to a pair of arms


57


located on upright portion


48


. In the depicted embodiment, high-volume flush valve


18


is a flapper valve, but may also be any other suitable type of valve. High-volume flush valve


18


may include a seal extension


56


that extends past lower lip


52


of the high-volume flush valve when the high-volume flush valve is in the closed position, shown in solid lines in FIG.


2


. Seal extension


56


is configured to help prevent the opening of high-volume flush valve


18


by water flushed through low-volume flush valve


22


by increasing the total water pressure against the high-volume flush valve when the high-volume flush valve is closed.




As mentioned above, upper outflow tube section


20


is slidably coupled to upright portion


48


of lower outflow tube section


16


. This allows the height of low-volume flush valve


22


to be quickly and easily adjusted relative to the height of high-volume flush valve


18


.

FIG. 2

shows low-volume flush valve


22


in a first, lower position relative to high-volume flush valve


18


, and

FIG. 3

shows the low-volume flush valve in a second, higher position. Note that low-volume flush valve


22


is farther from the surface of the water in the toilet tank in

FIG. 2

, causing more water to flow out of the high-volume valve when it is opened. Another advantage of the use of a slidable joint is that the joint allows the height of low-volume flush valve to be chosen from a continuous range of possible heights. The portion of lower outflow tube section


16


that receives the upper outflow tube section


20


may be referred to as a connecting portion, and may be configured also to receive overflow tube


68


to form a single flush-volume configuration, as described in more detail below.




The construction of the slidable joint between lower outflow tube section


16


and upper outflow tube section


20


is shown in

FIGS. 2 and 3

. Upper outflow tube section


16


includes an elongate neck


58


configured to fit within upright portion


48


of lower outflow tube section


20


such that it may be slid into or out of the lower outflow tube section. Elongate neck


58


may have any desired length. Generally, a longer elongate neck


58


provides for a greater range of height adjustability for low-volume flush valve


22


. However, if elongate neck


58


has too great a length, it may interfere with the flow of water through lower side tube


50


. In the depicted embodiment, elongate neck


58


is long enough to just reach the top of lower side tube


50


when it is fully extended into lower outflow tube section


16


. The position of upper outflow tube section


20


relative to lower outflow tube section


16


may be fixed with a locking collar


60


. In the depicted embodiment, locking collar


60


is a worm-drive clamp, but upper outflow tube section


20


may be fixed to lower outflow tube section


16


with any other desired locking device. Furthermore, other suitable methods for fixing upper outflow tube section


16


in position relative to lower outflow tube section


20


, such as a friction mechanism using an O-ring seal, may also be used.




In addition to elongate neck


58


, upper outflow tube section also includes an upper side tube


62


and the aforementioned overflow tube


24


. Upper side tube


62


connects low-volume flush valve


22


to upright portion


48


, and provides a path for water to flow from low-volume flush valve


22


into elongate neck


58


. Upper side tube


62


may have any suitable configuration, and may be located in any desired position on upper outflow tube section


16


. In the depicted embodiment, lower side tube


62


extends diagonally upward from elongate neck


58


. Low-volume flush valve


22


is positioned at the upper end of upper side tube


62


, and is pivotally attached to a pair of arms


66


located on overflow tube


24


. In the depicted embodiment, low-volume flush valve


22


is a flapper valve, but it may also be any other suitable type of valve.




When upper outflow tube section


20


is raised or lowered relative to lower outflow tube section


16


, the height of overflow tube


24


also changes. To compensate for this, or to permit the maximum water level of the toilet to be adjusted, overflow tube


24


may have an adjustable height. In the depicted embodiment, overflow tube


24


has a slidable adjustment mechanism, although other mechanisms may be used. A sliding adjustment mechanism is preferable, as it allows the height of overflow tube


24


to be quickly adjusted to any desired height within a range of possible heights. In the depicted embodiment, overflow tube


24


is formed from an upper overflow tube section


68


that fits within a lower overflow tube section


70


.




Lower overflow tube section


70


of the depicted embodiment is integral with upper outflow tube section


20


, and may include a locking collar


72


for fixing the position of upper overflow tube section


68


relative to lower overflow tube section


70


. A toilet bowl refill tube


74


(or other suitable device) may be threaded into overflow tube


24


for refilling the toilet bowl after a flush, or may be placed elsewhere in the toilet tank.




Upper overflow tube section


68


may initially be provided with extra length to extend into lower outflow tube section


16


. This extra length may facilitate the conversion of modular valve system


10


between single flush-volume and dual flush-volume configurations, as it may allow for the use of a longer overflow tube in a single flush-volume configuration for taller, narrower toilet tanks. However, the extra length of upper overflow tube section


68


may also be cut off (or otherwise removed from) the upper overflow tube section, as indicated at


68


′ in

FIG. 3

, where used in a dual flush-volume configuration.




Where a single-volume flush system is desired, upper overflow tube section


68


may be placed directly in lower outflow tube section


16


, without the use of upper outflow tube section


20


. This is depicted in FIG.


23


. In this configuration, the height of the top of upper overflow tube section


68


may be adjusted simply by sliding overflow tube into or out of lower outflow tube section


16


. Thus, in this manner, valve assembly


10


may be converted to a single flush-volume valve without the purchase of any additional parts. It will be appreciated that the outer diameter of upper overflow tube section


68


may be configured to be the same as the outer diameter of elongate neck


58


so that the upper outflow tube section


68


fits snugly within lower outflow tube section


16


. In this instance, lower overflow tube section


70


may have a may have a slightly larger diameter than elongate neck


58


. Alternatively, lower overflow tube section


70


may have substantially the same outer diameter as elongate neck


58


. In this configuration, upper outflow tube section


68


may have a slightly smaller outer diameter than elongate neck


58


, and may be secured in lower outflow tube


16


by tightening locking ring


60


sufficiently, or through the use of a suitable gasket (not shown).




A second embodiment of a modular valve assembly according to the present invention is shown generally at


110


in FIG.


4


. Modular valve assembly


110


is similar in appearance and operation to the first embodiment, but utilizes a different upper outflow tube section, indicated at


120


. Upper outflow tube section


120


has an offset overflow tube


124


, which allows low-volume flush valve


122


to be positioned directly over the base. In this configuration, water flushed through low-volume flush valve


122


passes directly downward from the low-volume flush valve out of the toilet tank, without any horizontal deflection. This may increase the continuous maximum water volume and velocity of the low-volume flush, and thus may lead to a more efficient flush.




Offset overflow tube


124


is formed from an upper overflow tube section


168


slidably coupled to a lower overflow tube section


170


. This allows the height of overflow tube


124


to be adjusted, and thus permits the overflow tube height to be changed to compensate for changes in the height of the low-volume flush valve, or to change the maximum water level in the toilet tank. A locking collar


172


may be provided to allow upper overflow tube section


168


to be fixed in position relative to lower overflow tube section


170


. A pair of arms


166


may be provided on overflow tube section


120


as a location for the attachment of low-volume flush valve


122


. A refill tube


174


for refilling the toilet bowl after a flush may be attached to upper overflow tube section


168


.




Positioning overflow tube


124


in an offset position also may allow the overflow tube to have a greater range of adjustability than if it were positioned directly over upper outflow tube section


120


. In the embodiment shown in

FIG. 4

, lower overflow tube section


170


extends below the upper edge


178


of upper outflow tube section


120


, permitting the length of upper overflow tube section


168


to be correspondingly increased for a greater range of adjustment.




As with the embodiment of

FIGS. 1-3

, valve assembly


110


may be converted to a single flush-volume valve configuration by removing upper outflow tube section


120


, and attaching an overflow tube assembly such as that shown at


1020


in

FIG. 23

, described in more detail below. Thus, a user may simply and easily convert valve assembly


110


to a single flush-volume configuration when desired.





FIGS. 5-8

show generally at


210


a third embodiment of a modular valve assembly according to present invention. Rather than a flapper-style valve system, modular valve assembly


210


provides a column-type valve assembly, in which an upright column structure


211


may be lifted directly upward along a guide


213


to open a space between the column structure and the valve base, thus allowing water to flow out of the toilet tank. As shown in

FIGS. 5-6

, valve assembly


210


includes a base


214


and the aforementioned column structure


211


, which is formed of a lower outflow tube section


216


, an upper outflow tube section


218


, a cap piece


220


and an overflow tube


222


. Upper outflow tube section


218


is adjustably coupled to lower outflow tube section


216


to allow the volume of the low-volume flush to be adjusted. Alternatively, cap piece


220


and overflow tube


222


may be used with alone base


214


, without lower outflow tube section


216


or upper outflow tube section


218


, to form a single flush-volume configuration of modular valve assembly


210


.




Base


214


is configured to couple modular valve assembly


210


to the bottom


40


of toilet tank


12


and to pass water out of the toilet tank. In the depicted embodiment, base


214


takes the form of a spud, but it will be appreciated that base


214


may have any other suitable configuration. Base


214


includes a threaded portion


230


that fits through toilet tank outflow hole


43


, and is secured to bottom


40


of toilet tank


12


with a nut


232


. The connection may be sealed with a gasket


234


.




Base


214


also includes an upper surface


236


that forms part of the high-volume flush valve. In the depicted embodiment, upper surface


236


is a flat surface configured to form a watertight seal with a gasket


238


situated on lower outflow tube section


216


. The high-volume flush valve is opened by separating gasket


238


from upper surface


236


of base


214


, permitting water to drain from toilet tank


12


through the base. The gasket and upper surface are separated by pulling upwardly on a ring


239


attached to upper outflow tube section


218


, thus lifting column structure


211


along guide


213


.




As described above, guide


213


extends upwardly from base


214


and guides the movement of column structure


211


when the lower outflow tube section is raised or lowered. Guide


213


may have any suitable configuration. In the depicted embodiment, guide


213


is formed from four upwardly-extending ribs


240


arranged in a cross-like configuration, but may have any other suitable configuration. Guide


213


may also include a series of holes or raised portions


241


to reduce the noise of water flowing down guide


213


as the toilet bowl is refilled after flushing.




Lower outflow tube section


216


includes a ring


242


that surrounds guide


213


to hold column structure


211


centered on guide


213


. Ring


242


is attached to the inside of lower outflow tube section


216


with one or more plastic spacers


244


, and travels along guide


213


as lower outflow tube section


216


is moved up or down to open or close the high-volume flush valve, respectively. Modular valve assembly


210


may have as many rings


242


as desired for guiding lower outflow tube section


216


(and upper outflow tube section


218


) along guide


213


. Two rings


242


are shown in the depicted embodiment.




Lower outflow tube section


216


also includes a float


246


. Float


246


is formed from a hollowed, air-containing chamber surrounding lower outflow tube section


216


. When the high-volume valve is opened, float


246


holds the high-volume valve open until the water drains to the level of upper surface


236


of base


214


. One or more small holes


247


may be formed in the bottom of float


246


to allow for the equalization of pressure between the float and the outside atmosphere. Holes


247


open into the hollow interior of lower outflow tube section


216


so that any water that may get inside of float


246


will drain out of the toilet tank.




Similar in operation to the high-volume flush valve, the low-volume flush valve of modular valve assembly


210


is formed from the junction of upper outflow tube section


218


and cap section


220


. The seal of the low-volume flush valve is formed between the top surface


250


of upper outflow tube section


218


and a gasket


252


attached to the bottom of cap section


220


. Separating gasket


252


from top surface


250


lifts cap section


220


along guide


213


, and thus opens the high volume valve. A chain attachment ring


254


is disposed on cap section


220


to allow the attachment of a chain or wand so that cap section


220


may be lifted with wand


26


, or another suitable mechanism. A float


256


formed in cap section


220


holds the low-volume flush valve open until water drains to the level of top surface


250


. One or more small holes


257


may be provided to allow the pressure within float


256


to equalize with the outside atmosphere.




To allow the volume of the low-volume flush to be adjusted, upper outflow tube section


218


is adjustably coupled to the upper portion of lower outflow tube section


216


. Lower outflow tube section


216


and upper outflow tube section


218


may be adjustably coupled in any desired manner. For example, the upper portion of lower outflow tube section


216


and the lower portion of upper outflow tube section


218


may have complementary threads so that the height of the upper outflow tube section may be adjusted by turning the upper outflow tube section. In the depicted embodiment, however, upper outflow tube section


218


is slidably coupled to lower outflow tube section. A suitable locking device, such as a worm drive clamp


258


, may be used to fix upper outflow tube section


218


in position relative to lower outflow tube section


216


.




Overflow tube


222


is attached to the top portion of cap section


220


, and may have any suitable design for allowing excess water to drain from toilet tank


12


. For example, overflow tube


222


may have a fixed height relative to cap section


220


. In the depicted embodiment, however, overflow tube


222


has an adjustable height. This allows the height of the overflow tube to be adjusted to compensate for adjustments in the height of the low-volume flush valve, and also to allow the maximum water level in the toilet tank to be adjusted.




Overflow tube


222


is formed from a lower overflow tube section


260


slidably coupled to an upper overflow tube section


262


. Lower overflow tube section


260


of the depicted embodiment is formed from a molded tubular inner section of cap section


220


, but may also be formed from a separate tubular piece. Lower overflow tube section


260


preferably has a diameter that closely fits guide


213


so that guide


213


holds cap section


220


centered over upper outflow tube section


218


and lower outflow tube section


216


. Upper overflow tube section


262


fits snugly within, or outside of, the inner diameter of lower overflow tube section


260


so that it may be slid upward or downward relative to the lower overflow tube section to adjust the height of overflow tube


222


. A locking device, such as a worm drive clamp


266


(or any other suitable device), may be used to fix the height of upper overflow tube section


262


relative to lower overflow tube section


260


.




To prevent cap piece


220


from being moved above the top of guide


213


, guide


213


includes a stop


268


with a greater diameter than the diameter of upper overflow tube section


262


. Stop


268


may be attached to guide


213


in any suitable manner. In the depicted embodiment, cap


268


is connected to guide


213


with a threaded connection.




Stop


268


may include a refill hole


270


configured to accept a toilet bowl refill line. In the depicted embodiment, guide


213


also includes a refill tube


272


extending downwardly from refill hole


270


past the level of top surface


250


of upper outflow tube section


218


. This helps to prevent water flowing through refill hole


270


from compromising the integrity of the seal of the low-volume flush valve.





FIGS. 7 and 8

illustrate operation of the dual flush-volume configuration of modular valve assembly


210


. Referring to

FIG. 7

, when the entire column structure


211


is lifted from base


214


, water can flow through the high-volume flush valve formed by the gap between the lower outflow tube section and the base, thus emptying essentially the whole toilet tank. Next, referring to

FIG. 8

, when cap section


220


is lifted from upper outflow tube section


218


, water can flow through the low-volume flush valve formed by the gap between the upper outflow tube section and the cap section, thus only partially emptying the toilet tank.




Many types of flush mechanisms may be used to operate a toilet valve assembly according to the present invention. For example, a double handle system may be used, in which each outflow valve is operated by a separate handle.

FIGS. 9-13

illustrate another suitable flush mechanism


310


, which utilizes a single handle


28


that operates both flush valves. Ordinarily, handle


28


opens only the low-volume flush valve. However, flush mechanism


310


includes a button


34


that may be depressed to allow operation of the high-volume flush valve with handle


28


.




The construction of flush mechanism


310


is shown in detail in FIG.


9


. Handle


28


attaches to the toilet tank with a cylindrical bushing


316


configured to extend through a hole in the toilet tank wall. One end


318


of bushing


316


is threaded so that bushing


316


can be attached to the toilet tank with a nut


321


. Nut


321


also holds a locking mechanism


320


in place, described in more detail below.




Handle


28


is fixed to one end of a hollow rotatable member


322


that extends through bushing


318


. A flush wand


26


is attached to the other end of hollow rotatable member


322


with a screw


325


, or other suitable fastener. Thus, pushing handle


28


downwardly causes flush wand


26


to rotate upwardly and pull open any valves connected to the flush wand.




As described earlier and shown in

FIG. 1

, flush wand


26


is connected to both the low-volume flush valve and the high-volume flush valve. Flush wand


26


is connected to the low-volume flush valve with a first, shorter connector


327


, and to the high-volume flush valve with a second, longer connector. Thus, when handle


28


is pushed, the low-volume flush valve is opened after a first, lesser amount of rotation of rotatable member


322


. The high-volume flush valve is opened only after rotatable member


322


travels through a second, greater amount of rotation.




To prevent handle


28


from rotating fully and opening the high-volume flush valve during ordinary use, flush mechanism


310


may include a high-volume flush control. The high-volume flush control typically has at least two possible states: a first state in which the opening of the high-volume flush valve is prevented, and a second state in which the opening of the high-volume flush valve is enabled. The first state will typically be the default state of the flush mechanism. Thus, a user's reflexive pushing of handle


28


will result in a low-volume flush. In contrast, the user generally must make a cognitive step in order to operate the high-volume flush. For example, in the depicted embodiment, the high-volume flush control prevents handle


28


from rotating far enough to open the high-volume flush valve unless button


34


is depressed while pushing on handle


28


.




The high-volume flush control includes a slidable member


326


extending through the interior of wand rotation tube


322


. Button


34


is disposed on one end of slidable member


326


, and a wand rotation stop


328


is disposed on the other end. When button


34


is not depressed, wand rotation stop


328


extends snugly over the top of flush wand


26


. This is the first state of the high-volume flush control of flush mechanism


310


. The top surface


330


of flush wand


26


is flat, causing wand rotation stop


328


to rotate when the flush wand is rotated. When button


34


is depressed, however, wand rotation stop


328


is pushed away from top surface


330


of flush wand


26


. Thus, slidable member


326


thus is not rotated with the wand. This is the second state of the high-volume flush control of flush mechanism


310


. A spring


332


may be disposed around wand rotation lock shaft


326


to bias wand rotation stop


328


into the first state by pushing against the outside of the toilet tank.




The rotational travel path of flush wand


26


is limited by two appendages on locking mechanism


320


. First, locking mechanism


320


has a wand rest support


334


that holds flush wand


26


in the rest position when handle


28


is not being operated. Second, locking mechanism


320


has a wand rotation stopping member


336


. Wand rotation stopping member


336


is configured to be a barrier to the rotation of flush wand


26


past the point at which the low-volume flush valve is opened, unless button


34


is depressed. As described above and illustrated in

FIGS. 10-11

, when button


34


is not depressed, wand rotation stop


328


turns with flush wand


26


. Thus, wand rotation stop


328


contacts wand rotation stopping member


336


after flush wand


26


has been rotated far enough to open the low-volume valve, and thus prevents the flush wand from being turned further. Wand rotation stopping member


336


may include an adjustment mechanism, typically a small screw


338


, to allow the exact stop position of flush wand


26


to be fine-adjusted.




In contrast, when button


34


is depressed, wand rotation stop


328


is disengaged from flush wand


26


, and does not turn with the wand. It thus does not contact wand rotation stopping member


336


as handle


28


is pushed, and does not stop rotation of flush wand


26


. This is shown in

FIGS. 12-13

. In this instance, flush wand


26


is free to turn far enough to open the high-volume flush valve and to thus allow the entire toilet tank to drain. Once the toilet tank has drained, flush wand


26


returns to its rest position against wand rest support


334


, and wand rotation stop


328


is moved back into position over flush wand


26


by spring


332


, readying the toilet for a low volume flush.





FIG. 14

illustrates a second embodiment of a flush mechanism suitable for use with a dual-flush valve assembly, generally at


410


. Flush mechanism


410


is similar to flush mechanism


310


in many aspects. For example, flush mechanism


410


includes a hollow rotatable member


412


that extends through a bushing


414


configured to be mounted to the toilet tank wall. A handle


416


is attached to one end of rotatable member


412


, and a first flush wand


418


is attached to the other end of rotatable member


412


.




Furthermore, flush mechanism


410


also has a high-volume flush control. The high-volume flush control includes a slidable member


420


that extends through the hollow interior of rotatable member


412


. A wand rotation stop


422


is attached to one end of slidable member


420


, and a button


424


may be attached to the other end of the slidable member. Button


424


may be pressed to move wand rotation stop


422


from its first state, positioned over first flush wand


418


, to its second state, in which it is not positioned over first flush wand


418


. For a more secure fit, slidable member


420


may include raised portions or flutings


425


to mate with complementary flutings


427


within button


424


.




Unlike flush mechanism


310


, however, flush mechanism


410


includes a second flush wand


426


to open the high-volume flush valve. Second flush wand


426


is mounted to an extension


428


of slidable member


420


, which may include flutings


430


to hold second flush wand


426


more securely. Second flush wand is lifted by a lifting member


432


disposed on first flush wand


418


that extends outwardly from the first flush wand. Thus, second flush wand is lifted when first flush wand is lifted by manipulation of handle


416


. Lifting member


432


of the depicted embodiment has an elongate, generally flat shape, but it will be appreciated that any other lifting member may be used without departing from the scope of the present invention.




Operation of flush mechanism


410


is similar to that of flush mechanism


310


. Depressing handle


416


when wand rotation stop


422


is in the first state causes the wand rotation stop


422


to contact a stopping member


438


, thus preventing the high-volume flush valve from being opened. However, when button


424


is depressed, moving wand rotation stop


422


into its second state, the wand rotation stop does not rotate with handle


416


, thus permitting the handle to be turned sufficiently far to open the high-volume flush valve. A spring


440


may be provided to bias button


424


outwardly, and thus to bias wand rotation stop


422


into the first state. Also, an elastic cord


434


may be attached between wand rest support


436


and either low-volume flush wand


418


, high-volume flush wand


426


, or both flush wands to bring the flush wands down to the rest position after a flush is completed. Furthermore, indicator symbols


442


may be molded into handle


416


, button


424


, and flush wands


418


and


426


to indicate which flush wands are controlled by the handle and button.





FIG. 15

depicts a third embodiment of a flush mechanism suitable for use with a dual-volume flush valve according to the present invention, generally at


510


. Flush mechanism


510


is similar to flush mechanisms


310


and


410


in many aspects. For example, flush mechanism


510


includes a hollow rotatable member


512


that extends through a bushing


514


configured to be mounted to the toilet tank wall. A handle


516


is attached to one end of rotatable member


514


, and a low-volume flush wand


518


is attached to the other end of rotatable member


514


. Flush mechanism


510


also has a high-volume flush control including a slidable member


520


that extends through the hollow interior of rotatable member


512


. A high-volume flush wand


528


is disposed on the end of slidable member


520


.




However, unlike flush mechanisms


310


and


410


, flush mechanism


510


includes a wand rotation engagement bracket


522


attached to a button


524


coupled to the end of slidable member


520


. Wand rotation engagement bracket


522


is configured to engage a complementary raised portion


526


on rotatable member


514


to cause slidable member


520


to turn with rotatable member


514


when button


524


is depressed and handle


516


is pushed.




As with the other embodiments described above, flush mechanism


510


has two states. In the first state, when button


524


is not pushed inwardly by a user, wand rotation bracket


522


does not engage raised portion


526


on rotatable member


514


when handle


516


is depressed. Thus, slidable member


520


is not turned with rotatable member


514


. However, in the second state, when button


524


is depressed, raised portion


526


engages wand rotation engagement bracket


522


when handle


516


is depressed. This causes slidable member


520


to turn with handle


516


, thus lifting high-volume flush wand


528


and causing the high-volume flush valve to be opened. A spring


530


may be included between button


524


and rotatable member


514


to bias wand rotation engagement bracket


522


into the first state. Also, an elastic cord


532


may be attached to high-volume flush wand


528


and another part of flush mechanism, such as a wand rest support


534


, to return the high-volume flush to its rest position once the flush is finished.





FIG. 16

shows, generally at


610


, another embodiment of a flush mechanism suitable for use with a valve assembly of the present invention. Valve assembly


610


has similarities to other embodiments described above. For example, flush mechanism


610


includes a hollow rotatable member


612


that extends through a bushing


614


configured to be mounted to the toilet tank wall. A handle


616


is attached to one end of rotatable member


612


, and a low-volume flush wand


618


is attached to the other end of rotatable member


612


. Also, a slidable member


620


extends through the hollow interior of rotatable member


612


.




However, the high-volume flush control of flush mechanism


610


operates differently from those of the embodiments described above. Wherein the high-volume flush controls of flush mechanisms


310


,


410


and


510


are changed between states by pushing a button, flush mechanism


610


is changed between states by pulling slidable member


620


outwardly. The high-volume flush valve may then be opened by turning slidable member


620


.




To prevent the high-volume flush valve from being opened when in the first state, bushing


614


includes a flange


622


with a depression


624


. Depression


624


is configured to receive a complementary extension


626


disposed on an outer cap piece


628


, which is attached to the end of slidable member


620


.




The operation of flush mechanism


610


is as follows. Low-volume flush wand


618


may be opened simply by pushing on handle


616


. High-volume flush wand


630


, however, may not be opened simply by turning cap piece


628


. When in the first state, extension


626


is positioned within depression


624


, preventing cap piece


628


from being turned. Therefore, cap piece


628


must first be pulled outwardly, and then turned, to lift high-volume flush wand


630


. A spring


632


may be included to bias cap piece


628


into the first state, and elastic cords


634


and


636


may be included to pull high-volume flush wand


630


and low-volume flush wand


618


, respectively, to their rest positions after use. Also, handles may have a numerical (or other) code to depict visually the correspondence between a selected handle and its associated flush valve. In the depicted embodiment, handle


616


and wand


618


each include a number “1”, shown at


635


and


635


′, respectively. Similarly, cap piece


628


and wand


630


each include a number “2”, shown at


637


and


637


′, respectively.




A lifting member


640


for communicating motion between high volume flush wand


630


and low volume flush wand


618


may be provided if desired. In the depicted embodiment, lifting member


640


is fixed to low volume flush wand


618


, and extends over high volume flush wand


630


. When low volume flush wand


618


is lifted, lifting member


640


does not affect high volume flush wand


618


. However, when high volume flush wand


630


is lifted, the high volume flush wand


630


lifts lifting member


640


, which in turn lifts low volume flush wand


618


. This causes the low-volume flush valve to open whenever the high-volume flush valve is opened, and may help to decrease the amount of time necessary to empty the toilet tank.




Cap piece


628


may have any suitable shape. For example, cap piece


628


may have a flat configuration with a generally round circumference, or may have a shape like a traditional toilet handle. However, in the depicted embodiment, cap piece


628


includes a contoured extension


638


with a downwardly-curved perimeter configured generally to fit the shape of a finger of a user. In the depicted embodiment, contoured extension


638


is positioned such that a user pulls upwardly on the contoured extension to actuate a high-volume flush, and thus may be more awkward to use than handle


616


. This may make it less likely that a user will use the high-volume flush for situations in which it is not needed. However, it will be appreciated that contoured extension


638


may be placed in any other desired position on handle


616


.





FIG. 21

shows another example of suitable configurations for the handle and cap piece. Here, handle


916


and cap piece


928


have shapes that communicate to a user which valve is controlled by each part. For example, handle


916


may have the shape of the number “1” to show that the handle corresponds to low volume flush wand


918


, which may be labeled with a number “1”, as described above. Likewise, cap piece


928


may have the shape of the number “2” to show that the handle corresponds to high volume flush wand


928


, which may be labeled with a number “2”, as described above.




The handle


916


and cap piece


928


of

FIG. 21

also may indicate which part is used to flush which type of waste. For example, liquid waste is often referred to as “number one” by many people, and especially children, while solid waste is often referred to as “number two.” Where handle


916


and cap piece


928


have the shapes shown in

FIG. 21

, a user, and especially a young user, may easily determine which part is to be used to flush which type of waste. This may allow a child to be trained at a young age to use the water-saving low volume flush to flush liquid wastes.





FIG. 17

illustrates generally at


710


another flush mechanism suitable for use with a valve system according to the present invention. Like the other flush mechanisms described above, flush mechanism


710


includes a hollow rotatable member


712


that extends through a bushing


714


configured be mounted to the toilet tank wall. A low-volume flush handle


716


is attached to one end of rotatable member


714


, and a low-volume flush wand


718


is attached to the other end of rotatable member


714


.




Flush mechanism


710


also includes an elongate member


720


extending through the hollow interior of rotatable member


714


. Unlike the corresponding piece in the prior embodiments, however, elongate member


714


is not slidable through the hollow interior of rotatable member


714


. Instead, elongate member


720


is independently rotatable.




A high-volume flush wand


722


is attached to one end of elongate member


720


, and a high-volume flush handle


724


is attached to the other end. High-volume flush handle


724


has a shape configured to be somewhat more awkward to use than low-volume flush handle


716


. Therefore, when a user reflexively operates flush mechanism


710


, the user will typically push on low-volume flush handle


716


. Likewise, when the user desires a high-volume flush, the user must cognitively decide to operate the somewhat more awkward high-volume flush handle


724


. This may be sufficient to prevent the user from flushing a full toilet tank of water in the absence of a decision that a high-volume flush is needed.





FIGS. 18-20

illustrate yet another flush mechanism suitable for use with the present invention, generally at


810


. Rather than employing a handle that operates a rotatable member to lift a flush wand, flush mechanism


810


employs a pullable member


812


that can be pulled a first, shorter distance to open low-volume flush valve


22


, or a second, greater distance to open high-volume flush valve


18


. Pullable member


812


extends through an opening in the top of toilet tank


12


, which may be fitted with a bushing


814


. Pullable member


812


of the depicted embodiment takes the form of an elongate, tubular form member, but have any other desired shape and construction. A handle


815


may be provided on pullable member


812


to facilitate use of flush mechanism


810


, and a collar


817


may be disposed about the perimeter of pullable member


812


to support pullable member


812


at a desired height relative to the top of toilet tank


12


while at rest.




Pullable member


812


is connected to low-volume flush valve


22


with a first, longer connector


816


, and to high-volume flush valve


18


with a second, shorter connector


818


. Thus, as pullable member


812


is pulled upwardly, shorter connector


818


opens low-volume flush valve


22


before longer connector


816


is able to open high-volume flush valve


18


.




To prevent the inadvertent opening of high-volume flush valve


18


, flush mechanism


810


also includes a high-volume flush control having a movable blocking member


820


. Blocking member


820


is configured to have both a blocking position, corresponding to a first state of the high-volume flush control, and a retracted position, corresponding to a second state of the high-volume flush control. The blocking position is configured to prevent pullable member


812


from being pulled sufficiently far to open high-volume flush valve


18


unless it is moved to the retracted position.




Blocking member


820


may have any suitable configuration. In the depicted embodiment, blocking member


820


takes the form of a lever mounted to the interior of pullable member


812


with a pivot


822


. Blocking member


820


is attached to pivot


822


at a location approximately midway between the ends of blocking member


820


, but may be attached at any other suitable point.




One end of blocking member


820


extends outwardly from the interior of pullable member


812


through a slot


824


, and the other end is coupled to one end of an actuating member


826


. Actuating member


826


is also coupled to a button


828


positioned at the top of pullable member


812


. Button


828


may be depressed by a user to move actuating member


826


downward, which in turn pushes on the end of blocking member


820


, causing the protruding end of blocking member


820


to pivot and retract through slot


824


into the interior of pullable member


812


. A biasing element such as a spring


829


may be included to bias blocking member


820


into the blocking position.




The operation of flush mechanism


810


is illustrated in

FIGS. 19-20

. Referring first to

FIG. 19

, when button


828


is not depressed, blocking member


820


extends outwardly from the interior of pullable member


812


. When pullable member


812


is pulled upwardly to flush the toilet, but blocking member


820


contacts the inside surface of the top of toilet tank


12


before the high-volume flush valve has been opened, preventing the pullable member from being pulled far enough to open the high-volume flush valve.




Referring next to

FIG. 20

, when button


828


is depressed, blocking member


820


is retracted into the interior of pullable member


812


. Thus, when pullable member


812


is pulled upwardly, blocking member


820


does not contact the inside surface of the top of toilet tank


12


, allowing the pullable member to be pulled far enough to open the high-volume flush valve. A stop


830


may be disposed at a desired location on pullable member


812


to prevent the pullable member from being pulled completely through the top of the toilet tank. Furthermore, an elastic cord


832


may be attached to pullable member


812


to return the pullable member to the rest position after use.





FIG. 22

shows generally at


1000


another exemplary single flush-volume configuration of a modular outflow valve assembly according to the present invention. Valve assembly


1000


includes a base


1002


configured to be attached to the bottom


1004


of a toilet tank. Valve assembly


1000


also includes a lower outflow tube section


1006


. Lower outflow tube section


1006


is similar to those shown above in the embodiments of

FIGS. 1-3

and


4


. However, side tube


1008


includes a pair of arms


1010


coupled to an upright post


1012


to which a flush valve


1014


is connected. Side tube


1008


also includes a support


1016


to support the side tube against the bottom of the toilet tank. It will be appreciated, however, that the lower outflow tube sections of either of the embodiments of

FIGS. 1-3

and


4


may be used in place of the depicted lower outflow tube section


1006


.




Lower outflow tube section


1006


also includes a generally upright portion


1018


configured to accept the insertion of an overflow tube assembly


1020


. Overflow tube assembly


1020


includes a lower overflow tube section


1022


configured to fit snugly within the inner diameter of upright portion


1018


of lower outflow tube section


1006


. The height of lower overflow tube section


1022


may be adjusted by sliding lower overflow tube section


1022


into out of lower outflow tube section


1006


, and may be fixed in a desired position via locking collar


1026


.




Overflow tube assembly


1020


also includes an upper overflow tube section


1028


. Upper overflow tube section


1028


is configured to fit within lower overflow tube section


1022


, and to be slidably adjustable with respect to the lower overflow tube section to provide an additional measure of adjustability for the height of the overflow tube assembly. In the depicted embodiment, upper overflow tube section


1028


is configured to fit snugly within a top portion of lower overflow tube section


1022


, and may be secured in a desired position with a locking collar


1030


. However, it will be appreciated that upper overflow tube section


1028


may have any suitable diameter, and may be secured in place via any suitable mechanism.




Valve assembly


1000


may be converted to a dual flush valve assembly simply by removing overflow tube assembly


1020


from lower outflow tube section


1006


, and replacing the overflow tube assembly with an upper outflow tube section having a low volume flush valve. Examples of suitable upper outflow tube sections include, but are not limited to, upper outflow tube sections


20


of

FIG. 1 and 120

of FIG.


4


. Where upper outflow tube section


20


of

FIG. 1

is used, overflow tube assembly


1020


may be inserted into the lower overflow tube section


70


of upper outflow tube section


20


. Thus, valve assembly


1000


allows a user to quickly and easily convert the valve between single flush-volume and double flush-volume configurations without having to purchase an entirely new valve assembly, and without having to detach the valve assembly from the bottom of a toilet tank. Furthermore, the embodiments disclosed herein allow a manufacturer to make individual parts that may be used in either single or dual flush-volume configurations.





FIG. 24

shows, generally at


1100


, yet another possible configuration of a modular valve system according to the present invention. Valve assembly


1100


is formed from a combination of a lower outflow tube section


1112


similar to that of the embodiment of

FIGS. 22-23

, and an upper outflow tube section


1114


and cap section


1116


similar to that of the embodiment of

FIGS. 5-8

. Valve assembly


1110


includes a high-volume flush valve


1118


positioned on lower outflow tube section


1112


, and a low-volume flush valve


1120


formed from the junction of upper outflow tube section


1114


and cap section


1116


. As with the previous embodiments, upper outflow tube section


1114


is slidably coupled to lower outflow tube section


1112


to allow the height of low-volume flush valve


1120


to be adjusted.




Valve assembly


1110


also includes a base


1122


configured to couple the valve assembly to the bottom of the toilet tank and to pass water out of the toilet tank. Furthermore, a guide


1117


extends upwardly from base


1122


to guide cap section


1116


when it is lifted to discharge water from the toilet tank.




Lower outflow tube section


1112


is similar in appearance and function to the lower outflow tube section of the embodiment of

FIGS. 22-23

. Lower outflow tube section


1112


is connected to base


1122


, and includes a hollow upright portion


1130


to which upper outflow tube section


1114


is coupled. Upright portion


1130


supports upper outflow tube section


1114


above base


1122


, and also channels water discharged through low-volume flush valve


1120


. It will be appreciated that numerous modifications, including the examples described above for the embodiment of

FIGS. 1-3

, may be made to lower outflow tube


1112


without departing from the scope of the present invention.




Lower outflow tube section


1112


also includes a side tube


1132


extending away from upright portion


1130


. Side tube


1132


connects high-volume flush valve


1118


to upright portion


1130


. As with the embodiment of

FIGS. 1-3

, side tube


1132


is oriented generally parallel to the toilet tank bottom, and is positioned directly adjacent the toilet tank bottom. This places the lower edge of high-volume flush valve


1118


close to the toilet tank bottom, allowing essentially the entire volume of water in the toilet tank to be flushed through high-volume flush valve


1118


. Instead of using side tube


1132


, high-volume flush valve


1118


may also be positioned directly on the side of upright portion


1130


without departing from the scope of the present invention.




In contrast to high-volume flush valve


1118


, low-volume flush valve


1120


is similar in appearance and function to the low volume flush valve of the embodiment of

FIGS. 5-8

. The seal of low-volume flush valve


1120


is formed between the top surface


1134


of upper outflow tube section


1114


and a gasket


1136


attached to the bottom of cap section


1116


. Separating gasket


1136


from top surface


1134


lifts cap section


1116


along guide


1117


, and thus opens low-volume flush valve


1120


. A float


1140


formed in cap section


1116


holds low-volume flush valve


1120


open until water drains to the level of top surface


1134


.




As with the embodiment of

FIGS. 5-8

, lower outflow tube section


1112


and upper outflow tube section


1114


may be adjustably coupled in any desired manner. In the depicted embodiment, upper outflow tube section


1114


is slidably coupled to lower outflow tube section


1112


. The outer diameter of upper outflow tube section


1114


is slightly smaller than the inner diameter of lower outflow tube section


1112


. Thus, upper outflow tube section


1114


fits within inner outflow tube section


1112


in a telescopic manner. A suitable locking device, such as a worm drive clamp, may be used to fix upper outflow tube section


1114


in position relative to lower outflow tube section


1112


. It will be appreciated that upper outflow tube section


1114


may also fit around the outside of lower outflow tube section


1112


without departing from the scope of the present invention.




To prevent water from overflowing the toilet tank, outflow valve assembly


1110


also has an overflow tube


1144


. The height of overflow tube


1144


may be configured to be adjustable so that it may be changed to compensate for changes in the height of the low-volume flush valve, and also to allow the maximum water level in the toilet tank to be adjusted. Overflow tube


1144


is formed from a lower overflow tube section


1146


slidably coupled to an upper overflow tube section


1148


. The outer diameter of upper overflow tube section


1148


is slightly smaller than the inner diameter of lower overflow tube section


1146


, and thus fits within the lower overflow tube section in a telescopic manner. A locking device, such as a worm drive clamp


1150


, may be used to fix the height of upper overflow tube section


1148


relative to lower overflow tube section


1146


. Alternatively, upper overflow tube section


1148


may also be configured to fit around the outside of lower overflow tube section


1146


in a telescopic manner.




Although the present disclosure includes specific embodiments, specific embodiments are not to be considered in a limiting sense, because numerous variations are possible. The subject matter of the present disclosure includes all novel and nonobvious combinations and subcombinations of the various elements, features, functions, and/or properties disclosed herein. The following claims particularly point out certain combinations and subcombinations regarded as novel and nonobvious. These claims may refer to “an” element or “a first” element or the equivalent thereof. Such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements. Other combinations and subcombinations of features, functions, elements, and/or properties may be claimed through amendment of the present claims or through presentation of new claims in this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.



Claims
  • 1. A modular outflow valve assembly for a toilet tank, comprising:a lower outflow tube section configured to be mounted to a toilet tank to pass water out of the toilet tank, wherein the lower outflow tube section includes a high-volume flush valve configured to flush a first, higher volume of water when opened; an upper outflow tube section including a low-volume flush valve configured to flush a second, lower volume of water out of the toilet tank when opened, wherein the upper outflow tube section is configured to be attached to the lower outflow tube section to form a dual flush-volume configuration; and an overflow tube, wherein the overflow tube is configured to be attached to the lower outflow tube section in place of the upper outflow tube section to form a single flush-volume configuration.
  • 2. The modular outflow valve assembly of claim 1, wherein the upper outflow tube section is configured to receive attachment of the overflow tube in the dual flush-volume configuration.
  • 3. The modular outflow valve assembly of claim 1, wherein the overflow tube is configured to be inserted into either the lower outflow tube section or the upper outflow tube section to form a slidably adjustable connection.
  • 4. The modular outflow valve assembly of claim 1, wherein the overflow tube has an adjustable height.
  • 5. The modular outflow valve assembly of claim 4, wherein the overflow tube includes a lower overflow tube adjustably connected to an upper overflow tube.
  • 6. The modular outflow valve assembly of claim 5, wherein the upper overflow tube is slidably coupled to the upper overflow tube.
  • 7. A modular outflow valve assembly for a toilet tank, comprising:a lower outflow tube section, wherein the lower outflow tube section includes a base configured to be coupled to the toilet tank, a generally upright portion extending upward from the base, and a high volume flush valve configured to drain a first, higher volume of water from the toilet tank; an upper outflow tube section configured to be slidably coupled to the lower outflow tube section, wherein the upper outflow valve section includes a neck portion configured to be coupled to the upright portion on the lower outflow valve section, and a low-volume flush valve configured to drain a second, lower volume of water from the toilet tank; and an overflow tube configured to be selectively attachable to either of the lower outflow tube section and the upper outflow tube section, wherein the overflow tube is attachable to the lower outflow tube section to form a single flush-volume configuration, and wherein the upper outflow tube section is attachable to the lower outflow tube section and the overflow tube is attachable to the upper outflow tube section to form a dual flush-volume configuration.
  • 8. The modular outflow valve assembly of claim 7, wherein the overflow tube is configured to be insertable into each of the lower outflow tube section and the upper outflow tube section.
  • 9. The modular outflow valve assembly of claim 7, wherein the overflow tube has an adjustable length.
  • 10. The modular outflow valve assembly of claim 9, wherein the overflow tube includes an upper overflow tube section slidably coupled to a lower overflow tube section.
  • 11. The modular outflow valve assembly of claim 7, wherein the overflow tube is attached to the lower outflow tube section in place of upper outflow tube section to form single flush-volume configuration.
  • 12. A modular outflow valve assembly for a toilet tank, comprising:a lower outflow tube section, wherein the lower outflow tube section includes a base configured to be coupled to the toilet tank, a generally upright tube section extending vertically upward from the base, and a side tube section extending horizontally away from the upright tube section, wherein the side tube section terminates in a high-volume flush valve; an upper outflow tube section, wherein the upper outflow tube section includes a low volume flush valve and an elongate neck section having opposing ends, wherein one end of the elongate neck section is configured to be inserted into the upright tube section on the lower outflow tube section to slidably couple the upper outflow tube section to the lower outflow tube section to form a dual flush-volume configuration, and wherein the other end of the elongate neck section is configured to accept the insertion of an overflow tube, wherein the overflow tube is configured to be insertable into the upright portion of the lower outflow tube section in place of the upper outflow tube section to form a single flush-volume configuration.
  • 13. The modular outflow valve assembly of claim 12, wherein the overflow tube has an adjustable length.
  • 14. The modular outflow valve assembly of claim 13, wherein the overflow tube includes an upper overflow tube section slidably coupled to a lower overflow tube section.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of PCT Application Serial No. PCT/US02/01824, filed on Jan. 18, 2002, and is a continuation of and claims priority from U.S. patent application Ser. No. 09/957,812, filed on Sep. 20, 2001 now abandoned, which is a continuation-in-part of U.S. patent application Ser. No. 09/765,690, filed on Jan. 19, 2001 is now U.S. Pat. No. 6,484,327, the disclosures of which are incorporated by reference herein.

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Continuations (2)
Number Date Country
Parent 09/957812 Sep 2001 US
Child PCT/US02/01824 US
Parent 10/304309 US
Child PCT/US02/01824 US
Continuation in Parts (2)
Number Date Country
Parent PCT/US02/01824 Jan 2002 US
Child 10/304309 US
Parent 09/765690 Jan 2001 US
Child 10/304309 US