The present invention relates to a tolerance ring.
Some tolerance rings are fitted in an elastically deformed state between the outer circumferential surface of a shaft and the inner circumferential surface of a sleeve into which the shaft is inserted so as to constitute part of a torque limiter. In such a torque limiter using a tolerance ring, when the torque transmitted between the shaft and the sleeve exceeds an allowable value, which is determined by the maximum frictional force between the tolerance ring and the shaft or the sleeve, the tolerance ring rotates while slipping on the shaft or sleeve, so that the transmitted torque is limited to be less than or equal to the allowable value.
Patent Document 1 discloses one example of such a tolerance ring. The cylindrical main body of this tolerance ring has protuberances, which protrude radially outward. Lubricant for limiting wear caused by slip rotation of the tolerance ring can be stored between the protuberances and the shaft, which is arranged radially inward of the main body.
Patent Document 1: Japanese Laid-Open Patent Publication No. 2012-197927
Wear debris produced by repeated slip rotations of the tolerance ring accumulates between the protuberances of the tolerance ring and the shaft, that is, inside the protuberances. When slip rotation of the tolerance ring occurs with some of the wear debris accumulated inside the protuberances caught between the tolerance ring and the shaft or the sleeve, the wear debris further wears the tolerance ring and the shaft or the sleeve, producing more wear debris. This promotes the wear and thus the generation of wear debris.
This problem also exists in a limiter in which, when the holding force between the shaft and the sleeve exceeds the above-mentioned allowable value, slip in the axial direction occurs between the tolerance ring and the shaft or the sleeve, so that the holding force is limited to be less than or equal to the allowable value.
It is an objective of the present invention to provide a tolerance ring capable of limiting wear in a favorable manner.
To achieve the foregoing objective, a tolerance ring is provided that includes a cylindrical main body, which has an inner circumferential surface and an outer circumferential surface, and a plurality of protuberances, which protrudes outward in a radial direction from the inner circumferential surface of the main body. The main body includes a recess that extends from an end of the main body to at least one of the protuberances and communicates with an inside of the at least one of the protuberances.
Another tolerance ring is provided that includes a cylindrical main body, which has an inner circumferential surface and an outer circumferential surface, and a plurality of protuberances, which protrudes inward in a radial direction from the outer circumferential surface of the main body. The main body includes a recess that extends from an end of the main body to at least one of the protuberances and communicates with an inside of the at least one of the protuberances.
A yet another tolerance ring is provided that includes a cylindrical main body, which has an inner circumferential surface and an outer circumferential surface, and a plurality of protuberances, which protrudes outward in a radial direction from the inner circumferential surface of the main body or protrudes inward in the radial direction from the outer circumferential surface of the main body. The main body includes a notch that extends from an end of the main body to at least one of the protuberances.
A tolerance ring 10 according to a first embodiment will now be described.
As shown in
In the following description, “axial direction” refers to the axial direction of the main body 11, “radial direction” refers to a direction orthogonal to the axial direction, and “circumferential direction” refers to a rotational direction around the axial direction.
As shown in
Also, the spaces between the protuberances 14 are shorter in the vicinity of the end gap 12 than in the other sections. That is, the sixth to ninth protuberances 14 counted from one of the ends 13, which form the end gap 12, are arranged in the circumferential direction with spaces in between. In contrast, the first to fifth protuberances 14 counted from each of the ends 13, which form the end gap 12, are provided continuously in the circumferential direction without spaces in between. That is, the protuberances 14 provided in the vicinity of the end gap 12 are first protuberances, which are arranged continuously in the circumferential direction without spaces in between. The protuberances 14 provided in the region farther apart from the end gap 12 in the circumferential direction than the first protuberances are second protuberances, which are arranged in the circumferential direction with spaces in between. This structure increases the stiffness of the main body 11 in the vicinity of the end gap 12.
The protuberances 14 will now be described.
As shown in
In addition, each protuberance 14 has a ridge portion 16 constituted by the highest site, or the outermost site in the radial direction of the main body 11, and the sites in the vicinity of the outermost site. Among the protuberances 14, each of the two protuberances 14 closest to the end gap 12 (hereinafter, particularly referred to as “end-gap protuberances” when necessary), has a ridge portion 16 that is formed by one of the ends 13, which form the end gap 12. The end-gap protuberances are smaller in size than the other protuberances 14 and approximately equal to the size and shape of one of the two divided pieces obtained by dividing one of the other protuberances 14 along the ridge portion 16.
Each protuberance 14 also has rising portions 17 between the starting sites 15 and ridge portion 16. The rising portions 17 extend from the starting sites 15 toward the ridge portion 16 so as to gently slope outward in the radial direction. A depression S is defined radially inside of each protuberance 14 by the inner walls of the starting sites 15, the ridge portion 16, and the rising portions 17.
As shown in
As shown in the enlarged views of
As shown in
As shown in the enlarged views of
The steps of the manganese phosphate coating treatment will now be described. First, a degreasing step is performed to remove oil on the inner circumferential surface and the outer circumferential surface of the main body 11 before the coating treatment. Then, a surface conditioning step is performed in which fine irregularities are formed on the inner circumferential surface and the outer circumferential surface of the main body 11, which has undergone the degreasing step. Thereafter, a film forming step is performed to form a manganese phosphate coating layer having a predetermined thickness on the inner circumferential surface and the outer circumferential surface of the main body 11, which has undergone the surface conditioning step. Subsequently, a baking step, or thermal treatment, is performed to dry the main body 11, which has undergone the film forming step, so that the manganese phosphate coating layer is fixed. The baking step is optional. Next, an antirust coating step is performed, in which antirust oil is applied to the inner circumferential surface and the outer circumferential surface of the main body 11, which has undergone the film forming step or the baking treatment step. A manganese phosphate coating FL made of crystals of porous manganese phosphate is formed on the inner circumferential surface and the outer circumferential surface of the main body 11, which has undergone the above steps.
The operation of the tolerance ring 10 of the present embodiment will now be described.
As shown in
As shown in
When repetitive slip rotations of the tolerance ring 10 occur between the tolerance ring 10 and the shaft 30, the slip rotations of the tolerance ring 10 produce wear debris D, which tends to accumulate between the tolerance ring 10 and the outer circumferential surface of the shaft 30, especially inside the specific protuberances (the depressions S).
However, in the process of the lubricant Lb flowing into or out of the specific protuberances through the recesses 18a, the wear debris D is discharged from the inside of the specific protuberances, for example, to the outside of the specific protuberances.
As the lubricant flowing into the specific protuberances is discharged in this manner, the wear debris D, which is generated by repeated slip rotations of the tolerance ring 10, is discharged from the inside of the specific protuberances. Thus, the wear debris D does not easily accumulate in the specific protuberances. As a result, during slip rotation of the tolerance ring 10, the wear debris D between the shaft 30 and the tolerance ring 10 and between the sleeve 40 and the tolerance ring 10 is reduced.
The present embodiment achieves the following advantages.
(1) By introducing and discharging the lubricant Lb into and out of the specific protuberances through the recesses 18a provided in the specific protuberances, the wear debris D produced by repeated slip rotations of the tolerance ring 10 is easily discharged from the inside of the specific protuberances, so that the wear debris D will not easily accumulate therein. As a result, further generation of wear debris D will be limited, so that wear of the tolerance ring is suppressed in a favorable manner.
(2) The manganese phosphate coating FL is provided on the inner circumferential surface and the outer circumferential surface of the main body 11. This further suppresses the wear of the tolerance ring 10 and thus prevents the allowable torque value from being reduced during the use of the tolerance ring 10.
A tolerance ring according to a second embodiment will now be described. The same reference numerals are given to those components that are the same as the corresponding components of the already described embodiment, and redundant explanations are omitted.
As shown in
As shown in
The operation of the tolerance ring 10 of the present embodiment will now be described.
When the tolerance ring 10 constitutes part of a torque limiter, wear debris D is generated by repeated slip rotations of the tolerance ring 10. In the process of lubricant flowing into or out of the specific protuberances through the grooves 21, the wear debris D is discharged from the inside of the specific protuberances, for example, to the outside of the specific protuberances.
As the lubricant flowing into the specific protuberances is discharged in this manner, the wear debris D, which is generated by repeated slip rotations of the tolerance ring 10, is discharged from the inside of the specific protuberances. Thus, the wear debris D does not easily accumulate in the specific protuberances.
As described above, the present embodiment achieves the advantages equivalent to the advantages (1) and (2) of the first embodiment.
A tolerance ring according to a third embodiment will now be described. The same reference numerals are given to those components that are the same as the corresponding components of the already described embodiments, and redundant explanations are omitted.
As shown in
The operation of the tolerance ring 10 of the present embodiment will now be described.
When the tolerance ring 10 constitutes part of a torque limiter, wear debris D is generated by repeated slip rotations of the tolerance ring 10. In the process of lubricant flowing into or out of the specific protuberances through the notches 22 (the communication ports 22a), the wear debris D is discharged from the inside of the specific protuberances, for example, to the outside of the specific protuberances.
As the lubricant flowing into the specific protuberances is discharged in this manner, the wear debris D, which is generated by repeated slip rotations of the tolerance ring 10, is discharged from the inside of the specific protuberances. Thus, the wear debris D does not easily accumulate in the specific protuberances.
As described above, the present embodiment achieves the advantages equivalent to the advantages (1) and (2) of the first embodiment.
Each of the above illustrated embodiments may be modified as follows.
In the case where slip rotation of the tolerance ring 10 occurs between the sleeve 40 and the tolerance ring 10, a manganese phosphate coating FL may be provided at least on the outer circumferential surface of the main body 11. In contrast, in the case where slip rotation of the tolerance ring 10 occurs between the shaft 30 and the tolerance ring 10, a manganese phosphate coating FL may be provided at least on the inner circumferential surface of the main body 11.
In each of the above-described embodiments, the end-gap protuberances may be provided with extensions (recesses), grooves, or notches connected to the inside of the end-gap protuberances as with the specific protuberance.
In each of the above-described embodiments, the extensions 18 (the recesses 18a), the grooves 21, and the notches 22 provided for the specific protuberances are provided on both sides in the axial direction of the specific protuberances. However, the extensions 18 (the recesses 18a), the grooves 21, and the notches 22 may be omitted from one of the sides in the axial direction of the specific protuberances. Also, the specific protuberances may include protuberances from which the extension 18 (the recess 18a), the groove 21, or the notch 22 on one side is omitted and protuberances without such omission.
In each of the above-described embodiment, the protuberances 14 excluding the end-gap protuberances may include ones with the extensions 18, (the recesses 18a), the grooves 21, or the notches 22 and ones without these.
In each of the above-described embodiments, although the main body 11 has a single row of the protuberances 14, which are arranged along the circumference of the main body 11, the main body 11 may have two or three rows of the protuberances 14. This configuration may be applied to each of the modifications.
In each of the above-described embodiments and modifications, the protuberances 14 may protrude radially inward from the outer circumferential surface of the main body 11 as shown in
In the first embodiment, each extension 18 may be provided with a cutout port 23 at either end in the axial direction as shown in
As shown in
The arrangement of the modification (
In the first embodiment, the protuberances 14 that are adjacent to each other in the circumferential direction of the main body 11 may be arranged in a staggered manner in the axial direction as shown in
In the above-described embodiments, the present invention is applied to torque limiters in which the tolerance ring 10 slips on and rotates relative to the shaft 30 or the sleeve 40 when the allowable value is exceeded. However, the present invention may be applied to a limiter in which the tolerance ring 10 slips in the axial direction on the shaft 30 or the sleeve 40 when the holding force in the axial direction between the shaft 30 and the sleeve 40 exceeds the allowable value.
Number | Date | Country | Kind |
---|---|---|---|
JP2015-157754 | Aug 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2016/071846 | 7/26/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/026273 | 2/16/2017 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2897026 | Haller et al. | Jul 1959 | A |
3838928 | Blaurock | Oct 1974 | A |
3976340 | Pitner | Aug 1976 | A |
4790683 | Cramer et al. | Dec 1988 | A |
8337090 | Herborth | Dec 2012 | B2 |
8777760 | Varnoux | Jul 2014 | B2 |
9019663 | Araki | Apr 2015 | B2 |
9109632 | Asakura | Aug 2015 | B2 |
9255609 | Araki | Feb 2016 | B2 |
20060083448 | Alam | Apr 2006 | A1 |
20130028732 | Golovatai-Schmidt | Jan 2013 | A1 |
20130324345 | Asakura et al. | Dec 2013 | A1 |
20150308511 | Asakura et al. | Oct 2015 | A1 |
Number | Date | Country |
---|---|---|
1568554 | Aug 2005 | EP |
2 532 907 | Dec 2012 | EP |
06-065625 | Sep 1994 | JP |
2002-181068 | Jun 2002 | JP |
2012-197927 | Oct 2012 | JP |
2015-137732 | Jul 2015 | JP |
WO 2012119312 | Sep 2012 | WO |
WO 2013172313 | Nov 2013 | WO |
Entry |
---|
International Search Report dated Sep. 27, 2016 from International Application No. PCT/JP2016/071846. |
International Preliminary Report on Patentability dated Feb. 13, 2018 from International Application No. PCT/JP2016/071846. |
Japanese Office Action dated Jun. 4, 2019 from Japanese Application No. 2015-157754. |
Number | Date | Country | |
---|---|---|---|
20180372163 A1 | Dec 2018 | US |