The present invention relates to an image forming apparatus and, more particularly, to an improvement in the developer replenishment mechanism of the image forming apparatus.
An image forming apparatus for forming an electrostatic latent image on an image carrier, developing the image with toner in a developing unit, and transferring the toner image onto a sheet, comprises a container (toner cartridge or toner bottle) for replenishing the developing unit with toner. This toner cartridge has a spiral on its inner surface. When the toner cartridge itself rotates, the contained toner is squeezed out from an outlet port along the spiral and supplied to the developing unit.
The outlet port of the toner cartridge is open in mounting a new toner cartridge on the apparatus main body or dismounting an empty toner cartridge from the apparatus main body. For this reason, toner escapes from the outlet port and scatters in the apparatus to contaminate the apparatus.
It is an object of the present invention to provide a developer cartridge which prevents a developer from escaping from a outlet port and scattering in an apparatus in mounting/dismounting on/from the apparatus main body.
It is another object of the present invention to provide an image forming apparatus having the developer cartridge which prevents a developer from escaping from the outlet port and scattering in the apparatus in mounting/dismounting on/from the apparatus main body.
According to the present invention, there is provided a developer cartridge which is rotatably mounted in a developing unit of an image forming apparatus, and supplies a developer to the developing unit while rotating, comprising a cylindrical cartridge main body having a developer outlet hole in an outer surface near one end, and a ring-like cartridge-side shutter which is fitted on the outer surface near one end of the cylindrical cartridge main body to be movable along a rotating shaft of the cylindrical cartridge main body between a position where the developer outlet hole is opened and a position where the developer outlet hole is closed, wherein the developing unit has a guide for inserting the developer cartridge and a driving unit for rotating the developer cartridge, the guide has a main body-side shutter with a hole, and when the developer cartridge is mounted, the cartridge-side shutter of the cylindrical cartridge main body moves from the position where the developer outlet hole is closed to the position where the developer outlet hole is opened, the developer outlet hole aligns itself with the hole of the main body-side shutter, and every time the cylindrical cartridge main body and the main body-side shutter integrally rotate to align the developer outlet hole and the hole of the main body-side shutter with a developer replenishment port formed below the main body-side shutter, the developer in the developer cartridge is supplied from the developer replenishment port to the developing unit via the developer outlet hole and the hole of the main body-side shutter.
According to the present invention, there is provided an image forming apparatus comprising a developing unit for developing an electrostatic latent image on an image carrier with a developer, and a transfer unit for transferring the developed developer image onto a transfer medium, wherein the developing unit has a developer cartridge rotatably mounted to supply the developer to the developing unit while rotating, a guide for inserting the developer cartridge, and a driving unit for rotating the developer cartridge; the developer cartridge has a cylindrical cartridge main body having a developer outlet hole in an outer surface near one end, and a ring-like cartridge-side shutter which is fitted on the outer surface near one end of the cylindrical cartridge main body to be movable along a rotating shaft of the cylindrical cartridge main body between a position where the developer outlet hole is opened and a position where the developer outlet hole is closed; the guide has a main body-side shutter with a hole; and when the developer cartridge is mounted, the cartridge-side shutter of the cylindrical cartridge main body moves from the position where the developer outlet hole is closed to the position where the developer outlet hole is opened, the developer outlet hole aligns itself with the hole of the main body-side shutter, and every time the cylindrical cartridge main body and the main body-side shutter integrally rotate to align the developer outlet hole and the hole of the main body-side shutter with a developer replenishment port formed below the main body-side shutter, the developer in the developer cartridge is supplied from the developer replenishment port to the developing unit via the developer outlet hole and the hole of the main body-side shutter.
Additional objects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and advantages of the invention may be realized and obtained by means of the instrumetalities and combinations particularly pointed out hereinafter.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate presently preferred embodiments of the invention, and together with the general description given above and the detailed description of the preferred embodiments given below, serve to explain the principles of the invention.
Preferred embodiments of the present invention will be described below with reference to the several views of the accompanying drawing.
The copying machine 1 comprises at its upper portion an image reading section 5 for reading a document, an automatic document feeder 6 for feeding a document to the image reading section 5, an image storage section 7 for storing image data read by the image reading section 5, and a laser optical device for reading out the stored image data and writing the image on an image forming section 8.
The image forming section 8 is made up of a photosensitive drum 10, developing unit 11, cleaner 12, charger 13, discharge lamp 14, and transfer/separation charger 15. The developing unit 11 is equipped with a toner cartridge 16 for replenishing the developing unit 11 with toner, and a driving unit 17 for driving the toner cartridge 16, as shown in FIG. 3A.
As shown in
In
A mounting lever 25b is attached to the inlet guide 18. Upon mounting the toner cartridge 16, the mounting lever 25b presses the end of the toner cartridge 16 so as to prevent the toner cartridge 16 from popping out. A spring 26 for pressing the toner cartridge 16 into the copying machine main body is attached between the mounting lever 25b and the toner cartridge 16.
As shown in
In this driving unit 17, the motor 27 rotates the pulley 29 via the belt 28 to rotate the driving gear 30 meshed with the pulley 29. The driving gear 30 meshes with the driving gears 31 and 33. The convey auger 32 is attached to the driving gear 31 and rotated by it.
The driving gear 33 meshes with the driving gear 34, to which the driving plate 36 is attached.
The driving plate 36 has a driving hole for driving the toner cartridge 16. The driving gear 34 has an elliptical hole. The shaft of the driving plate 36 extends through the elliptical hole to allow the driving gear 34 to slide axially with respect to the driving plate 36. The driving hole of the driving plate 36 is formed at a predetermined position with respect to the elliptical hole of the driving gear 34.
The holder guide 37 also has an elliptical hole. The shaft of the driving plate 36 extends through this elliptical hole to connect the holder guide 37 to the driving gear 34. The holder guide 37 rotates integrally with the driving plate 36 by rotation of the driving gear 34.
The holder guide 37 has a toner replenishment hole 40, which is formed at a predetermined position with respect to the elliptical hole. A projection 41 stands at a predetermined position with respect to the elliptical hole of the driving shaft 34.
As shown in
The recess 25a is formed at, e.g., an upper portion of the guide hole of the inlet guide 18, and the projection 24 of the toner cartridge 16 corresponds in position with the recess 25a. The cap 20 of the toner cartridge 16 has the outlet hole 21 and a projection 22 at predetermined positions.
The toner cartridge 16 is positioned by the inlet guide 18 to mesh with the driving unit. That is, by positioning the toner cartridge 16 in this manner, the toner replenishment port 40 of the holder guide 37 of the driving unit 17 aligns itself with the outlet port 21 of the cap 20 to enable toner replenishment. At the same time, the projection 22 of the cap 20 fits in the driving hole of the driving plate 36 to enable rotating the toner cartridge 16 by the driving unit 17.
When toner in the toner cartridge 16 mounted in the copying machine goes empty, an empty sensor arranged in the developing unit 11 displays an empty display on the control panel of the copying machine 1. Then, the user opens the front cover of the copying machine 1 to pull out the toner cartridge 16 axially (to the right on the page).
The toner cartridge 16 is pulled in a direction indicated by an arrow (to the right) from the state shown in
Further, the toner cartridge 16 is pulled to the right.
After the toner cartridge 16 is dismounted, a new toner cartridge is mounted in the copying machine. The mounting procedures are reverse to the dismounting procedures described with reference to
More specifically, the toner cartridge 16 is set at a predetermined position in the machine main body (state shown in FIG. 5C), and pressed axially (to the left on the page). Then, the projection 22 of the cap 20 fits in the driving hole of the driving plate 36 (state shown in FIG. 5B). In this state, however, the driving gears 33 and 34 do not yet mesh with each other.
The toner cartridge 16 is further axially pressed, and the driving plate 36 and driving gear 34 move to the left against the repulsion force of the spring 35. The driving gear 34 meshes with the driving gear 33 to allow rotation of the toner cartridge 16 by the driving unit 17.
In this case, as described above, the toner replenishment port 40 (not shown in
The constricted portion at one end of the toner cartridge 100 is equipped with a cartridge-side shutter 102. As shown in
A toner scattering prevention seal 103 is attached to the toner outlet port 101 of the constricted portion at one end of the toner cartridge 100.
The cartridge-side shutter can have a through hole. That is, before the toner cartridge 100 is mounted in the machine main body, the cartridge-side shutter covers the toner outlet port 101. In mounting, the cartridge-side shutter moves axially to align the through hole with the toner outlet port 101.
Before the toner cartridge 100 is mounted in the machine main body, the cartridge-side shutter 102 covers the toner outlet port 101, as shown in FIG. 7. In mounting, the cartridge-side shutter 102 is pressed by the main body-side shutter 201 to slide and retract axially, thereby exposing the toner outlet port 101, as shown in FIG. 6.
The main body-side shutter 201 is rotated by the driving mechanism 200 to transfer the rotational force to the toner cartridge 100. The toner replenishment port (not shown) of the machine main body is formed below the main body-side shutter 201. Every time the main body-side shutter opening 202 and toner outlet port 101 rotate and face down, toner in the toner cartridge 100 is discharged from the toner outlet port 101 and main body-side shutter opening 202. The toner is supplied to the machine main body through the toner replenishment port of the machine main body. In other words, the toner is intermittently supplied by rotation of the toner cartridge 100.
The toner cartridge driving mechanism 200 having the coupling structure formed integrally with the main body-side shutter 201 can decrease the number of components for rotating the toner cartridge 100, compared to a structure using a dedicated driving mechanism. This can reduce the product cost.
In dismounting the toner cartridge 100 from the machine main body, the cartridge-side shutter 102 is caught by the main body-side shutter 201 to slide forward and covers the toner outlet port 101. For this reason, toner does not scatter in dismounting the toner cartridge 100 from the machine main body.
To effectively replenish the developing unit with toner in the toner cartridge 100, a diameter a of the toner outlet port 101 of the toner cartridge 100, a diameter b of the main body-side shutter opening 202, and a diameter c of the toner replenishment port of the machine main body preferably satisfy a relation of a≦b≦c. When the hole is also formed in the cartridge-side shutter 102, as described above, a diameter d of this hole and the above holes preferably satisfy a relation of a≦d≦b≦c.
If the main body-side shutter 201 is made of an elastic material such as rubber, it can function as a vibration insulator, and airtightness between the main body-side shutter 201 and the toner cartridge 100 can be enhanced. A conventional main body-side shutter is made of a flexible material such as plastic, and this material cannot satisfactorily enhance airtightness. By changing such material to rubber (natural rubber or silicone rubber), thermal deformation can be greatly suppressed.
In this case, claws 303 are attached near the other end of the toner cartridge 300. In counterclockwise rotation, the claws 303 are caught by the machine main body to stop rotation of the toner cartridge 300. However, the rotational force still acts to push the toner cartridge 300 in a direction indicated by an arrow by the operation of the spiral 302.
The toner cartridge 300 shown in
In a toner cartridge 400 shown in
A position where the stopper rib 404 is formed is a position where the cartridge-side shutter 402 completely covers the toner outlet port 403 when the cartridge-side shutter 402 slides toward the constricted portion 401 to a maximum degree.
The stopper rib 404 may be formed into a ring shape on the entire constricted portion 401 of the toner cartridge 400, but may be one or a plurality of projections.
As has been described in detail above, the toner cartridge of the present invention has two, cartridge-side shutter and main body-side shutter. Before mounting the toner cartridge in the developing unit, the toner outlet port of the toner cartridge is kept closed by the cartridge-side shutter. The toner replenishment port of the developing unit is kept closed by the main body-side shutter. Only in mounting/dismounting the toner cartridge on/from the developing unit, the toner outlet port of the toner cartridge and the toner replenishment port of the developing unit are opened/closed. Accordingly, toner can be effectively prevented from scattering in the developing unit in mounting/dismounting the toner cartridge on/from the developing unit.
Since the toner cartridge driving mechanism and main body-side shutter are integrated, the number of components can be decreased to reduce the cost.
Further, if particularly the main body-side shutter is made of an elastic material, it can function as a vibration isolator. At the same time, airtightness between the main body-side shutter and toner cartridge can be enhanced. Thermal deformation can also be greatly suppressed.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.
The present application is a continuation reissue based upon U.S. application Ser. No. 10/745,476, filed Dec. 24, 2003 now U.S. Pat. No. RE 40,021 , which is a reissue of U.S. Pat. No. 6,334,037; the entire contents of all of which are incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
3581949 | Conrad et al. | Jun 1971 | A |
3669072 | Reynolds et al. | Jun 1972 | A |
3721360 | Collie | Mar 1973 | A |
4060105 | Feldeisen et al. | Nov 1977 | A |
4436414 | Kamiyama et al. | Mar 1984 | A |
4740808 | Kasamura et al. | Apr 1988 | A |
4878603 | Ikesue et al. | Nov 1989 | A |
4961088 | Gilliland et al. | Oct 1990 | A |
4963939 | Kurando et al. | Oct 1990 | A |
4978995 | Takahashi | Dec 1990 | A |
5088144 | Schneider | Feb 1992 | A |
5208637 | Landa | May 1993 | A |
5296900 | Saijo et al. | Mar 1994 | A |
5319426 | Baruch et al. | Jun 1994 | A |
5331381 | Ota et al. | Jul 1994 | A |
D356813 | Ichikawa et al. | Mar 1995 | S |
5441177 | Yanagisawa | Aug 1995 | A |
5455662 | Ichikawa et al. | Oct 1995 | A |
5475469 | Okada et al. | Dec 1995 | A |
5500719 | Ichikawa et al. | Mar 1996 | A |
5528349 | Satake | Jun 1996 | A |
5534988 | Gerbasi | Jul 1996 | A |
5541715 | Katoh et al. | Jul 1996 | A |
5557381 | Sakamoto et al. | Sep 1996 | A |
5585899 | Palumbo et al. | Dec 1996 | A |
5589915 | Hashimoto | Dec 1996 | A |
5627631 | Ichikawa et al. | May 1997 | A |
5737668 | Johroku | Apr 1998 | A |
5761566 | Suzuki et al. | Jun 1998 | A |
5774772 | Kai et al. | Jun 1998 | A |
5774773 | Otsuka et al. | Jun 1998 | A |
5794108 | Yoshizawa et al. | Aug 1998 | A |
5812915 | Farkash | Sep 1998 | A |
D403348 | Matsuoka et al. | Dec 1998 | S |
5857129 | Harris | Jan 1999 | A |
D406162 | Tatsumi | Feb 1999 | S |
5867757 | Okazaki et al. | Feb 1999 | A |
5890040 | Matsuoka et al. | Mar 1999 | A |
5907756 | Shirota et al. | May 1999 | A |
5908124 | Klauke et al. | Jun 1999 | A |
5909610 | Yoshiki et al. | Jun 1999 | A |
5918090 | Ichikawa et al. | Jun 1999 | A |
5918095 | Huang | Jun 1999 | A |
5966574 | Ui et al. | Oct 1999 | A |
5970273 | Zenk et al. | Oct 1999 | A |
5970290 | Yoshiki et al. | Oct 1999 | A |
5970291 | Miller | Oct 1999 | A |
5970293 | Huang | Oct 1999 | A |
5983059 | Oka et al. | Nov 1999 | A |
5991584 | Meyer et al. | Nov 1999 | A |
5999759 | Palumbo et al. | Dec 1999 | A |
6019461 | Yoshimura et al. | Feb 2000 | A |
6032010 | Kim et al. | Feb 2000 | A |
6032013 | Niizawa | Feb 2000 | A |
6038422 | Loewel | Mar 2000 | A |
6064846 | Wang et al. | May 2000 | A |
6067423 | Smith et al. | May 2000 | A |
6067432 | Huang | May 2000 | A |
6075963 | Ichikawa et al. | Jun 2000 | A |
6091920 | Kita et al. | Jul 2000 | A |
D430197 | Wang et al. | Aug 2000 | S |
6097903 | Yahata et al. | Aug 2000 | A |
6104902 | Meyer et al. | Aug 2000 | A |
6118951 | Kato et al. | Sep 2000 | A |
D431595 | Wang et al. | Oct 2000 | S |
6128453 | Ban et al. | Oct 2000 | A |
6134411 | Meyer et al. | Oct 2000 | A |
6137972 | Playfair et al. | Oct 2000 | A |
6151459 | Hashimoto et al. | Nov 2000 | A |
D436121 | Wang et al. | Jan 2001 | S |
D437346 | Wang et al. | Feb 2001 | S |
D437347 | Wang et al. | Feb 2001 | S |
6188859 | Wang et al. | Feb 2001 | B1 |
6229976 | Kimura | May 2001 | B1 |
6229977 | Wang et al. | May 2001 | B1 |
6233421 | Wang et al. | May 2001 | B1 |
6240262 | Taniyama et al. | May 2001 | B1 |
6256469 | Taniyama et al. | Jul 2001 | B1 |
6256470 | Taniyama et al. | Jul 2001 | B1 |
6259877 | Taniyama et al. | Jul 2001 | B1 |
D447167 | Taniyama | Aug 2001 | S |
6289182 | Umezawa et al. | Sep 2001 | B1 |
6308017 | Taniyama et al. | Oct 2001 | B1 |
6308036 | Taniyama et al. | Oct 2001 | B1 |
6334037 | Ise | Dec 2001 | B1 |
6343883 | Tada et al. | Feb 2002 | B1 |
6347195 | Saiki et al. | Feb 2002 | B1 |
D458301 | Wang et al. | Jun 2002 | S |
D458302 | Wang et al. | Jun 2002 | S |
D458960 | Wang et al. | Jun 2002 | S |
D458961 | Wang et al. | Jun 2002 | S |
D458962 | Wang et al. | Jun 2002 | S |
6405011 | Wang et al. | Jun 2002 | B1 |
6477335 | Surya et al. | Nov 2002 | B1 |
6505006 | Solanki et al. | Jan 2003 | B1 |
D473588 | Jui-Chi et al. | Apr 2003 | S |
6542709 | Wang et al. | Apr 2003 | B1 |
6785497 | Hasebe | Aug 2004 | B1 |
RE40021 | Ise et al. | Jan 2008 | E |
Number | Date | Country |
---|---|---|
01200796 X | Dec 2001 | CN |
298 13 603 | Dec 1998 | DE |
299 06 174 | Aug 1999 | DE |
299 14 516 | Jan 2000 | DE |
201 01 041 | Jun 2001 | DE |
201 10 369 | Oct 2001 | DE |
202 06 622 | Oct 2002 | DE |
56-66959 | Jun 1981 | JP |
60-101571 | Jun 1985 | JP |
60-153066 | Aug 1985 | JP |
61-99176 | May 1986 | JP |
61-215575 | Sep 1986 | JP |
62-89672 | May 1987 | JP |
62-173482 | Jul 1987 | JP |
63-75769 | Apr 1988 | JP |
63-82493 | Apr 1988 | JP |
63-94267 | Apr 1988 | JP |
63-122939 | May 1988 | JP |
63-224986 | Sep 1988 | JP |
1-255875 | Oct 1989 | JP |
2-16366 | May 1990 | JP |
3-2369 | Jan 1991 | JP |
3-153271 | Jul 1991 | JP |
4-477 | Jan 1992 | JP |
4-1682 | Jan 1992 | JP |
4-60669 | Feb 1992 | JP |
4-62564 | Feb 1992 | JP |
5-40112 | May 1993 | JP |
5-224479 | Sep 1993 | JP |
5-81855 | Nov 1993 | JP |
5-333749 | Dec 1993 | JP |
6-35320 | Feb 1994 | JP |
6-149047 | May 1994 | JP |
6-149048 | May 1994 | JP |
6-149051 | May 1994 | JP |
6-149061 | May 1994 | JP |
6-222665 | Aug 1994 | JP |
6-266227 | Sep 1994 | JP |
6-316060 | Nov 1994 | JP |
7-20703 | Jan 1995 | JP |
7-181788 | Jul 1995 | JP |
7-191539 | Jul 1995 | JP |
7-199574 | Aug 1995 | JP |
7-199618 | Aug 1995 | JP |
8-137364 | May 1996 | JP |
9-90727 | Apr 1997 | JP |
9-185311 | Jul 1997 | JP |
9-211947 | Aug 1997 | JP |
9-211977 | Aug 1997 | JP |
9-244369 | Sep 1997 | JP |
10-20642 | Jan 1998 | JP |
10-48936 | Feb 1998 | JP |
10-171230 | Jun 1998 | JP |
10-171231 | Jun 1998 | JP |
10-213957 | Aug 1998 | JP |
10-260574 | Sep 1998 | JP |
10-319705 | Dec 1998 | JP |
11-65252 | Mar 1999 | JP |
11-65390 | Mar 1999 | JP |
11-184232 | Jul 1999 | JP |
11-327272 | Nov 1999 | JP |
11-338210 | Dec 1999 | JP |
2000-19828 | Jan 2000 | JP |
2000-47466 | Feb 2000 | JP |
2000-098725 | Apr 2000 | JP |
2000-221866 | Aug 2000 | JP |
2000-321860 | Nov 2000 | JP |
2000-347503 | Dec 2000 | JP |
2001-117458 | Apr 2001 | JP |
2001-175080 | Jun 2001 | JP |
450900 | Jun 1998 | TW |
467298 | Jan 2000 | TW |
472898 | Mar 2000 | TW |
431308 | May 2000 | TW |
Number | Date | Country | |
---|---|---|---|
Parent | 10745476 | Dec 2003 | US |
Child | 09506327 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 09506327 | Feb 2000 | US |
Child | 11949841 | US |