This application is based upon, and claims the benefit of priority from, corresponding Japanese Patent Application No. 2017-066851 filed in the Japan Patent Office on Mar. 30, 2017, the entire contents of which are incorporated herein by reference.
Unless otherwise indicated herein, the description in this section is not prior art to the claims in this application and is not admitted to be prior art by inclusion in this section.
A typical electrophotographic-method image forming apparatus performs a development process by supplying toner to an electrostatic latent image formed on a surface of an image carrier (for example, a photoreceptor drum) from a developing device. Toner used for such a development process is replenished to a developing device from a toner container. The above-described toner container includes, for example, a container body that houses toner to rotate.
The above-described toner container is mounted to a mounting portion located in the image forming apparatus and is removed from the mounting portion when the toner inside the container body becomes empty to be replaced with a new toner container. In employing such a configuration, removing the toner container from the mounting portion before the toner inside the container body becomes empty is not economical since the toner inside the container body cannot be used up. Therefore, removal of a toner container from a mounting portion is sometimes restricted by a lock mechanism until toner inside a container body becomes empty.
A toner container according to one aspect of the disclosure is for mounting to a mounting portion of an image forming apparatus along a mounting direction. The toner container includes a container body and an engaging protrusion. The container body houses a toner and rotates. The engaging protrusion projects from an outer peripheral surface of the container body. The engaging protrusion has a spiral pattern and rotates integrally with the container body. The mounting portion includes a lock portion is engageable with the engaging protrusion. Rotation of the container body and the engaging protrusion in one rotation direction in a state where removal of the toner container from the mounting portion is permitted causes the toner container to move to a back side (downstream) in the mounting direction while shifting an engaging part of the engaging protrusion relative to the lock portion to restrict the removal of the toner container from the mounting portion.
These as well as other aspects, advantages, and alternatives will become apparent to those of ordinary skill in the art by reading the following detailed description with reference where appropriate to the accompanying drawings. Further, it should be understood that the description provided in this summary section and elsewhere in this document is intended to illustrate the claimed subject matter by way of example and not by way of limitation.
Example apparatuses are described herein. Other example embodiments or features may further be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein. In the following detailed description, reference is made to the accompanying drawings, which form a part thereof.
The example embodiments described herein are not meant to be limiting. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the drawings, can be arranged, substituted, combined, separated, and designed in a wide variety of different configurations, all of which are explicitly contemplated herein.
The following describes an image forming apparatus 1 according to one embodiment of the disclosure with reference to the accompanying drawings. The image forming apparatus 1 is a multi-functional peripheral that includes, for example, a print function, a copy function, a fax function and similar function. Arrows Fr, Rr, L, R, U, and Lo attached as appropriate in the respective drawings indicate a front side, a rear side, a left side, a right side, an upper side, and a lower side of the image forming apparatus 1, respectively.
First, a description will be given of an overall configuration of the image forming apparatus 1.
As illustrated in
In an upper portion of the apparatus main body 2, a sheet discharge tray 4 is located. At an approximately central portion of the apparatus main body 2, an intermediate transfer belt 5 and four image forming units 6 are housed. The respective image forming units 6 correspond to, for example, toners of black, cyan, magenta, and yellow. The image forming units 6 each include a photoreceptor drum 7 (an exemplary image carrier) and a developing device 8. In a lower portion of the apparatus main body 2, an exposure apparatus 10 is housed. At a lower end portion of the apparatus main body 2, a sheet feed cassette 11 that houses a paper sheet S (an exemplary recording medium) is housed.
In a right side portion of the apparatus main body 2, a conveyance path P of the paper sheet S is located. At an upstream end portion of the conveyance path P, a paper sheet feeder 12 is located. In a midstream portion of the conveyance path P, a secondary transfer unit 13 is located. In a downstream portion of the conveyance path P, a fixing unit 14 is located.
In the upper portion of the apparatus main body 2, four toner containers 15 (an exemplary toner container) are housed below the sheet discharge tray 4. The respective toner containers 15 correspond to, for example, the toners of black, cyan, magenta, and yellow. In the upper portion of the apparatus main body 2, four mounting portions 16 are located. At the respective mounting portions 16, the respective toner containers 15 are removably mounted. In an approximately central portion in a vertical direction of the apparatus main body 2, four hoppers 17 are located. The respective hoppers 17 connect the respective toner containers 15 to the developing devices 8 of the respective image forming units 6.
Next, a description will be given of an exemplary operation of the image forming apparatus 1.
First, the lights (see dotted line arrows in
The paper sheet S taken out of the sheet feed cassette 11 by the paper sheet feeder 12 is conveyed to the downstream side in the conveyance path P to enter the secondary transfer unit 13. At the secondary transfer unit 13, the full-color toner image formed on the intermediate transfer belt 5 is secondarily transferred to the paper sheet S. The paper sheet S where the toner image is secondarily transferred is further conveyed to the downstream side in the conveyance path P to enter the fixing unit 14. The fixing unit 14 fixes the toner image to the paper sheet S. The paper sheet S where the toner image is fixed is discharged on the sheet discharge tray 4.
Next, a description will be further given of the four toner containers 15. The configurations of the respective toner containers 15 are similar; thus, in the following, one toner container 15 will be described and the remaining three toner containers 15 will not be elaborated here. Arrows O attached in the respective drawings on and after
With reference to
With reference to
With reference to
Inside the container body 21, a housing space S1 is located. The housing space S1 houses a toner. An arrow A attached in
The container body 21 includes: a handle portion 31; a large-diameter cylindrical portion 32 located in the rear side (the back side (downstream) in the mounting direction) of the handle portion 31; and a small-diameter cylindrical portion 33 located in the rear side (the back side in the mounting direction) of the large-diameter cylindrical portion 32. The large-diameter cylindrical portion 32 is also referred to as “cylindrical portion.”
The handle portion 31 of the container body 21 is a portion that is clasped by an operator such as a user or a serviceman when the toner container 15 is attached to and removed from the mounting portion 16. The handle portion 31 is located at the front end portion (the end portion on the front side in the mounting direction) of the container body 21. The handle portion 31 is formed in a closed-bottomed cylindrical shape with a front face closed.
On an inner peripheral surface of the large-diameter cylindrical portion 32 and the small-diameter cylindrical portion 33 of the container body 21, a conveyance protrusion 34 formed in a spiral pattern is continuously located to convey the toner in the container body 21. Respective winding portions 34a (portions of one turn) of the conveyance protrusion 34 are formed to incline to the front side (the upstream side in the conveyance direction) toward the first rotation direction R1. The respective winding portions 34a of the conveyance protrusion 34 are located at intervals with one another.
Outer diameters of the large-diameter cylindrical portion 32 and the small-diameter cylindrical portion 33 of the container body 21 are larger than an outer diameter of the handle portion 31 of the container body 21. Between the large-diameter cylindrical portion 32 and the small-diameter cylindrical portion 33, a stepped portion 35 is located. Consequently, the outer diameter of the large-diameter cylindrical portion 32 is larger than the outer diameter of the small-diameter cylindrical portion 33.
On an outer peripheral surface of the small-diameter cylindrical portion 33 of the container body 21, a pair of first protrusions 36 (only one of them is indicated in
The transmission gear 22 of the toner container 15 is formed in a cylindrical shape with the rotation shaft X as a shaft center. The transmission gear 22 is mounted onto the outer periphery of the small-diameter cylindrical portion 33 of the container body 21 at a proximity of the opening 38 of the container body 21. On an inner peripheral surface of the transmission gear 22, a plurality of engaging ribs (not illustrated) are located at intervals in the peripheral direction. Engagement of the pair of first protrusions 36 of the container body 21 with the plurality of engaging ribs restricts a relative rotation of the transmission gear 22 with respect to the container body 21.
The cap 23 of the toner container 15 is secured to the mounting portion 16, and its rotation is restricted in a state where the toner container 15 is mounted to the mounting portion 16. The rear portion of the small-diameter cylindrical portion 33 of the container body 21 is rotatably inserted into the cap 23. The cap 23 covers the opening 38 of the container body 21. The cap 23 sandwiches the transmission gear 22 with the pair of second protrusions 37 of the container body 21. This restricts a move in the front-rear direction of the transmission gear 22.
Inside the cap 23, a communication space S2 is formed. The communication space S2 communicates with the housing space S1 of the container body 21 via the opening 38 of the container body 21. On a bottom surface of the cap 23, a discharge port 39 is located on the lower side of the communication space S2.
The shutter 24 of the toner container 15 is formed in a shape long in the front-rear direction. The shutter 24 is supported by the cap 23. The shutter 24 is configured to open and close the discharge port 39 of the cap 23 by moving along the front-rear direction.
With reference to
With reference to
Next, a description will be further given of the four mounting portions 16. The configurations of the respective mounting portions 16 are similar; thus, in the following, one mounting portion 16 will be described, and the remaining three mounting portions 16 will not be elaborated here.
With reference to
In the rear portion of the mounting portion 16, a pressing member 43 is located. The pressing member 43 includes a pressing spring 44 and a pressing plate 45 mounted to the pressing spring 44.
At the front end portion (the end portion on the front side in the mounting direction) of the mounting portion 16, a cover 46 (an exemplary pressing body) is located. The cover 46 is configured to rotate with its lower end side as a fulcrum between a closed position (see
In the front portion of the mounting portion 16, a lock portion 49 is located. The lock portion 49 projects upward from a bottom surface of the mounting portion 16.
Next, a description will be further given of the four hoppers 17. The configurations of the respective hoppers 17 are similar; thus, in the following, one hopper 17 will be described, and the remaining three hoppers 17 will not be elaborated here.
With reference to
The hopper main body 51 of the hopper 17 is formed in a tubular shape. Inside the hopper main body 51, a connection space S3 is formed. The communication space S2 of the cap 23 is connected to an internal space of the developing device 8 via this connection space S3. An upstream portion and a downstream portion of the connection space S3 extend along the vertical direction. A midstream portion of the connection space S3 extends along a horizontal direction, and connects a lower end portion of the upstream portion of the connection space S3 to an upper end portion of the downstream portion of the connection space S3.
The screw 52 of the hopper 17 is housed in the midstream portion of the connection space S3. The screw 52 is rotatably supported by the hopper main body 51.
The sensor 53 of the hopper 17 is constituted with, for example, an optical sensor that includes a light-emitting portion and a light receiving portion. The sensor 53 is configured to detect the toner (hereinafter abbreviated as the toner inside the hopper main body 51) housed in the upstream portion of the connection space S3 of the hopper main body 51.
Next, in the image forming apparatus 1 configured as described above, a description will be given of operations of setting the toner container 15 to the mounting portion 16.
When setting the toner container 15 to the mounting portion 16, first an operator such as a user or a serviceman rotates the cover 46 up to the open position from the closed position, and then mounts the toner container 15 to the mounting portion 16 along the mounting direction Y. Thus, mounting the toner container 15 to the mounting portion 16 causes the transmission gear 22 to mesh with the drive gear 41.
Mounting the toner container 15 to the mounting portion 16 as described above causes the rear-end portion (the end portion on the back side in the mounting direction) of the engaging protrusion 25 to engage with the lock portion 49 as illustrated in
Subsequently, as illustrated in
Subsequently, the driving source 42 rotates the drive gear 41 in one direction. Rotation of the drive gear 41 in the one direction in this manner causes the transmission gear 22, which meshes with the drive gear 41, to rotate in the first rotation direction R1, and causes the container body 21 to rotate in the first rotation direction R1 integrally with the transmission gear 22. In association with this, the engaging protrusion 25 rotates in the first rotation direction R1 integrally with the container body 21.
Rotation of the engaging protrusion 25 in the first rotation direction R1 as described above displace the engaging protrusion 25 with respect to the lock portion 49. In association with this, as illustrated in
In a state where the toner container 15 is set in the mounting portion 16 in this manner, even when it is attempted to extract the toner container 15 to the front side (the front side in the mounting direction) relative to the mounting portion 16, it is not possible to extract the toner container 15 to the front side since the engaging protrusion 25 interferes with the lock portion 49. That is, this restricts the removal of the toner container 15 from the mounting portion 16.
Setting of the toner container 15 to the mounting portion 16 as described above causes the pressing plate 45 of the pressing member 43 to press the cap 23 to the front side and causes the front end portion of the engaging protrusion 25 to be pressed to the lock portion 49 as illustrated in
Next, in the image forming apparatus 1 configured as described above, a description will be given of operations of replenishing toner to the developing device 8 from the toner container 15.
In replenishing toner to the developing device 8 from the toner container 15, the drive gear 41 is rotated in the above-described one direction by the driving source 42 in a state where the toner container 15 is set in the mounting portion 16. The rotation of the drive gear 41 in the one direction in this manner causes the transmission gear 22, which meshes with the drive gear 41, to rotate in the first rotation direction R1, and causes the container body 21 to rotate in the first rotation direction R1 integrally with the transmission gear 22. In association with this, the engaging protrusion 25 rotates in the first rotation direction R1 integrally with the container body 21. However, even when the engaging protrusion 25 thus rotates in the first rotation direction R1, the toner container 15 does not move any further to the rear side (the back side in the mounting direction) because the front end portion (the end portion on the front side in the mounting direction) of the engaging protrusion 25 has already engaged with the lock portion 49.
The rotation of the container body 21 in the first rotation direction R1 as described above causes the conveyance protrusion 34 in the container body 21 to convey the toner inside the housing space S1 in the container body 21 along the conveyance direction A as illustrated in
Next, in the image forming apparatus 1 configured as described above, a description will be given of operations of removing the toner container 15 from the mounting portion 16.
In a state where the toner container 15 is set in the mounting portion 16, when the sensor 53 does not detect the toner inside the hopper main body 51 even when the container body 21 is rotated in the first rotation direction R1 for a predetermined time, the toner inside the container body 21 is empty. In this case, the drive gear 41 is rotated in a direction opposite to the above-described one direction by the driving source 42. The rotation of the drive gear 41 in the opposite direction in this manner rotates the transmission gear 22, which is meshed with the drive gear 41, in the second rotation direction R2, and causes the container body 21 to rotate in the second rotation direction R2 integrally with the transmission gear 22. In association with this, the engaging protrusion 25 rotates in the second rotation direction R2 integrally with the container body 21.
The rotation of the engaging protrusion 25 in the second rotation direction R2 as described above displaces the engaging protrusion 25 with respect to the lock portion 49. In association with this, as illustrated in
Subsequently, the operator rotates the cover 46 from the closed position up to the open position to extract the toner container 15 to the front side (the front side in the mounting direction) with respect to the mounting portion 16. This removes the toner container 15 from the mounting portion 16.
In this embodiment, the rotation of the container body 21 and the engaging protrusion 25 in the first rotation direction R1 in a state where the removal of the toner container 15 from the mounting portion 16 is permitted causes the toner container 15 to move in the rear side (the back side (downstream) in the mounting direction) while shifting the engaging part of the engaging protrusion 25 relative to the lock portion 49 to restrict the removal of the toner container 15 from the mounting portion 16. Employing such configuration enables the restriction of the removal of the toner container 15 from the mounting portion 16 by using a simple configuration, without using a complicated lock mechanism. Therefore, this ensures reduced complexity of the configuration of the image forming apparatus 1 and reduced rise in production cost of the image forming apparatus 1.
The respective winding portions 34a of the conveyance protrusion 34 are formed to incline to the front side (the upstream side in the conveyance direction) toward the first rotation direction R1, and the respective winding portions 25a of the engaging protrusion 25 are formed to incline to the rear side (the downstream side in the conveyance direction) toward the first rotation direction R1. That is, the respective winding portions 25a of the engaging protrusion 25 are inclined in a direction opposite to the respective winding portions 34a of the conveyance protrusion 34. Employing such configuration enables orienting the rotation direction of the container body 21 and the engaging protrusion 25 in setting the toner container 15 to the mounting portion 16 to the rotation direction of the container body 21 and the engaging protrusion 25 in discharging the toner from the container body 21. In association with this, this ensures smooth transition from the operation of setting the toner container 15 to the mounting portion 16 to the operation of discharging the toner from the container body 21.
The engaging protrusion 25 is located on the front side (the upstream side in the conveyance direction) with respect to the conveyance protrusion 34, and the pitch P1 of the respective winding portions 25a of the engaging protrusion 25 is narrower than the pitch P2 of the respective winding portions 34a of the conveyance protrusion 34. Employing such configuration enables effective use of the narrow space on the front side (the upstream side in the conveyance direction) with respect to the conveyance protrusion 34 as an arrangement space of the engaging protrusion 25.
The outer diameter of the large-diameter cylindrical portion 32 is larger than the outer diameter of the handle portion 31, and the engaging protrusion 25 projects from the outer peripheral surface of the front end portion (the end portion on the front side in the mounting direction) of the large-diameter cylindrical portion 32. Employing such configuration enables facilitated engagement of the engaging protrusion 25 with the lock portion 49.
The engaging protrusion 25 is integrally formed with the container body 21. Employing such configuration enables reduced increase of component count of the image forming apparatus 1 and reduced complexity of the configuration of the image forming apparatus 1 more effectively.
The rotation of the container body 21 and the engaging protrusion 25 in the second rotation direction R2 in a state where the removal of the toner container 15 from the mounting portion 16 is restricted causes the toner container 15 to move to the front side (the front side (upstream) in the mounting direction) while shifting the engaging part of the engaging protrusion 25 relative to the lock portion 49 to permit the removal of the toner container 15 from the mounting portion 16. Employing such configuration enables the transition from the state where the removal of the toner container 15 from the mounting portion 16 is restricted to the state where the removal of the toner container 15 from the mounting portion 16 is permitted with the simple configuration.
When the sensor 53 does not detect the toner inside the hopper main body 51 even when the container body 21 is rotated in the state where the removal of the toner container 15 from the mounting portion 16 is restricted, the container body 21 and the engaging protrusion 25 are rotated in the second rotation direction R2. Employing such configuration enables rotating the container body 21 and the engaging protrusion 25 in the second rotation direction R2 at a phase where the toner inside the container body 21 has become empty to permit the removal of the toner container 15 from the mounting portion 16, and this surely ensures using up the toner inside the container body 21.
The pressing member 43 presses the engaging protrusion 25 to the lock portion 49 in the state where the removal of the toner container 15 from the mounting portion 16 is restricted. Employing such configuration surely enables shifting the engaging part of the engaging protrusion 25 relative to the lock portion 49 when the engaging protrusion 25 rotates in the second rotation direction R2, and thus, this surely ensures moving the toner container 15 to the front side (the front side in the mounting direction).
The cover 46 presses the engaging protrusion 25 to the lock portion 49 in the state where the removal of the toner container 15 from the mounting portion 16 is permitted. Employing such configuration surely enables shifting the engaging part of the engaging protrusion 25 relative to the lock portion 49 when the engaging protrusion 25 rotates in the first rotation direction R1, and thus, this surely ensures moving the toner container 15 to the rear side (the back side in the mounting direction).
In the embodiment, the engaging protrusion 25 projects from the outer peripheral surface of the large-diameter cylindrical portion 32. Meanwhile, in other different embodiments, the engaging protrusion 25 may project from the outer peripheral surface of the handle portion 31 or the small-diameter cylindrical portion 33. That is, the engaging protrusion 25 may project from the outer peripheral surface of any portion of the container body 21.
In the embodiment, the respective winding portions 25a of the engaging protrusion 25 are located without an interval with one another. Meanwhile, in other different embodiments, the respective winding portions 25a of the engaging protrusion 25 may be located at intervals with one another.
In the embodiment, the engaging protrusion 25 is integrally formed with the container body 21. Meanwhile, in other different embodiments, the engaging protrusion 25 may be separately formed from the container body 21.
In the embodiment, the sensor 53 detects the toner inside the hopper 17. Meanwhile, in other different embodiments, the sensor 53 may detect the toner inside the developing device 8 or the toner container 15.
In the embodiment, the toner container 15 is connected to the developing device 8 via the hopper 17. Meanwhile, in other different embodiments, the toner container 15 may be directly connected to the developing device 8.
In the embodiment, the pressing member 43 is separated from the cap 23 in the state where the removal of the toner container 15 from the mounting portion 16 is permitted. Meanwhile, in other different embodiments, the pressing member 43 may be in contact with a part of the toner container 15 in the state where the removal of the toner container 15 from the mounting portion 16 is permitted.
In the embodiment, the cover 46 is separated from the container body 21 in the state where the removal of the toner container 15 from the mounting portion 16 is restricted. Meanwhile, in other different embodiments, the cover 46 may be in contact with a part of the toner container 15 in the state where the removal of the toner container 15 from the mounting portion 16 is restricted.
In the embodiment, the image forming apparatus 1 is a multi-functional peripheral. Meanwhile, in other different embodiments, the image forming apparatus 1 may be a printer, a copying machine, a facsimile, or similar apparatus.
While various aspects and embodiments have been disclosed herein, other aspects and embodiments will be apparent to those skilled in the art. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
Number | Date | Country | Kind |
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2017-066851 | Mar 2017 | JP | national |
Number | Name | Date | Kind |
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9122202 | Hori | Sep 2015 | B2 |
20090080909 | Usui | Mar 2009 | A1 |
20170115596 | Nakajima | Apr 2017 | A1 |
Number | Date | Country |
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10-48931 | Feb 1998 | JP |
10319693 | Dec 1998 | JP |
2002139905 | May 2002 | JP |
Number | Date | Country | |
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20180284645 A1 | Oct 2018 | US |