The present disclosure relates to a toner conveying apparatus used in an image formation apparatus using an electrophotographic system, such as a printer, a copying machine, and a facsimile machine.
Some image formation apparatuses using an electrophotographic system include a toner conveying apparatus that receives toner from the outside and conveys the toner to an image formation portion. In addition, some toner conveying apparatus include a remaining amount detection unit that detects an amount of remaining toner.
There is known a configuration of the remaining amount detection unit in which the amount of remaining toner is detected using a light transmission portion provided in a frame body and a light detection sensor. In this configuration, the light transmission portion needs to be in a state letting light pass. Japanese Patent Application Laid-Open No. 2017-191259 discusses that a cleaning member is provided to remove adhering toner from the light transmission portion.
According to an aspect of the present disclosure, a toner conveying apparatus includes a frame body configured to form a conveyance passage surrounded by a wall portion and is provided with a reception inlet for receiving toner from outside, a conveyance member that is provided in the conveyance passage and configured to rotate around a first rotation axis to convey the toner, a light transmission portion that is provided in the wall portion and has translucency, a light emission portion configured to emit light toward an inside of the conveyance passage through the light transmission portion, a light reception portion configured to receive the light emitted from the light emission portion through the light transmission portion, and a rubbing member configured to rub on the light transmission portion by being rotated around a second rotation axis extending in a direction crossing the first rotation axis.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
An image formation apparatus 1 according to a first exemplary embodiment will be described.
The image formation apparatus 1 includes process cartridges 6Y, 6M, 6C, and 6K (hereinafter, process cartridges 6) detachably attached to an apparatus main body 1000. The process cartridges 6 each include a photoconductive drum 7, a cleaning blade 10, a charging device 8, and a development device 9. The development device 9 includes a development roller 11 for supplying toner to the photoconductive drum 7.
The image formation apparatus 1 irradiates the photoconductive drums 7 with laser light from a laser scanner unit 12 based on image information acquired by a control unit (not illustrated). Accordingly, latent images formed on the photoconductive drums 7 are developed as toner images with the toner supplied from the development rollers 11.
The developed toner images are transferred by primary transfer units 20 onto an intermediate transfer belt 18. Continuously transferring the toner image in each color forms a toner image in four colors on a surface of the intermediate transfer belt 18. The toner image is conveyed to a secondary transfer portion 17.
Toner containers 13 (13Y, 13M, 13C, and 13K) are provided under the process cartridges 6.
The image formation apparatus 1 includes toner conveying apparatuses 14 that supply toner from the toner containers 13 to the process cartridges 6. The toner conveying apparatuses 14 are driven by corresponding toner conveyance drive devices 15 arranged at the lower portions of the toner conveying apparatuses 14.
A recording material 4 is stored in a cassette 2 in the lower portion of the image formation apparatus 1. When a pickup roller 3 rotates, sheets of the recording material 4 are separated and fed one by one. After that, the recording material 4 is conveyed downward by a registration roller 5.
An intermediate transfer unit 16 is provided above the process cartridges 6. The intermediate transfer unit 16 is arranged almost horizontally with each side of the primary transfer units 20 downward. The intermediate transfer belt 18 facing the photoconductive drums 7 is a rotatable endless belt and is extended by a plurality of extension rollers. Inside the intermediate transfer belt 18, primary transfer rollers 19 as primary transfer members are arranged at positions where the primary transfer rollers 19 and the photoconductive drum 7 form the primary transfer units 20 with the intermediate transfer belt 18 in between. At each of the primary transfer units 20, a toner image is transferred from the photoconductive drum 7 onto the intermediate transfer belt 18 by the primary transfer roller 19, to which voltage is applied. In the present exemplary embodiment, a unit including the intermediate transfer belt 18, the plurality of extension rollers by which the intermediate transfer belt 18 is extended, and the primary transfer rollers 19 is detachably attached, as the intermediate transfer unit 16, to the apparatus main body.
A secondary transfer roller 21 as a secondary transfer member is in contact with the intermediate transfer belt 18 and forms a secondary transfer portion 17 together with an opposing roller with the intermediate transfer belt 18 in between. At the secondary transfer portion 17, the toner image transferred onto the intermediate transfer belt 18 is secondarily transferred onto the recording material 4. The toner left on the intermediate transfer belt 18 without being secondarily transferred onto the recording material 4 is removed by a cleaning unit 22. The toner removed by the cleaning unit 22 is conveyed to and accumulated in a toner collection container 24 through a collected toner conveyance portion 23.
The recording material 4 with the unfixed toner image is further conveyed downward, and pressurized and heated by a heating unit 25a and a pressure roller 25b of a fixing device 25. When the toner is melted, the toner image is fixed to the recording material 4. After that, the recording material 4 is conveyed to an ejection roller pair 26 and ejected to an ejection tray 27. By a series of operations described above, image formation is performed on a surface of the recording material 4.
As illustrated in
The upstream conveyance portion 100 includes a first frame body 104 that forms a conveyance passage (a first conveyance passage or a first toner storage portion) covered with a wall surface (a wall portion) and an upstream screw 105 (a first conveyance member). At an upstream end of the upstream conveyance portion 100 as seen in a toner conveyance direction of the upstream screw 105, a drive gear 103 (a first drive force reception portion) is provided to receive a drive force for rotating the upstream screw 105 from the toner conveyance drive device 15 illustrated in
The downstream conveyance portion 110 includes a second frame body 113 that forms a conveyance passage (a second conveyance passage or a second toner storage portion) covered with a wall surface (a wall portion) and a downstream screw 114 (a second conveyance member). At a lower end of the downstream conveyance portion 110 below the downstream screw 114, a downstream drive gear 112 (a second drive force reception portion) is provided to receive a drive force for rotating the downstream screw 114. The downstream screw 114 conveys toner in a vertically upward direction. The toner conveyed by the downstream screw 114 is supplied to the development device 9 in the process cartridge 6 through a discharge port 111. The direction in which the toner is conveyed by the upstream conveyance portion 100 is not necessarily a horizontal direction but can be inclined with respect to the horizontal direction. The direction in which the toner is conveyed by the upstream conveyance portion 100 is not necessarily a vertical direction but can be inclined with respect to the vertical direction. The toner conveyance direction of the upstream conveyance portion 100 is closer to the horizontal direction than the toner conveyance direction of the downstream conveyance portion 110.
The upstream conveyance portion 100 will be described in detail with reference to
The upstream conveyance portion 100 includes the upstream screw 105, the first frame body 104, a supply tube 1010, the optical sensor 200, and the light transmission portion 107.
As illustrated in
The first frame body 104 is a cylindrical member to cover the periphery of the upstream screw 105 with the wall surface (the wall portion) and includes the supply port 101 on the top surface. The first frame body 104 has a shape elongated in the direction of the first rotation axis RA1.
As illustrated in
In the present exemplary embodiment, toner is supplied from the toner container 13 together with the air through the supply port 101. The toner passes through the supply tube 1010 and is discharged into the first frame body 104. As illustrated in
The first frame body 104 includes a through-hole 1041 formed on the upper surface and a filter 102 provided on the through-hole 1041 to suppress the toner from being discharged from the through-hole 1041 to the outside of the first frame body 104. The through-hole 1041 is provided more downward than the supply tube 1010 as seen in the toner conveyance direction. Allowing the air having flown in the first frame body 104 to be discharged from the supply tube 1010 via the filter 102 to the outside of the first frame body 104 prevents an excessive increase in an internal pressure of the first frame body 104.
The optical sensor 200 is a detection unit that detects whether toner is normally supplied from the toner container 13 to the toner conveying apparatus 14. In other words, the optical sensor 200 is a detection unit that detects an amount of remaining toner (the presence or absence of toner) in the toner container 13.
As illustrated in
A direction of an optical axis OA of the light emission element 201 is a direction orthogonal to (crossing) the first rotation axis RA1 of the upstream screw 105 as illustrated in
The light emission element 201 is arranged at a position where an emitted light (the optical axis OA) passes through the toner passage area D illustrated in
Light from the light emission element 201 passes through the toner passage area D in the first frame body 104 and is received to be converted into an electrical signal by the light reception element 202. The light having passed through the toner passage area D changes in intensity depending on the amount of toner discharged from the supply tube 1010, and its intensity is converted into the intensity of the electrical signal. The electrical signal is compared to a preset threshold to detect the amount of remaining toner (the presence or absence of toner) in the toner container 13.
The first frame body 104 in the present exemplary embodiment is formed of polycarbonate (PC)/acrylonitrile butadiene styrene (ABS), and thus has no light transmission characteristics. Accordingly, the first frame body 104 includes a light transmission portion 107 (a light permeable unit) so that the light from the light emission element 201 outside the first frame body 104 can pass through the first frame body 104. The light transmission portion 107 in the present exemplary embodiment is formed of an acrylic resin (polymethyl methacrylate resin). However, the light transmission portion 107 is not limited to an acrylic resin but can be a transparent or translucent member formed of polycarbonate or polypropylene.
As illustrated in
The first light transmission window 1071 and the second light transmission window 1072 are attached to walls extending in the direction of the first rotation axis RA1 of the first frame body 104 to face each other as illustrated in
The light emission element 201 is configured to emit light toward the toner passage area D of the first frame body 104 (see
A first detection surface 1071a and a second detection surface 1072a are exposed surfaces of the first light transmission window 1071 and the second light transmission window 1072, respectively, in the first frame body 104. When being discharged from the supply tube 1010 or conveyed by the upstream screw 105, toner may float in the air and adhere to the first detection surface 1071a and the second detection surface 1072a. If the toner adheres to these surfaces, the optical sensor 200 becomes always light-shielded, which makes it impossible to detect a supply state of the toner from the toner container 13 to the toner conveying apparatus 14.
Thus, the cleaning member 108 (a rubbing member) is provided at the upstream conveyance portion 100 to remove the adhering toner from the first detection surface 1071a and the second detection surface 1072a.
As illustrated in
In the toner conveyance direction, the supply tube 1010 (the supply port 101), the light transmission portion 107 (the first light transmission window 1071 and the second light transmission window 1072), and the cleaning member 108 are aligned in this order.
As illustrated in
As illustrated in
In the present exemplary embodiment, the cleaning member 108 rotates in an R direction illustrated in
A method for cleaning the first detection surface 1071a and the second detection surface 1072a by the cleaning member 108 will be described. In
The sheet 108a includes a first end portion 1081a and a second end portion 1082a opposite to the first end portion 1081a as seen in the direction of the second rotation axis RA2. When the rotation shaft 108b is rotated in the R direction of
The first end portion 1081a and the second end portion 1082a of the sheet 108a are configured to advance by a distance X into the first detection surface 1071a and the second detection surface 1072a, respectively.
In other words, the first end portion 1081a and the second end portion 1082a of the sheet 108a overlap by the distance X the first detection surface 1071a and the second detection surface 1072a, respectively, in the direction of the second rotation axis RA2. Accordingly, each time the rotation shaft 108b is rotated, the cleaning member 108 can stably clean the first detection surface 1071a and the second detection surface 1072a.
Further, the sheet 108a includes a recessed portion 1083a that is recessed in a direction from the leading end 1084a toward the second rotation axis RA2. The recessed portion 1083a is provided between the first end portion 1081a and the second end portion 1082a as seen in the direction of the second rotation axis RA2. As illustrated in
As described above, in the present exemplary embodiment, the second rotation axis RA2 of the rotation shaft 108b of the cleaning member 108 crosses the first rotation axis RA1 of the upstream screw 105, and the sheet 108a rubs on the light transmission portion 107 at the time of rotation of the rotation shaft 108b. This allows the toner conveying apparatus 14 to be configured in a space-saving manner.
The first frame body 104 in the present exemplary embodiment has a cylindrical shape elongated in the direction of the first rotation axis RA1. However, the first frame body 104 is not limited to this shape.
In the present exemplary embodiment, the second rotation axis RA2 of the rotation shaft 108b of the cleaning member 108 extends in the direction orthogonal to the first rotation axis RA1. However, the second rotation axis RA2 is merely required to extend in a direction crossing the first rotation axis RA1.
In the present exemplary embodiment, the sheet 108a of the cleaning member 108 is configured to, when the rotation shaft 108b is rotated, clean the first light transmission window 1071 and the second light transmission window 1072 at the same time. However, the sheet 108a of the cleaning member 108 is not limited to this configuration. The sheet 108a of the cleaning member 108 can be configured to, when the rotation shaft 108b is rotated, clean alternately the first light transmission window 1071 and the second light transmission window 1072 or clean either one of them (the other is cleaned by another cleaning member).
In the present exemplary embodiment, the rotation shaft 108b of the cleaning member 108 is configured to rotate around the second rotation axis RA2 in one direction, but the rotation shaft 108b is not limited to this configuration. The rotation shaft 108b can be configured to make the sheet 108a reciprocate within a predetermined range.
In the present exemplary embodiment, the sheet 108a of the cleaning member 108 includes the recessed portion 1083a. However, in a case of providing the optical sensor 200, the light transmission portion 107, and the cleaning member 108 at positions distant from the upstream screw 105, the sheet 108a does not need to include the recessed portion 1083a.
In the present exemplary embodiment, the light reception element 202 is provided at a position facing the light emission element 201. However, the light reception element 202 is not limited to this configuration. Using a reflector or a light guide makes it possible to receive light from the light emission element 201 even if the light reception element 202 is arranged at a position not facing the light emission element 201.
A second exemplary embodiment according to the present disclosure will be described with reference to
The second exemplary embodiment is different from the first exemplary embodiment in that the cleaning member 308 rotates by a drive force from the upstream screw 105. In the other respects, the second exemplary embodiment is the same as the first exemplary embodiment and thus description thereof will be omitted.
As illustrated in
As illustrated in
Along with the rotation of the blade portion 105a of the upstream screw 105, the leading end portions 3080d of the arm portions 308d of the cleaning member 308 are pressed by the blade portion 105a so that the cleaning member 308 (the rotation shaft 308b) is rotated in a rotation direction R. While the rotation shaft 105b of the upstream screw 105 turns 360 degrees (one rotation) as illustrated in
It can be seen that the sheet 308a rubs on the first detection surface 1071a as illustrated in
Adopting the configuration of the present exemplary embodiment allows the sheet 308a to be rotated without interference with the blade portion 105a of the upstream screw 105 while the cleaning member 308 rotates as illustrated in
In the present exemplary embodiment, the cleaning member 308 is provided with four arm portions 308d. However, the cleaning member 308 is not limited to this configuration. The number of the arm portions can be changed as appropriate in accordance with the pitch of the blade portion 105a of the upstream screw 105 or the like.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2020-213834, filed Dec. 23, 2020, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2020-213834 | Dec 2020 | JP | national |