This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2012-223172 filed Oct. 5, 2012.
(i) Technical Field
The present invention relates to a toner image forming device, and an image forming apparatus.
(ii) Related Art
In an electrophotographic image forming apparatus, a toner that forms a toner image formed on a recording sheet is heated and fused to be fixed onto the recording sheet. As a technique used in the fixation, for example, there is a technique in which a flash lamp is disposed to face a transport path of a recording sheet and a toner on the recording sheet being transported is heated and fused as the flash lamp is intermittently turned on. In a fixing device that uses the flash lamp, various techniques for uniformizing fixity of the toner have been proposed.
The fixation that uses the flash lamp has characteristics of general-purpose recording sheets, easy speed-up due to non-contact and the like, as compared with the fixation that uses the heat roller. Further, in recent years, according to cost reduction and output increase of a semiconductor laser, a fixing device has been proposed in which a flash lamp is replaced with a high-power semiconductor laser.
According to an aspect of the invention, there is provided a toner image forming device including: a first toner image forming section including a charged first image holding member, a first exposing unit that emits light onto the first image holding member to forma latent image on the first image holding member, and a first developing unit that develops the latent image formed on a surface of the first image holding member by a black toner to form a toner image; a second toner image forming section including a charged second image holding member, a second exposing unit that emits light onto the second image holding member to forma latent image on the second image holding member, and a second developing unit that develops the latent image formed on a surface of the second image holding member by a toner of color other than black to form a toner image; and a controller that performs control so that the number of toners that the second toner image forming section uses per unit area with respect to an image signal of a first coverage is larger than the number of toners that the first toner image forming section uses per unit area with respect to the image signal of the first coverage.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
The rollers 30 transport the sheet P. The rollers 30 are rotated by a motor (not shown) to send the sheet P in a direction of arrow A along a transport path S, and thus, the sheet P is transported to the image forming device 10 and the fixing device 20. With respect to the transport path S, in the following description, the direction of an arrow A that is a direction where the sheet P is transported is referred to as a downstream, and a direction opposite to the arrow A is referred to as an upstream.
The image forming device 10 (an example of a toner image forming device) forms a toner image for each color on the basis of image data, and transfers the formed toner image onto the sheet P. Thus, the image forming device 10 includes image forming units 100Y, 100M, 100C and 100K for respective colors of yellow (Y), magenta (M), cyan (C) and black (K). The image forming units are sequentially arranged in the order of the image forming unit 100K, the image forming unit 100C, the image forming unit 100M and the image forming unit 100Y from the upstream side in the transport direction. Among the components illustrated in
The image forming unit 100K (an example of a first toner image forming section) includes a photosensitive body 101K, a charging unit 102K, an exposing unit 103K, a developing unit 104K, a roller 105K, and a cleaning unit 106K. The photosensitive body 101K is a cylindrical component in which a photoconductive layer is formed on the surface thereof. The photosensitive body 101K (an example of a first image holding member) is rotated by a motor (not shown) to form a toner image on the surface thereof. The photosensitive bodies 101Y, 101M, and 101C are examples of a second image holding member according to the invention. The charging unit 102K charges the surface of the photosensitive body 101K by corona discharge. The exposing unit 103K (an example of a first exposing unit) includes a light source that emits light, and emits the light onto the photosensitive body 101K on the basis of image data to form an electrostatic latent image corresponding to the image data on the photosensitive body 101K. The image forming units 100Y, 100M and 100C are examples of a second toner image forming section according to the invention, and the exposing units 103Y, 103M and 103C are examples of a second exposing unit according to the invention.
The developing unit 104K (an example of a first developing unit) forms (develops) a toner image according to the electrostatic latent image formed on the photosensitive body 101K, and develops the toner image by a toner of black (hereinafter, referred to as a block toner). The developing unit 104K includes a container that contains a black developer. In the container, an agitator that agitates the developer, a rod-shaped member that includes a magnetic body that draws the agitated developer, and a developing sleeve that is a cylindrical member arranged around the rod-shaped member and rotating around the rod-shaped member and forms a magnetic brush by the developer drawn on a surface thereof are provided. As the tip of the magnetic brush formed on the developing sleeve of the developing unit 104K is in contact with the surface of the photosensitive body 101K, the black toner is attached to a portion on the surface of the photosensitive body 101K exposed by the exposing unit 103K, that is, an image line portion of the electrostatic latent image, and thus, the toner image is formed (developed) on the photosensitive body 101K. The developing units 104Y, 104M, and 104C are examples of a second developing unit of the invention.
The cylindrical roller 105K (an example of a first transfer device) faces the photosensitive body 101K with the transport path S being interposed therebetween. The roller 105K transfers the toner image formed on the surface of the photosensitive body 101K onto the sheet P transported to a gap between the photosensitive body 101K and the roller 105K. The rollers 105Y, 105M and 105C are examples of a second transfer device of the invention. The cleaning unit 106K removes the toner that remains on the surface of the photosensitive body 101K without being transferred to the sheet P.
The fixing device 20 (an example of a fixing device) fixes the toner image transferred onto the sheet P to the sheet P in the image forming device 10. The fixing device 20 includes a light generating section 21, a belt 22, a roller 23 and a roller 24 that are provided on the downstream side of the transport path S with reference to the image forming device 10. The belt 22 is an endless belt that transports the sheet P onto which the toner image is transferred to the downstream side of the transport path S. The belt 22 is wound over the roller 23 and the roller 24, and moves in a direction of arrow B by the roller 24 rotated by a motor (not shown), for example, to transport the sheet P.
The emitting units 210a to 210e are arranged in a line in a direction traverse to the transport direction along the front surface of the belt 22. Specifically, as illustrated in
Returning to
The display section 54 includes a liquid crystal display device that is an example of a device that displays an image. The display section 54 is controlled by the controller 50 to display a menu screen for operation of the image display apparatus 1. The communicating section 53 includes a function of a communication interface that performs communication with an external computer device. The communicating section 53 receives image data sent from a different device such as a computer device, and supplies the received image data to the controller 50. The storage section 51 includes a memory, and stores the image data supplied to the controller 50.
Then, a configuration of the toner used in the developing unit 104 and a developing process performed by the developing unit 104 will be described. In the black toner used in the present exemplary embodiment, various ingredients such as a binder resin are included, and a pigment that absorbs visible light to infrared light such as carbon black or the like is added. On the other hand, in the color toner of yellow, magenta or cyan, an IR material that absorbs laser light is added, in addition to ingredients such as a binder resin or a color pigment. Since the IR material has a slight absorption in a visible region, the IR material is added to the color toner at a ratio that falls in a range where color cloudiness of the color toner is allowed.
In the present exemplary embodiment, the number of color toners per unit area on the surfaces of the photosensitive bodies 101Y, 101M and 101C is larger than the number of black toners per unit area, with respect to an image signal of the same coverage. Specifically, for example, the weight ratio of the color toner in the developer contained in each container of the developing units 104Y, 104M and 104C may be larger than the weight ratio of the black toner in the developer contained in the developing unit 104K. More specifically, for example, the controller 50 may perform control so that the amount of the color toner supplied to the developing units 104Y, 104M and 104C from each of the toner containers in which the color toner is contained is larger than the amount of the black toner. In the following description, for ease of description, in a case where it is not necessary to distinguish the developing units 104Y, 104M and 104C, these developing units are referred to as a “color developing unit 104CL”. Similarly, in a case where it is not necessary to distinguish the photosensitive bodies 101Y, 101M and 101C, for ease of description, these photosensitive bodies are referred to as a “color photosensitive body 101CL”.
As illustrated in
On the other hand, as illustrated in
As described above, since the median diameters of the black toner and the color toners are the same and the masses per particle of these toners are substantially the same, the number of toners per unit area in each toner image is increased in the order of the black toner, the single-color toner and the multi-color toner. As a result, as illustrated in
In the developing unit in the related art illustrated in
In the case of the example illustrated in
On the other hand, in the present exemplary embodiment, as illustrated in
Incidentally, the TMA of the color toners Tc1, Tc1, . . . used in the present exemplary embodiment is 7.6 g/cm2, which is about 1.7 times 4.5 g/cm2 that is the TMA of the black toners Tk1, Tk1, . . . , but the ratio of the pigment and the IR material of the color toners Tc1, Tc1, . . . is 0.6 (1/1.7) times that of the related color toners Tc2, Tc2, . . . . That is, in the present exemplary embodiment, the addition concentration of the color pigment and the IR material in the color toner is low compared with the related color toners. Thus, the amount of the pigment and the IR material per unit area in the color toner image has the same value in the present exemplary embodiment (
Then, the operation of the image forming apparatus 1 will be described. If an image processing is instructed from a different computer device or is instructed as the operating section 52 is operated by the user, the image forming apparatus 1 performs various image processings according to the instructed content. In a case where an image forming process is instructed, the image forming device 10 exposes the photosensitive body 101 by the exposing unit 103 according to supplied image data to form an electrostatic latent image, and develops a toner image by the developing unit 104 according to the electrostatic latent image, and then, transfers the toner image onto the sheet P, under the control of the controller 50.
At this time, the developing unit 104 moves a toner charged with a polarity opposite to that of the electrostatic latent image to the electrostatic latent image formed on the surface of the photosensitive body 101 to form the toner image on the photosensitive body 101. Here, the number of toners per unit area moved to the surface of the photosensitive body 101 correlates with the exposure in the exposing unit 103 and the toner ratio of the toner in the developer accommodated in the developing unit 104. More specifically, the number of toners per unit area moved to the surface of the photosensitive body 101 is increased as the exposure in the exposing unit 103 is increased, and is increased as the ratio of the toner in the developer accommodated in the developing unit 104 is increased. In the present exemplary embodiment, since the ratio of the color toner in the developer is increased compared with that of the black toner, the number of toners per unit area moved to the surface of the photosensitive body 101 is increased in the case of the color toner, compared with the case of the black toner.
The toner images developed by the respective developing units 104Y, 104M, 104C and 104K are transferred onto the sheet P by the rollers 105Y, 105M, 105C and 105K, and the toners are fused on the sheet P by laser light emitted from the fixing device 20 to be fixed to the sheet P. At this time, as described above, since the number of color toners per unit area on the sheet P is larger than that of the black toner, the surface of the sheet P is uniformly and easily filled in the case of the color toner. Thus, gloss of the image formed by the color toner is increased, and as a result, gloss unevenness of an image formed by the black toner image and an image formed by the single-color toner image is suppressed. That is, in the present exemplary embodiment, the black toner attached to the sheet P forms a mono layer, and the color toner forms a layer other than black. Thus, the color toner uniformly covers the surface of the sheet P compared with the black toner, and thus, a laser light absorptivity difference between the black toner and the color toner is corrected, which results in suppression of the gloss unevenness.
In the above-described exemplary embodiment, the fixing device 20 employs a configuration in which the fixing of the toner image is performed by the laser fixing method, but a different light fixing method such as a flash fixing method or an LED fixing method may be employed in the fixing device 20. Further, a fixing device in which the fixing is performed by receiving heat generated from a heat generator in a non-contact state for fixing may be employed. However, in the laser fixing method in which toner fixity or gloss significantly depends on the light absorptivity compared with the TMA, the invention is particularly efficient.
Next, another exemplary embodiment of the invention will be described. An image forming apparatus (hereinafter, referred to as a “image forming apparatus 1A”) according to the present exemplary embodiment is different from the image forming apparatus 1 according to the first exemplary embodiment in that a toner having a median diameter smaller than that of the black toner is used as a color toner, and the ratio of a pigment included in the color toner is high compared with the color toner used in the first exemplary embodiment, and is the same as in the first exemplary embodiment with respect to the other components or processes. Thus, in the following description, different points of the second exemplary embodiments from the first exemplary embodiment will be mainly described. In addition, the same reference numerals are given to the same components as the components in the image forming apparatus 1 according to the first exemplary embodiment, among components of the image forming apparatus 1A according to the second exemplary embodiment.
In the present exemplary embodiment, the median diameter of the black toner is 5.8 μm. That is, the same black toner as in the first exemplary embodiment is used. On the other hand, as the color toner, a color toner that has a median diameter of 4.6 μm smaller than that of the color toner in the first exemplary embodiment is used. Further, in the first exemplary embodiment, the ratio of the pigment in the color toner is set to about 0.6 times that in the general color toner, but in the present exemplary embodiment, the color toner employs a pigment having the same ratio as the ratio of the pigment in the general color toner.
As is obvious from comparison of
Hereinbefore, the exemplary embodiments of the invention have been described, but the invention is not limited to the above-described exemplary embodiments, and may be used in various forms. Examples thereof are as follows. Combinations of the following various examples may be used.
(1) In the above-described exemplary embodiments, the respective color toners of yellow, magenta and cyan are used as the color toner, but the type of the color toner is not limited thereto, and different color toners may be used. That is, it is sufficient if the number of color toners per unit area moved to the sheet P is large compared with the number of black toners.
(2) In the above-described exemplary embodiments, as the ratio of the amount of the toner in the developer with respect to the color toner is high compared with that of the black toner, the number of color toners per unit area attached to the sheet P is larger than the number of black toners, with respect to an image signal with the same coverage, but the invention is not limited to this configuration. That is, any different configuration may be used in which the number of color toners per unit area is larger than the number of black toners. For example, the light intensity when the exposing units 103Y, 103M and 103C perform exposure may be higher than the light intensity when the exposing unit 103K performs exposure. Further, as another example, a bias voltage for development may be changed, for example, so that the number of color toners per unit area is larger than the number of black toners. Further, as another example, externally added ingredients of the toners or materials of the carries may be changed, for example, so that the charging of the toner may be different in the color toner and the black toner.
(3) In the above-described exemplary embodiments, the black toner is used as the mono layer (that is, the number of layers is 1), but the number of layers is not limited thereto, and may have a different value. It is preferable that the number of layers of the color toner be a value larger than the number of layers of the black toner.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be definitely by the following claims and their equivalents.
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Number | Date | Country | |
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20140099133 A1 | Apr 2014 | US |