Toner loading system

Information

  • Patent Grant
  • 6421518
  • Patent Number
    6,421,518
  • Date Filed
    Tuesday, November 28, 2000
    23 years ago
  • Date Issued
    Tuesday, July 16, 2002
    22 years ago
Abstract
A toner loading system for an image forming apparatus includes a valve for a toner bottle and a valve opening member on a toner hopper of the image forming apparatus. The valve includes a first valve member non-rotatably secured to an opening of the toner bottle and a second valve member rotatably secured to the first valve member. The first and second valve members each include tabs and apertures. When the tabs of the first and second valve members are aligned the apertures of the first and second valve members do not overlap and no toner may be dispensed from the toner bottle. The toner bottle is engaged with the valve opening member on the toner hopper to dispense the toner. The valve opening member prevents rotation of the second valve member with respect to the hopper and permits rotation of the first valve member and the toner bottle with respect to the toner hopper. Rotation of the first valve member relative to the second valve member in a first direction causes the tabs to move out of alignment and the aperture of the first valve member to overlap the aperture of the second valve member, allowing dispensing of the toner. The valve opening member prevents disengagement of the toner bottle from the toner hopper while the valve is open, thus preventing spilling of the toner. Rotation of the first valve member relative to the second valve member in a second direction opposite to the first direction moves the tabs back into alignment and closes the valve. The toner bottle may then be disengaged from the valve opening member.
Description




BACKGROUND OF THE INVENTION




1. Field of Invention




This invention relates generally to a system for loading toner in an image forming apparatus.




2. Description of Related Art




In conventional image forming apparatus, toner is used to form an image or images on a sheet or sheets of recording medium. An image forming member, such as a photoreceptor formed of a photosensitive material, is uniformly charged by a charging device. An electrostatic latent image is formed on the image forming member. A developing device supplies toner to the latent image formed on the image forming member to form a toner image.




Toner is supplied to the developing device from a toner source. The toner source may be a toner reservoir or hopper. Toner must be resupplied to the toner hopper when the level of toner in the hopper falls below a specified level. The toner is usually packaged and supplied in bottles or containers having a lid or cap. In order to resupply the toner hopper, the operator must remove the cap of the toner bottle and pour the toner from the bottle into the hopper. The toner often spills from the bottle prior to fitting the bottle opening to the hopper opening. During supply of the toner, the toner bottle must be moved back and forth across the hopper to evenly distribute the toner. During the back and forth movement of the toner bottle, the bottle may disengage from the hopper and toner may spill out of the bottle. The toner may also spill if the operator removes the toner bottle from the hopper before the toner bottle is empty. Even if the bottle is mostly empty, when the operator removes the bottle from the hopper, residual toner may spill or puff out of the bottle and soil the operator, the hopper, and/or the image forming apparatus.




SUMMARY OF THE INVENTION




The toner loading system according to the invention allows loading of toner without removing the cap or lid of the toner bottle. According to various exemplary embodiments the toner loading system, toner bottle and toner hopper according to the invention, the toner loading system includes a toner bottle fitted with a toner bottle valve that controls dispensing of the toner. The toner bottle valve includes a first valve member that is non-rotatably engageable with the opening of the toner bottle. The first valve member includes an aperture for dispensing the toner. A second valve member is rotatably secured to the first valve member and seals the aperture of the first valve member. The second valve member includes an aperture that may overlap the aperture of the first valve member to allow dispensing of the toner from the toner container. The first and second valve members each include a tab. The aperture of the first valve member does not overlap the aperture of the second valve member, and the toner may not be dispensed, when the tab of the first valve member is aligned with the tab of the second valve member.




In various exemplary embodiments of the toner loading system, toner bottle and toner hopper according to this invention, the toner bottle, including the first and second valve members, is engageable with a valve opening member that is slidably supported on the toner hopper. The tabs of the first and second valve members are received in a recess of the valve opening member. In a first exemplary embodiment of the toner loading system, toner bottle and toner hopper according to the invention, the valve opening member is a toner hopper adaptor that includes an annular projection including a slot having a groove extending from the slot. The tabs of the first and second valve members engage the slot. The tab of the second valve member is blocked from rotation by the slot while the tab of the first valve member may rotate in the groove. Rotating the toner bottle, and thus the first valve member, causes the apertures of the first valve member to overlap the apertures of the second valve member and allows toner to be dispensed from the toner bottle. The tab of the first valve member is held in the groove and prevents the bottle from being removed from the toner hopper adaptor during dispensing of the toner and thus prevents spillage of the toner.




In a second exemplary embodiment of the toner loading system, toner bottle and toner hopper according to the invention, the valve opening member is a toner hopper slider that includes a plurality of retaining stops on a bottom surface for engaging the tabs of the first and second valve members. A first retaining stop engages the tab of the second valve member to prevent rotation of the second valve member. A second retaining stop is offset circumferentially from the first retaining stop and engages the tab of the first valve member to stop rotation of the first valve member. When the first and second retaining stops engage the tabs of the first and second valve members, the apertures of the first and second valve members overlap and toner can be dispensed from the toner bottle. A release stop engages the tabs of the first and second valve members when the toner bottle is rotated to close the toner bottle valve. Thus, the release stops rotation of the first and second valve members relative to each other such that the apertures of the first and second valve members do not overlap and permits the toner bottle to be removed from the toner hopper slider.




In a third exemplary embodiment of the toner loading system, toner bottle and toner hopper according to the invention, a cap is provided over the second valve member. The cap aligns the first and second valve members during transit and storage of the toner bottle so that toner may not be dispensed from the toner bottle. The cap includes a lever that is connected to the first valve member. The connection between the first valve member and the lever may be broken by pivoting the lever. The cap may then be removed from the second valve member and the toner bottle may be engaged with the valve opening member to dispense the toner.




Various exemplary embodiments of the toner loading system, toner bottle and toner hopper according to this invention may be adapted for use with existing image forming apparatus that use toner to form images. Various exemplary embodiments of the toner loading systems according to the invention prevent spillage of the toner by sealing the toner bottle until the toner bottle is securely engaged with the valve opening member of the toner hopper and the toner bottle is rotated. Various exemplary embodiments of the toner loading systems according to this invention also prevent spillage by supporting the toner bottle while it is being translated to distribute the toner and preventing the toner bottle from disengaging the hopper while the valve is open.




Other features of the invention will become apparent as the following description proceeds and upon reference to the drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




Various exemplary embodiments of this invention will be described in detail with reference to the following figures, wherein like numerals reference like elements, and wherein:





FIG. 1

is an exploded assembly view of a first exemplary embodiment of a toner loading system according to the invention;





FIG. 2

is an exploded assembly view of a first exemplary embodiment of the toner bottle valve, including the first and second valve members, according to the invention;





FIG. 3

is a sectional plan view of a first exemplary embodiment of the first valve member according to the invention;





FIG. 4

is a side view of a first exemplary embodiment of the toner bottle valve, including the first and second valve members, according to the invention, showing the second valve member inserted into the first valve member;





FIG. 5

is a perspective view of a first exemplary embodiment of a top of a toner hopper adaptor according to the invention;





FIG. 6

is a perspective view of a bottom of the toner hopper adaptor of

FIG. 5

;




FIG


7


is a perspective view of the first exemplary embodiment of the toner bottle valve and the top of the toner hopper adaptor of the invention prior to engaging the toner bottle valve with the toner hopper adaptor;





FIG. 8

is a perspective view of the first exemplary embodiment of the toner bottle valve and the bottom of the toner hopper adaptor of the invention prior to engaging the toner bottle valve with the toner hopper adaptor;





FIG. 9

is a perspective view of the first exemplary embodiment of the toner bottle valve and the bottom of the toner hopper adaptor of the invention after engaging the toner bottle valve with the toner hopper adaptor;





FIG. 10

is a perspective view of the first exemplary embodiment of the toner bottle valve and the bottom of the toner hopper adaptor of the invention after rotating the first valve member relative to the second valve member;





FIG. 11

is an exploded assembly view of a second exemplary embodiment of a toner loading system according to the invention;





FIG. 12

is a perspective view of one exemplary embodiment of a bottom of a hopper slider according to the second exemplary embodiment of the toner loading system shown in

FIG. 11

;





FIG. 13

is a side view of one exemplary embodiment of a first valve member according to the second exemplary embodiment of the toner loading system shown in

FIG. 11

;





FIG. 14

is a top sectional view of the first valve member shown in

FIG. 11

;





FIG. 15

is a top plan view of one exemplary embodiment of a toner bottle and cop of a third exemplary embodiment of a toner loading system according to the invention;





FIG. 16

is a side view of the toner bottle and cap shown in

FIG. 15

;





FIG. 17

is an exploded assembly view of the toner bottle, the toner bottle valve and cap shown in FIG


15


;





FIG. 18

is an enlarged view of the toner bottle, the first and second valve members and the cap shown in

FIGS. 15-17

;





FIG. 19

is a perspective view of one exemplary embodiment of a top of a toner hopper adaptor according to the invention; and





FIG. 20

is a perspective view of a bottom of the toner hopper adaptor shown in FIG.


19


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIG. 1

, in a first exemplary embodiment, a toner loading system according to the invention includes a toner bottle


100


that includes a plurality of projections


102


. Although not shown in

FIG. 1

, it should be appreciated that the toner bottle


100


can also include a number of projections


102


on the far side of the toner bottle. The projections


102


engage notches


122


of a first valve member


120


of a toner bottle valve


110


to secure the first valve member


120


non-rotatably over the opening


104


of the toner bottle


100


. The first valve member


120


has a pair of tabs


126


(only one of which is shown in

FIG. 1

) and an annular shelf


124


.




A second valve member


130


of the toner bottle valve


110


is rotatably secured in the first valve member


120


. The second valve member


130


may be snap fit into the first valve member


120


so that the second valve member


130


is rotatable relative to the first valve member


120


. The second valve member


130


may include an annular ridge on its outer circumference that mates with an annular groove on the inner circumference of the first valve member


120


, or vice versa. It should be appreciated that any known or later developed mating connection that allows the second valve member


130


to be secured to the first valve member


120


so that the second valve member


130


is rotatable relative to the first valve member


120


may be used.




The second valve member


130


includes a pair of tabs


132


(only one shown in

FIG. 1

) and a pair of apertures


136


. As shown in

FIG. 2

, apertures


128


in the first valve member


120


do not overlap the apertures


136


in the second valve member


130


when the tabs


132


of the second valve member


130


are aligned with the tabs


126


of the first valve member


120


. This orientation is shown in

FIGS. 2 and 4

. When the tabs


126


and


132


are aligned and the apertures


128


and


136


do not overlap, no toner may be dispensed from the toner bottle


100


. Although the first and second valve members


120


and


130


have been shown and described with two tabs each, it should be appreciated that any number of tabs may be used.




As shown in

FIG. 3

, the apertures


128


of the first valve member


120


are each less than 90° of the circumference of the first valve member


120


. The apertures


136


of the second valve member


130


are also less than 90° of the circumference of the second valve member


130


. This ensures that a complete seal is formed when the apertures


128


and


136


are not overlapping and the tabs


126


and


132


are aligned. Although the first and second valve members


120


and


130


have been shown with two apertures, it should be appreciated that the first and second valve members


120


and


130


may include any number of corresponding apertures with the angular extents of the apertures adjusted correspondingly to ensure that a complete seal is formed.




As shown in

FIGS. 1 and 2

, the second valve member


130


includes a surface member


134


in which the apertures


136


are formed. The surface member


134


may have a convex shape. As shown in

FIG. 3

, the first valve member


120


includes a flexible surface member


129


in which the apertures


128


are formed. The convex surface member


134


engages and stretches the flexible surface member


129


to ensure the seal between the first and second valve members


120


and


130


. It should be appreciated that the convex surface member may be provided on the first valve member instead of the second valve member and that the flexible surface member may be provided on the second valve member instead of the first valve member.




Referring again to

FIG. 1

, in the first exemplary embodiment of the toner loading system according to the invention, a toner hopper adaptor


210


is secured to an existing hopper slider


14


that is slidably supported on a toner hopper


10


of an image forming apparatus. The hopper slider


14


is slidable in the direction of arrow C on the toner hopper


10


. The toner hopper adaptor


210


may be snap fit to the hopper slider


14


so that the toner hopper adaptor


210


is slidable with the hopper slider


14


on the toner hopper


10


. It should be appreciated that the toner hopper adaptor


210


may be secured to the hopper slider


14


by any known or later developed mating connection that secures the toner hopper adaptor


210


to the hopper slider


14


and allows the toner hopper adaptor


210


to slide with the hopper slider


14


on the toner hopper


10


.




As shown in

FIG. 6

, the toner hopper adaptor


210


includes an annular projection


230


that fits within an aperture


12


of the hopper slider


14


. The annular projection


230


may include an annular ridge


236


that has a diameter slightly larger than the diameter of the aperture


12


of the hopper slider


14


. The annular ridge


236


is snap fit within the aperture


12


to secure the toner hopper adaptor


210


to the hopper slider


14


. It should be appreciated, however, that the toner hopper adaptor


210


may be secured to a non-sliding member or to an opening in the toner hopper


10


to allow filling of the toner hopper


10


.




Referring to

FIGS. 5 and 6

, the toner hopper adaptor


210


includes a number of recesses


220


equal to the number of tabs


126


/


132


. The tabs


126


and


132


of the first and second valve members


120


and


130


, respectively, fit into the recesses


220


when the tabs


126


and


132


are aligned. A like number of slots


232


are formed in the annular projection


230


at positions corresponding to the recesses


220


. A groove


234


extends from each slot


232


so that a total angular extent of the slot


232


and the groove


234


is approximately 90°, for embodiments that have two slots, or a corresponding angular extent for embodiments that have more than two slots.




Referring to

FIGS. 7 and 8

, the tabs


126


and


132


of the first and second valve members


120


and


130


, respectively, are aligned and the apertures


128


and


136


of the first and second valve members


120


and


130


, respectively, are not overlapping. Thus, toner cannot be dispensed from the toner bottle


100


. The toner bottle


100


is aligned with the toner hopper adaptor


210


so that the tabs


126


and


132


are aligned with the recesses


220


. As shown in

FIG. 8

, the toner bottle


100


is moved in the direction of arrow D until the toner bottle


100


is in the position shown in FIG.


9


. As shown in

FIG. 9

, the tabs


126


and


132


fit into the slot


232


of the annular projection


18


. The tab


132


of the second valve member


130


fits into the bottom of the slot


232


so that the second valve member


130


cannot rotate relative to the toner hopper adaptor


210


. The tab


126


of the first valve member


120


is aligned with the groove


234


extending from the slot


232


.




As shown in

FIG. 9

, the toner bottle


100


, and thus the first valve member


120


may be rotated in the direction of arrow A. As the first valve member


120


is rotated relative to the second valve member


130


, the apertures


128


begin to overlap the apertures


136


. The toner bottle


100


may be rotated until the tab


126


reaches the end of the groove


234


as shown in FIG.


10


. In this position, the tabs


126


and


132


are offset approximately 90° from each other and the apertures


128


completely overlap the apertures


136


. The toner can be dispensed from the toner bottle


100


. In this position, the toner bottle


100


may not be disengaged from the toner hopper


10


as the tab


126


of the first valve member


120


is engaged in the groove


234


of the toner hopper adaptor


210


, thus preventing possible spilling of the toner.




As shown in

FIGS. 1 and 7

, the annular shelf


124


of the first valve member


120


has a larger diameter than the annular projection


230


of the toner hopper adaptor


210


and a larger diameter than the aperture


12


of the hopper slider


14


. When the first and second valve members


120


and


130


are inserted into the toner hopper adaptor


210


, the annular shelf


124


engages the top of the toner hopper adaptor


210


and supports the toner bottle


100


. The operator can safely release the toner bottle


100


without the toner bottle


100


tipping over and disengaging from the toner hopper adaptor


210


.




After the toner bottle


100


is engaged with the toner hopper adaptor


210


and rotated to open the toner bottle valve


110


, as shown in

FIGS. 9 and 10

, the toner bottle


100


is translated back and forth along the toner hopper


10


by sliding the hopper slider


14


in the direction of arrow C as shown in

FIG. 1

to evenly distribute the toner in the toner hopper


10


. A label or other indicia may instruct the operator to translate the toner bottle


100


back and forth. The toner bottle


100


cannot disengage from the toner hopper adaptor


210


as the tab


126


of the first valve member


120


is firmly held in the groove


234


, as shown in FIG.


10


. The annular shelf


124


of the first valve member


120


also supports the toner bottle


100


and prevents the toner bottle


100


from tipping over during translation of the toner bottle


100


back and forth on the toner hopper


10


.




Referring again to

FIGS. 9 and 10

, to release the toner bottle


100


from the toner hopper adaptor


210


, the toner bottle


100


is rotated in the direction of arrow B until the tabs


126


and


132


are aligned as shown in FIG.


9


. Once the tabs


126


and


132


are aligned, the apertures


128


and


136


of the first and second valve members


120


and


130


, respectively, no longer overlap and no toner may be dispensed. The toner bottle


100


may be disengaged from the toner hopper adaptor


210


without spilling toner.




Referring to

FIGS. 11-14

, in a second exemplary embodiment of the toner loading system according to the invention, a toner bottle valve


310


includes a first valve member


320


mounted on a toner bottle


300


. The first valve member


320


includes a reduced diameter portion


323


that is smaller in diameter than the diameter of the opening


304


of the toner bottle


300


. The reduced diameter portion


323


is press fit into the opening of the toner bottle


300


so that the first valve member


320


is non-rotatably secured to the toner bottle


300


. The first valve member


320


includes an annular shelf


324


and tabs


326


, only one of which is shown in FIG.


11


.




A second valve member


330


is rotatably secured in the first valve member


320


in a manner similar to the first and second valve members


120


and


130


of the first exemplary embodiment. The second valve member


330


includes apertures


336


and tabs


332


, only one tab


332


being shown in FIG.


11


. As shown in

FIG. 14

, the apertures


336


of the second valve member


330


do not overlap apertures


328


in the first valve member


320


when the tabs


326


are aligned with the tabs


332


. As in the first exemplary embodiment, the apertures


328


of the first valve member


320


and the apertures


336


of the second valve member


330


extend for less than 90° of the circumference of the first and second valve members


320


and


330


, respectively. Although two apertures


328


and


336


are shown for each of the first and second valve members


320


and


330


, respectively, it should be appreciated that the corresponding number of apertures in the first and second valve members


320


and


330


may include any number of corresponding apertures with the angular extent of the apertures adjusted correspondingly to ensure that a complete seal is formed.




The second exemplary embodiment of the toner loading system includes a hopper slider


400


that is secured to the hopper


10


and that is slidably supported by the toner hopper


10


. The hopper slider


400


may replace existing hopper sliders used on existing toner hoppers installed on existing image forming apparatus or the hopper slider


400


may be originally installed in new or existing image forming apparatus. Referring to

FIG. 11

, the hopper slider


400


is generally planar and has an aperture


410


that includes a number of recesses


412


. The recesses


412


accept the tabs


326


and


332


when the tabs


326


and


332


are aligned and the toner bottle


300


is sealed. As shown in

FIG. 12

, the bottom of the hopper slider


400


includes first retaining stops


422


, second retaining stops


424


and release stops


426


.




To dispense toner, the toner bottle


300


is moved toward the hopper slider


400


and the tabs


326


and


332


pass through the recesses


412


. The diameter of the annular shelf


324


is larger than the diameter of the aperture


410


and prevents the first valve member


320


from passing entirely through the aperture


410


. The annular shelf


324


also supports the toner bottle


300


on the hopper slider


400


and prevents the toner bottle


300


from tilting when the hopper slider


400


and the toner bottle


300


are translated back and forth to evenly distribute the toner in the toner hopper


10


.




Once the annular shelf


324


is engaged with the top of the hopper slider


400


, the operator can rotate the toner bottle


300


. The toner bottle


300


is rotated and the tabs


332


of the second valve member


330


engage the first retaining stops


422


. The second valve member


330


is prevented from rotating any further by engaging the tabs


332


with the first retaining stops


422


. The toner bottle


300


and the first valve member


320


may be further rotated until the tabs


326


of the first valve member


320


engage the second retaining stops


424


. When the tabs


326


and


332


are not aligned, the apertures


328


of the first valve member


320


overlap the apertures


336


of the second valve member


330


and toner may be dispensed.




The toner slider


400


may be translated back and forth on the toner hopper


10


to evenly distribute the toner. Once the toner hopper


10


is replenished, the toner bottle


300


is rotated in the opposite direction until the tabs


326


and


332


are realigned. Once the tabs


326


and


332


are realigned, the apertures


328


and


336


of the first and second valve members


320


and


330


no longer overlap and the toner bottle


300


is sealed. The release stops


426


engage the tabs


326


and


332


and prevent the toner bottle


300


from being rotated past the recesses


412


and keep the tabs


326


and


332


aligned with the recesses


412


. The toner bottle


300


may then be removed from the hopper slider


400


without spilling the toner.




Referring to

FIGS. 11-14

, an axial distance L between the annular shelf


324


and the tabs


326


of the first valve member


320


may be approximately equal to the thickness W of the hopper slider


400


. This arrangement ensures a proper fit between the first valve member


320


and the hopper slider


400


and prevents the first valve member


320


from tilting or pivoting when engaged with the hopper slider


400


. A radial width R of the tabs


326


may be equal to twice the thickness W of the hopper slider


400


.




As in the first exemplary embodiment, a surface member


334


may have a convex shape. As shown in

FIG. 11

, the apertures


336


may be formed in the surface member


334


. A flexible surface member


329


of the first valve member


320


sealingly engages the surface member


334


of the second valve member


330


. As shown in

FIG. 14

, the apertures


328


may be formed in the flexible surface member


329


. It should also be appreciated that the convex surface member may be provided on the first valve member


320


and the flexible surface member may be provided on the second valve member


330


.




Referring to

FIGS. 15-18

, a third exemplary embodiment of the toner loading system according to the invention includes the toner bottle


100


, the first valve member


120


and the second valve member


130


. A cap


500


is placed over the second valve member


130


. The cap


500


maintains alignment of the tab


126


in the first valve member


120


and the tab


132


of the second valve member


130


, respectively, during shipping and storage of the toner bottle


100


, so that the toner bottle


100


remains sealed.




As shown in

FIG. 18

, levers


510


are connected to the cap


500


by, for example, a living hinge


520


. The tips of the levers


510


act as snap fit retainers to keep the cap


500


in position during transit and storage. The tips of the levers


510


engage below the tabs


126


on the first valve member


120


. By squeezing the levers


510


towards each other the living hinges


520


rotate and the cap


510


can be disengaged from the first valve member


120


. The cap


510


is disengaged from the first valve member


120


prior to loading the toner and the second valve member


130


is then rotatable relative to the first valve member


120


and toner may be dispensed from the toner bottle


100


.




A ring of sealing material


540


, for example foam, is fitted in around the first valve member


120


. The ring of sealing material


540


may be secured to the first valve member


120


by an adhesive. The ring of sealing material


540


provides additional protection against toner leakage and/or spillage. The first valve member


120


is assembled externally to the toner bottle


100


and is retained and sealed by a ridge


105


around the neck of the toner bottle


100


and a mating groove


125


inside the first valve member


120


. Rotation of the first valve member


120


relative to the toner bottle


100


is prevented by the engagement of the lugs


102


and the slots


122


.




Referring to

FIGS. 19 and 20

, in a third exemplary embodiment of a toner hopper adaptor


200


according to this invention, the toner hopper adaptor


200


includes indicia


230


and


240


for indicating the recesses


220


that accept the tabs


126


and


132


of the first and second valve members


120


and


130


. The toner hopper adaptor


200


also includes ribs


250


on the bottom to increase the stiffness of the toner hopper adaptor


200


.




While this invention has been described in conjunction with the exemplary embodiments outlined above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the exemplary embodiments of the invention, as set forth above, are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the invention.



Claims
  • 1. A toner loading system, comprising:a first valve member non-rotatably securable to a toner bottle, the first valve member including at least one first tab on an outer surface, and a first aperture; a second valve member rotatably securable to the first valve member, the second valve member including at least one second tab on an outer surface and a second aperture; and a valve opening slider member slidably securable to a toner hopper for back and forth movement along an axis of the toner hopper, the valve slider member including a third aperture; wherein the first and second apertures do not overlap when the at least one first tab is aligned with the at least one second tab and overlap when the at least one first tab and the at least one second tab are not aligned.
  • 2. A toner loading system, comprising:a first valve member non-rotatably securable to a toner bottle, the first valve member including at least one first tab on an outer surface, and a first aperture; a second valve member rotatably securable to the first valve member, the second valve member including at least one second tab on an outer surface and a second aperture; and a valve opening member movably securable to a toner hopper, the valve opening member including a third aperture; wherein the first and second apertures do not overlap when the at least one first tab is aligned with the at least one second tab and overlap when the at least one first tab and the at least one second tab are not aligned, and the third aperture includes at least one recess and the second valve member and at least a portion of the first valve member are able to pass through the third aperture when the at least one first tab and the at least one second tab are aligned with the at least one recess.
  • 3. The toner loading system of claim 2, wherein the first valve member includes a shelf on the outer surface that engages the valve opening member and prevents the first valve member from passing entirely through the third aperture.
  • 4. The toner loading system of claim 3, wherein a distance between the shelf and the at least one first tab is equal to a thickness of the valve opening member.
  • 5. The toner loading system of claim 2, wherein the valve opening member further includes indicia indicating the recess.
  • 6. The toner loading system of claim 2, wherein the valve opening member further comprises an annular projection extending from the third aperture, the annular projection including at least one slot aligned with the at least one recess and at least one groove, for each slot, extending from that slot.
  • 7. The toner loading system of claim 6, wherein for each slot, each at least one second tab is non-rotatably engageable in a corresponding one of the at least one slot and the at least one first tab is rotatable in a corresponding one of the at least one groove.
  • 8. The toner loading system of claim 2, wherein the valve opening member further comprises at least one first retaining stop, at least one second retaining stop, and at least one release stop.
  • 9. The toner loading system of claim 8, wherein the at least one second tab engages the at least one first retaining stop to prevent rotation of the second valve member relative to the valve opening member and the first valve member may be rotated relative to the second valve member until the at least one first tab engages the at least one second retaining stop.
  • 10. The toner loading system of claim 8, wherein the at least one release stop engages both the at least one first tab and the at least one second tabs and prevents rotation of the first and second valve members relative to the valve opening member.
  • 11. The toner loading system of claim 2, wherein the valve opening member further comprises at least one rib.
  • 12. A toner loading system, comprising:a first valve member non-rotatably securable to a toner bottle, the first valve member including at least one first tab on an outer surface, and a first aperture; a second valve member rotatably securable to the first valve member, the second valve member including at least one second tab on an outer surface and a second aperture; and a valve opening member movably securable to a toner hopper, the valve opening member including a third aperture; wherein the first and second apertures do not overlap when the at least one first tab is aligned with the at least one second tab and overlap when the at least one first tab and the at least one second tab are not aligned, and a length of each at least one first tab is equal to twice the thickness of the valve opening member.
  • 13. A toner loading system, comprising:a first valve member non-rotatably securable to a toner bottle, the first valve member including at least one first tab on an outer surface, and a first aperture; a second valve member rotatably securable to the first valve member, the second valve member including at least one second tab on an outer surface and a second aperture; and a valve opening member movably securable to a toner hopper, the valve opening member including a third aperture; wherein the first and second apertures do not overlap when the at least one first tab is aligned with the at least one second tab and overlap when the at least one first tab and the at least one second tab are not aligned, the toner loading system further comprising a cap placeable over the second valve member, wherein the cap is connected to the first valve member.
  • 14. The toner loading system of claim 13, wherein:the cap includes a lever connected to the first valve member; and pivoting the lever disconnects the cap from the first valve member.
  • 15. A toner loading system, comprising:a first valve member non-rotatably securable to a toner bottle, the first valve member including at least one first tab on an outer surface, and a first aperture; a second valve member rotatably securable to the first valve member, the second valve member including at least one second tab on an outer surface and a second aperture; and a valve opening member movably securable to a toner hopper, the valve opening member including a third aperture; wherein the first and second apertures do not overlap when the at least one first tab is aligned with the at least one second tab and overlap when the at least one first tab and the at least one second tab are not aligned and: the second valve member includes a convex surface in which the second aperture is formed; the first valve member includes a flexible surface in which the first aperture is formed; and the convex surface is sealingly engageable with the flexible surface.
  • 16. A valve, comprising:a first valve member non-rotatably securable to a container, the first valve member including at least one first tab and a shelf on an outer surface, and a first aperture; and a second valve member rotatably securable to the first valve member, the second valve member including at least one second tab on an outer surface and a second aperture, wherein the first and second apertures do not overlap when the at least one first tab is aligned with the at least one second tab and overlap when the at least one first tab and the at least one second tab are not aligned.
  • 17. A valve, comprising:a first valve member non-rotatably securable to a container, the first valve member including at least one first tab on an outer surface, and a first aperture; and a second valve member rotatably securable to the first valve member, the second valve member including at least one second tab on an outer surface and a second aperture, wherein the first and second apertures do not overlap when the at least one first tab is aligned with the at least one second tab and overlap when the at least one first tab and the at least one second tab are not aligned and wherein: the second valve member includes a convex surface in which the second aperture is formed; the first valve member includes a flexible surface in which the first aperture is formed; and the convex surface is sealingly engageable with the flexible surface.
  • 18. A valve, comprising:a first valve member non-rotatably securable to a container, the first valve member including at least one first tab on an outer surface, and a first aperture; and a second valve member rotatably securable to the first valve member, the second valve member including at least one second tab on an outer surface and a second aperture, wherein the first and second apertures do not overlap when the at least one first tab is aligned with the at least one second tab and overlap when the at least one first tab and the at least one second tab are not aligned, the valve further comprising a cap placeable over the second valve member, wherein the cap is connected to the first valve member.
  • 19. The toner loading system of claim 18, wherein:the cap includes a lever connected to first valve member; and pivoting the lever disconnects the cap from the first valve member.
  • 20. A valve, comprising:a first valve member non-rotatably securable to a container, the first valve member including at least one first tab on an outer surface, and a first aperture; and a second valve member rotatably securable to the first valve member, the second valve member including at least one second tab on an outer surface and a second aperture, wherein the first and second apertures do not overlap when the at least one first tab is aligned with the at least one second tab and overlap when the at least one first tab and the at least one second tab are not aligned; and a valve opening member that engages with the first valve member and the second valve member to open a valve formed by the first valve member and the second valve member, the valve opening member comprising: an aperture including at least one recess; wherein the second valve member and at least a portion of the first valve member are able to pass through the aperture when the at least one first tab and the at least one second tab are aligned with the at least one recess.
  • 21. The valve opening member of claim 20, further comprising an annular projection extending from the aperture, the annular projection including at least one slot aligned with the at least one recess and at least one groove, for each slot, extending from that slot.
  • 22. The valve opening member of claim 21, wherein for each slot, each at least one second tab is non-rotatably engageable in a corresponding one of the at least one slot and the at least one first tab is rotatable in a corresponding one of the at least one groove.
  • 23. The valve opening member of claim 20, wherein the valve opening member further comprises at least one first retaining stop, at least one second retaining stop, and at least one release stop.
  • 24. The valve opening member of claim 23, wherein the at least one second tab engages the at least one first retaining stop to prevent rotation of the second valve member relative to the valve opening member and the first valve member may be rotated relative to the second valve member until the at least one first tab engages the at least one second retaining stop.
  • 25. The valve opening member of claim 23, wherein the at least one release stop engages both the at least one first tab and the at least one second tab and prevents rotation of the first and second valve members relative to the valve opening member.
  • 26. The valve opening member of claim 20, further comprising indicia indicating the recess.
  • 27. The valve opening member of claim 20, further comprising at least one rib.
US Referenced Citations (1)
Number Name Date Kind
4603714 Marotta Aug 1986 A
Foreign Referenced Citations (2)
Number Date Country
59-102260 Jun 1984 JP
61-22369 Jan 1986 JP