The present disclosure relates to a toner storage apparatus used in an electrophotographic image forming apparatus.
There is known an electrophotographic image forming apparatus in which a toner cartridge that stores toner is detachably mounted on a main body of the image forming apparatus in order to replenish toner consumed in image formation.
Japanese Patent Application Laid-Open No. 2009-69231 discusses an image forming apparatus in which a seal member is attached to a reception port provided in a main body of the image forming apparatus and configured to receive toner supplied from a toner cartridge, and the seal member is provided with a communication hole communicating with the reception port.
However, the seal member attached near the reception port of the main body may come into rubbing contact with the toner cartridge (the toner container) and elastically deform in a direction toward the reception port when the toner cartridge is mounted on the main body. In this case, there is an issue where the elastic deformation of the seal member causes the reception port to be closed and results in interfering with the supply of toner from the toner cartridge to the main body.
A possible configuration for preventing the seal member from closing the reception port is that the communication hole of the seal member is made larger than the reception port in consideration of the elastic deformation of the seal member. However, this configuration can cause toner to accumulate in the extra gap, between the communication hole of the seal member and the reception port, by the mounting and removal of the toner cartridge, which may cause toner contamination.
According to an aspect of the present disclosure, a toner storage apparatus to which a toner cartridge that stores toner and is provided with a supply port for supplying the toner is mountable by being moved in a moving direction includes a toner storage frame provided with a reception port and a seal attachment surface, the toner storage frame being configured to store the toner supplied from the supply port of the toner cartridge via the reception port, the toner storage frame having a protruding portion protruding from the seal attachment surface, and a seal portion attached to the seal attachment surface of the toner storage frame, the seal portion having a rubbing surface configured to come into rubbing contact with the toner cartridge when the toner cartridge is moved in the moving direction, the seal portion being provided with a communication hole communicating with the reception port of the toner storage frame. At least a part of the protruding portion is disposed inside the communication hole of the seal portion and upstream of the reception port in the moving direction. An end of the protruding portion is located closer to the seal attachment surface than the rubbing surface in a direction perpendicular to the seal attachment surface in a state where the toner cartridge is not mounted to the toner storage apparatus. The seal portion is in contact with an outer peripheral surface of the protruding portion that extends in the direction perpendicular to the seal attachment surface.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A first exemplary embodiment of the present disclosure will be described with reference to
<Image Forming Apparatus>
The developing devices 9Y, 9M, 9C, and 9K include developing rollers 11Y, 11M, 11C, and 11K (hereinafter also referred to as developing rollers 11) that are configured to come into contact with and separate from the photosensitive drums 7Y, 7M, 7C, and 7K, respectively. The developing rollers 11 supply toner to the photosensitive drums 7, thereby developing, as toner images, latent images that are formed on the photosensitive drums 7 with laser light emitted from a laser scanner unit 12 based on image information.
The toner images are transferred from the photosensitive drums 7Y, 7M, 7C, 7K to an intermediate transfer belt 18 at primary transfer portions 20Y, 20M, 20C, and 20K (hereinafter also referred to as primary transfer portions 20), respectively. The toner images of the respective colors are sequentially transferred to the intermediate transfer belt 18, so that a toner image of the four colors is formed on a surface of the intermediate transfer belt 18. The toner image of the four colors is then conveyed to a secondary transfer portion 17.
Below the process cartridges 6, toner containers (toner cartridges) 13Y, 13M, 13C, and 13K (hereinafter also referred to as toner containers 13) are provided. The toner containers 13Y, 13M, 13C, and 13K are arranged for the process cartridges 6Y, 6M, 6C, and 6Bk for the four colors, respectively.
An apparatus main body 1000 is a part of the image forming apparatus 1 not including the process cartridges 6 and the toner containers 13, and includes toner conveyance apparatuses 14Y, 14M, 14C, and 14K (hereinafter also referred to toner conveyance apparatuses 14). The toner conveyance apparatuses 14 convey toner from the toner containers 13 to the process cartridges 6. The toner conveyance apparatuses 14Y, 14M, 14C, and 14K are driven by toner conveyance driving devices 15Y, 15M, 15C, and 15K disposed below the toner conveyance apparatuses 14Y, 14M, 14C, and 14K, respectively.
Meanwhile, in a lower portion of the image forming apparatus 1, recording materials 4 are stored in a cassette 2. A cassette sheet feeding roller pair 43 is disposed near front end portions of the recording materials 4, and is configured to rotate to separate the recording materials 4 one by one and convey the recording material 4 toward registration rollers 5. The recording material 4 is then conveyed to a downstream side in a conveyance direction of the recording material 4 by the registration rollers 5.
Above the developing devices 9, an intermediate transfer unit 16 is provided. The intermediate transfer unit 16 includes the intermediate transfer belt 18 opposing each of the photosensitive drums 7. The intermediate transfer belt 18 is a rotatable endless belt and is stretched by a plurality of stretching rollers. On an inner surface of the intermediate transfer belt 18, primary transfer rollers 19Y, 19M, 19C, and 19K (hereinafter also referred to as primary transfer rollers 19) are disposed as primary transfer members and form the primary transfer portions 20 with the photosensitive drums 7 via the intermediate transfer belt 18. At the primary transfer portions 20, the primary transfer rollers 19 to which a voltage is applied transfer the toner images from the photosensitive drums 7 to the intermediate transfer belt 18. In the present exemplary embodiment, a configuration is employed in which a unit including the intermediate transfer belt 18, the plurality of stretching rollers that stretches the intermediate transfer belt 18, and the primary transfer rollers 19 serves as the intermediate transfer unit 16 and is detachably attached to a frame of the apparatus main body 1000. The intermediate transfer unit 16 is disposed approximately horizontally so that the primary transfer portions 20 are directed downward.
A secondary transfer roller 21 as a secondary transfer member is in contact with the intermediate transfer belt 18 and forms the secondary transfer portion 17 with an opposed roller 210 opposed to the secondary transfer roller 21 via the intermediate transfer belt 18. At the secondary transfer portion 17, the toner image transferred to the intermediate transfer belt 18 is secondarily transferred to the recording material 4. Toner that has not been transferred to the recording material 4 in the secondary transfer and remains on the intermediate transfer belt 18 is removed by a cleaning unit 22. The toner removed by the cleaning unit 22 is conveyed to a toner collection container 24 via a toner conveyance unit 23 and accumulated in the toner collection container 24.
The recording material 4 to which the unfixed toner image has been transferred is pressurized and heated at a fixing nip portion N formed by a heating unit 25a and a pressure roller 25b of a fixing device 25, so that the toner image is fixed to the recording material 4. The recording material 4 is then conveyed to a discharge roller pair 26 and discharged to a sheet discharge tray 27. With this series of operations, an image is formed on the front side of the recording material 4.
<Toner Conveyance Apparatus>
The toner conveyance apparatuses (the toner storage apparatuses) 14 according to the present exemplary embodiment will be described with reference to
As illustrated in
The upstream conveyance unit 100 is also provided with a seal member (a seal portion) 106. The seal member 106 fills a gap between the vicinity of the reception port 101 and the toner container 13 to suppress toner leakage when the toner container 13 is mounted on the apparatus main body 1000. The seal member 106 according to the present exemplary embodiment is an open-cell polyurethane foam sealing material. The seal member 106 is provided with a communication hole 106a communicating with the reception port 101. The seal member 106 is attached to a seal attachment surface 101a of the wall portion 104 with double-sided tape. As illustrated in
The toner supplied from the toner container 13 passes through the communication hole 106a of the seal member 106 and the reception port 101, and is stored in the first toner conveyance path 1040. The first toner conveyance path 1040 extends in the mounting direction M of the toner container 13. The toner stored in the first toner conveyance path 1040 is conveyed toward the downstream conveyance unit 110 by an upstream screw (a conveyance member) 105 provided in the first toner conveyance path 1040. The upstream screw 105 is rotationally driven by an upstream driving gear 103 and conveys the toner in the direction of the downstream conveyance unit 110. On the upper surface of the wall portion 104, an engagement portion 109 configured to engage with the toner container 13 is also provided. The engagement portion 109 protrudes upward from the upper surface of the wall portion 104.
The downstream conveyance unit 110 includes a second toner conveyance path 1130 surrounded by a wall portion 113. A downstream screw 114 is provided inside the second toner conveyance path 1130. The furthest upstream portion in a toner conveyance direction of the second toner conveyance path 1130 is connected to the furthest downstream portion of the first toner conveyance path 1040. The toner conveyed by the upstream screw 105 in the upstream conveyance unit 100 reaches the downstream conveyance unit 110 and is conveyed toward the developing device 9 of the corresponding process cartridge 6 by the downstream screw 114. The downstream screw 114 is rotationally driven by a downstream driving gear 112 and conveys the toner upward in the vertical direction. As illustrated in
<Toner Container>
Each of the toner containers 13 includes a frame 201 and the container shutter 202. The frame 201 stores toner and is provided with a supply port 201a. The container shutter 202 is configured to move relative to the frame 201 between a closed position X (see
As illustrated in
More specifically, the container shutter 202 closes the supply port 201a of the frame 201 and the container seal hole 203a, and the toner stored in the frame 201 is not discharged to the outside of the toner container 13.
As illustrated in
<Seal Regulation Portion>
As illustrated in
In a state where the toner container 13 is not mounted on the apparatus main body 1000 (see
When the toner container 13 is moved in the mounting direction M so that the toner container 13 is mounted on the apparatus main body 1000, the outer surface 202b of the container shutter 202 illustrated in
The protruding portion 101b includes a portion that is located inside the communication hole 106a of the seal member 106 and upstream of the reception port 101 in the mounting direction M. Thus, the protruding portion 101b suppresses (regulates) the elastic deformation of the seal member 106 in the direction toward the reception port 101.
Furthermore, the protruding portion 101b according to the present exemplary embodiment is a cylindrical rib that is provided so as to surround the reception port 101, and an inner peripheral surface of the communication hole 106a of the seal member 106 opposes an outer peripheral surface of the protruding portion 101b with a minute gap, or is in contact with the outer peripheral surface. Accordingly, the protruding portion 101b also functions to position the seal member 106 relative to the seal attachment surface 101a in the direction in which the seal attachment surface 101a extends.
As described above, in the present exemplary embodiment, the protruding portion 101b can suppress the elastic deformation of the seal member 106 in the direction toward the reception port 101. This reduces the necessity to determine the size of the communication hole 106a of the seal member 106 considering the elastic deformation of the seal member 106. In other words, making the communication hole 106a of the seal member 106 smaller than the conventional size can suppress toner contamination.
Furthermore, the protruding portion 101b according to the present exemplary embodiment also functions as a positioning portion for the seal member 106 and thus can improve the accuracy of positioning the seal member 106 relative to the reception port 101.
In the present exemplary embodiment, the reception port 101 of the wall portion 104 of the first toner conveyance path 1040 is a circular hole having a diameter of 3.0 mm. The protruding portion 101b is a cylindrical rib having an inner diameter of 3.0 mm and an outer diameter of 5.0 mm. The communication hole 106a of the seal member 106 is a circular hole having a diameter of 5.3 mm.
The shape of the protruding portion 101b may not necessarily be cylindrical as long as the protruding portion 101b is located inside the communication hole 106a of the seal member 106 and provided in a region upstream of the reception port 101 in the mounting direction M.
The mounting direction M for mounting the toner containers 13 according to the present exemplary embodiment on the apparatus main body 1000 is the horizontal direction, but this is not restrictive. For example, the toner containers 13 may be mounted on the apparatus main body 1000 by a rotational movement, and the mounting direction M may be a predetermined rotational direction.
A configuration according to a second exemplary embodiment of the present disclosure will be described next.
The seal portion according to the present exemplary embodiment has a multi-layered seal structure including a first seal member 107 and a second seal member 108. The second seal member 108 is attached to the seal attachment surface 101a with double-sided tape, and the first seal member 107 is attached onto the second seal member 108. In other words, the first seal member 107 is provided above the second seal member 108 in the direction perpendicular to the seal attachment surface 101a. Thus, when the toner container 13 is moved in the mounting direction M, a contact surface 107b of the first seal member 107 comes into rubbing contact with the outer surface 202b of the container shutter 202. A surface 108b of the second seal member 108 is in contact with the seal attachment surface 101a.
The first seal member 107 and the second seal member 108 include a first communication hole 107a and a second communication hole 108a, respectively. Similarly to the first exemplary embodiment, the protruding portion 101b according to the present exemplary embodiment is a cylindrical rib. The first communication hole 107a and the second communication hole 108a both communicate with the reception port 101, and inner peripheral surfaces of the first communication hole 107a and the second communication hole 108a both oppose the outer peripheral surface of the protruding portion 101b with a minute gap or are in contact with the outer peripheral surface. With this configuration, similarly to the first exemplary embodiment, the protruding portion 101b suppresses a part of the first seal member 107 located upstream of the reception port 101 in the mounting direction M from elastically deforming in the direction toward the reception port 101. In addition, the protruding portion 101b positions the first seal member 107 and the second seal member 108 relative to the seal attachment surface 101a in the direction in which the seal attachment surface 101a extends. Furthermore, the relative position of the first seal member 107 and the second seal member 108 is less likely to be shifted.
In a state where the toner container 13 is not mounted on the apparatus main body 1000 (see
This configuration enables, when the toner container 13 is mounted on the apparatus main body 1000, the first seal member 107 and the second seal member 108 to be pushed by the outer surface 202b of the container shutter 202 and compressed in the direction perpendicular to the seal attachment surface 101a.
Next, differences in configuration between the first seal member 107 and the second seal member 108 will be described.
The first seal member 107 is configured so that, when compressed by a predetermined amount, the first seal member 107 has a compression pressure (a repulsive force) greater than that of the second seal member 108. In the present exemplary embodiment, the compression pressure of the second seal member 108 is 2 to 4 kPa when the compressibility of the second seal member 108 is 25%, whereas the compression pressure of the first seal member 107 is 29 to 59 kPa when the compressibility of the first seal member 107 is 25%. The first seal member 107 is closed-cell foam of which the main component is chloroprene rubber. The second seal member 108 is an open-cell polyurethane foam sealing material that is similar to the seal member 106 according to the first exemplary embodiment.
The first seal member 107, which comes into rubbing contact with the outer surface 202b of the container shutter 202, is made of a material having a relatively large repulsive force, whereby the elastic deformation of the first seal member 107 in the direction toward the reception port 101 is suppressed. On the other hand, the second seal member 108 is made of a material having a relatively small repulsive force so that the entire seal portion having a multi-layered structure is likely to be compressed in the direction perpendicular to the seal attachment surface 101a, whereby the sealing performance is ensured.
The area of the contact surface 107b of the first seal member 107 is smaller than the area of the surface 108b of the second seal member 108 that is in contact with the seal attachment surface 101a. This is intended to increase the adhesion of the second seal member 108 to the seal attachment surface 101a and also reduce the frictional force received by the contact surface 107b of the first seal member 107 from the outer surface 202b of the container shutter 202. This further suppresses the elastic deformation of the first seal member 107.
The thickness of the first seal member 107 is greater than the thickness of the second seal member 108 in the direction perpendicular to the seal attachment surface 101a.
As described above, the seal portion according to the present exemplary embodiment has a multi-layered seal structure including the first seal member 107 and the second seal member 108, whereby it is possible to further suppress the elastic deformation of the seal portion.
A third exemplary embodiment of the present disclosure will be described.
As illustrated in
As illustrated in
As described above, the present exemplary embodiment can provide a configuration capable of easily suppressing the elastic deformation of the seal member 1060 in the direction toward the reception port 101 by using the protruding portion 1010b.
The configurations according to the first to third exemplary embodiments can be applied to any configuration in which a first apparatus is detachably mounted on a second apparatus or is movable relative to the second apparatus, and the second apparatus receives toner supplied from the first apparatus. For example, the configurations according to the first to third exemplary embodiments can also be applied to a configuration in which toner is supplied directly from a toner container to a process cartridge. In the case of this configuration, a protruding portion is provided near a reception port of the process cartridge.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of priority from Japanese Patent Application No. 2021-017509, filed Feb. 5, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2021-017509 | Feb 2021 | JP | national |
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5349427 | Benedict | Sep 1994 | A |
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20090087214 | Utsunomiya | Apr 2009 | A1 |
20140153972 | Tsuritani | Jun 2014 | A1 |
20170269506 | Morita | Sep 2017 | A1 |
Number | Date | Country |
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H02148073 | Jun 1990 | JP |
H08110692 | Apr 1996 | JP |
2009069231 | Apr 2009 | JP |
4562941 | Oct 2010 | JP |
2013152361 | Aug 2013 | JP |
2013174817 | Sep 2013 | JP |
Number | Date | Country | |
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20220253002 A1 | Aug 2022 | US |