Information
-
Patent Grant
-
6256469
-
Patent Number
6,256,469
-
Date Filed
Friday, February 18, 200025 years ago
-
Date Issued
Tuesday, July 3, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 399 262
- 399 258
- 399 119
- 399 120
- 399 12
- 399 27
- 399 37
- 399 88
- 222 DIG 1
- 222 167
- 222 325
- 141 363
- 141 383
-
International Classifications
-
Abstract
A toner supply device includes a toner cartridge. The toner cartridge includes a cylindrical container having a spiral protruding portion therein, and a cap having a toner discharging hole. The toner supply device also includes a drive unit for supplying a toner from the toner discharging hole while gripping and rotating the cap of the toner cartridge. A positioning portion is formed on the outer peripheral surface of the base end side of the cylindrical container, and a recessed portion engaging the positioning portion is formed in an inlet holder. The drive unit includes a holder and a holder cover, which are disassembled vertically, a cup-shaped holder guide, rotatably provided in the holder and holder cover, for gripping the cap at a position, at which the holder guide is communicated with the toner discharging hole, a motor for applying torque to the holder guide, and a drive gear for transmitting torque of the motor to the holder guide.
Description
BACKGROUND OF THE INVENTION
The present invention relates generally to a toner supply device for use in an image forming system, such as a copying machine, a facsimile or a printer. More specifically, the invention relates to a toner supply device for supplying a toner while rotating an exchangeable cylindrical toner cartridge and for breaking local accumulation of the toner in the toner cartridge by rotating the toner cartridge in forward and reverse directions by a predetermined angle during exchange of the cartridge or in a desired situation.
In a typical image forming system, the surface of an electrified photosensitive material drum is electrified, and an image information to be copied is exposed to the surface of the drum to form a latent image. Then, a toner is absorbed into the photosensitive material to form a visible image. This visible image is transferred to the surface of a paper, and the toner is fixed on the surface of the paper by heat and pressure. Then, cleaning and de-electrification are carried out to cause a predetermined image information to be a printed information on the surface of the paper. In a developing process for forming the visible image, the toner, together with a carrier of a magnetic material, is used as a developer.
The carrier serving as a main component included in the developer is used for carrying the toner and producing frictional electrification. Since this carrier is electrified to be used for causing the toner to be absorbed into the photosensitive material drum and the surface of the paper, the carrier does not adhere to the surface of the paper and is not consumed, so that the amount of the carrier does not decrease. On the other hand, although the toner itself is not electrified, the toner is gradually consumed to be decreased when a printed matter is prepared after processes, such as transfer, fixing and cleaning. Therefore, the toner must be supplied as required with the use of the image forming system.
The way for supplying the toner is broadly divided into two methods. One of the methods is a method for providing a cartridge dedicated to the copying machine and for supplying a predetermined amount of toner, which is filled in a container, from a supply port of the cartridge when the residual quantity of the toner in the copying machine is short. According to this method, when the toner is supplied to the cartridge from a container, it is difficult for a usual user to skillfully fill the toner in the small-diameter supply port of the cartridge, if not for experts, so that there is the possibility that the toner spills to dirty user's cloths and/or hands. If the spilled toner is raked up to be put in the cartridge, there is also the possibility that impurities are mixed therein.
The other toner supply method is a method using an exchangeable cartridge. This method is an excellent supply method easy to be used, since the exchangeable cartridge is capable of supplying a toner, which is mixed at the best to cause the image forming system to display the best performance to prepare a copied matter, to the developing part of the image forming system without mixing impurities, and of preventing the user for supplying the toner from spilling the toner or the user's cloths and/or hands from being dirtied.
In order to supply a toner using a conventional toner supply device, an empty cartridge formed so as to have a predetermined shape and standard is detached from a cartridge attaching part of a copying machine, and an exchanged cartridge which has the same shape and standard as those of the empty cartridge and which is filled with a toner, is attached on the cartridge attaching part after being sufficiently shaken. Although there are various shapes and capacities of toner cartridges, there is a cylindrical toner cartridge as one of them. The cylindrical toner cartridge has the merit of being capable of utilizing the inner peripheral wall to efficiently supply a toner to a discharging hole. If the cylindrical cartridge is horizontally arranged, a spiral groove is formed in the inner wall surface of the cylindrical cartridge, or the cylindrical cartridge is rotated about the central axis thereof, so that the toner is guided toward the discharging hole.
However, according to such a conventional toner supply device, it is indicated that the user shall shake the cartridge well before exchange of the cartridge in order to prevent the toner from being locally biased in the cartridge. If the user fails to carry out such a shaking operation, there are some cases where the toner is biased locally in the cartridge. Although the cartridge is exchanged, there is a problem in that the supply of the toner is slow or a desired quantity of supplied toner can not be obtained after exchange of the cartridge.
In addition, according to the above described toner supply device of a type wherein the cylindrical cartridge is rotated, if the power supply of the copying machine is turned off when the cartridge is rotated, the toner discharging hole can not be stopped while facing upwards. Therefore, it is required to provide a mechanism for always detecting the position of the discharging hole when the power supply of the copying machine is turned off regardless of the stop of the copying machine for exchange of the toner cartridge, and for adjusting the stopped position so that the detected discharging hole always faces upwards. Such detecting means or position adjusting mechanism increase the producing costs of the copying machine, so that the user has useless economical loads.
SUMMARY OF INVENTION
It is therefore an object of the present invention to eliminate the aforementioned problems in the above described conventional system and to provide a toner supply device capable of stably supplying a toner immediately after an exchange of a cartridge when the user fails to carry out a shaking operation, and the device having a constitution in which a used cartridge can be exchanged with a toner discharging hole facing upwards even though a position of the toner discharging hole of the cartridge faces toward any direction when the power supply of the copying machine is turned off.
In order to accomplish the aforementioned and other objects, according to a basic concept of the present invention, a toner supply device includes: a toner cartridge including a spiral protruding portion spirally protruding from at least an inner peripheral surface thereof, a filling positioning portion provided in a peripheral surface thereof in the vicinity of a base end portion of closed both end portions, and a toner discharging hole formed in the periphery thereof in the vicinity of a tip end portion of the both end portions; a cartridge supporting portion, provided on a body, for horizontally supporting thereon the toner cartridge while allowing rotation of the toner cartridge; an inlet holder provided on one end of an inlet side of the cartridge supporting portion, the inlet holder including a body-side positioning portion, which engages the filling positioning portion so that the toner discharging hole always faces upwards when the toner cartridge is attached and detached, and a biasing member for continuing to bias the base end portion of the toner cartridge toward the tip end portion by a predetermined biasing force after the toner cartridge is attached; and a drive unit including a cup-shaped gripping portion for covering a peripheral surface of the one end including the toner discharging hole of the toner cartridge and for gripping the toner cartridge while a position of a toner supply hole corresponding to the toner discharging hole of the toner cartridge is coincident with the toner discharging hole so as to always face upwards when the toner cartridge is attached, a drive gear comprising a gear set including a gear provided on a bottom of the gripping portion and a gear meshing therewith, and rotation driving means for applying a torque to the gripping portion and the toner cartridge gripped by the gripping portion via the drive gear.
In the toner supply device according to the above basic concept, a toner supply device according to a first aspect may comprise the toner cartridge having the cylindrical container, which has the spiral protruding portion and the filling positioning portion and the diameter of which decreases via a stepped portion so as to form a small-diameter portion at a tip end thereof, the small-diameter portion having an end surface being open; and a cap which is mounted on a tip end portion of the cylindrical container to engage the small-diameter portion and which has the toner discharging hole in a peripheral surface thereof so that the relationship between the position of the filling positioning portion and the position of the toner discharging hole is constant.
In the toner supply device according to the first aspect, the toner cartridge may further comprise a cover member for shielding the toner discharging hole, the cover member being formed of a ring having a greater width than a diameter of the toner discharging hole formed in the peripheral surface of the cap, sand cover member being mounted so that the small-diameter portion of the cap is slidable in axial directions.
Furthermore, the toner supply device according to the first aspect, may apply a seal of an elastic member for enhancing a face contact with the cover member, on the periphery of the small-diameter portion of the cap at least at a position, at which the toner discharging hole is formed.
In the toner supply device according to the above constitution, a groove extending in axial directions may be formed in an outer peripheral surface of the small-diameter portion of the cap, and a protrusion extending in axial directions is formed in an inner peripheral surface of the cover member, the groove engaging the protrusion to inhibit rotation the cover member to allow only slide of the cover member.
In the toner supply device according to the first aspect, a positioning protruding portion for regulating rotational movement of the toner cartridge may be provided on a tip end surface of the cap.
In the toner supply device according to the first aspect, the filling positioning portion formed on the base end side peripheral surface of the cylindrical container may be formed of a protrusion protruding in a radial direction of a circular container.
In the toner supply device according to the basic concept, the cartridge supporting portion may comprise a plate member having one end to which the inlet holder is assembled, the other end to which the drive unit is attached, and a U-shape at a cross section thereof; and a roller which is rotatably attached to a shaft mounted in the insertion hole which is formed on the inlet holder. In the toner supply device according to the basic concept, the inlet holder may comprise an inserting port, into which the toner cartridge is inserted while playing therewith; a recessed portion serving as a body-side positioning portion, which engages the filling positioning portion provided on the base end side peripheral surface of the toner cartridge; and a biasing lever serving as the biasing member, the biasing lever
19
being biased by a spring for biasing the cylindrical container, which is inserted in a horizontal direction, toward a tip end portion from a base end portion.
In a toner supply device according to a second aspect, the drive unit may comprise a semicylindrical holder which is secured to the other end on the insertion side of the cartridge supporting portion and which has a chamber communicated with a hopper-like supply port for supplying a toner to a developing device arranged below the cartridge supporting portion; a holder cover which has a semicylindrical shape corresponding to the holder and which is put on the holder to be secured thereto; a holder guide which is rotatably housed in the chamber formed by the holder and the holder cover and which has a toner supply hole having the same diameter as that of the toner discharging hole of the toner cartridge, the holder guide rotating with the toner cartridge while the toner supply hole is coincident with the toner discharging hole; a disk which has a hole engaging a positioning protrusion formed on a tip end surface of the toner cartridge and which has a shaft having a D-shaped cross section engaging a D hole formed in an end surface of the holder guide, the toner cartridge being fixed to the holder guide by the disk; a motor serving as the rotating means housed in the chamber formed by the holder and the holder cover; and a drive gear part including a plurality of gears provided in the vicinity of the chamber, the drive gear part meshing with a gear secured to a tip end of the shaft of the disk, to transmit a rotation driving force of the motor to the holder guide, disk and toner cartridge, which are integrated, to rotate them.
In the toner supply device according to the second aspect, the drive unit may comprise a screw-like feeding part provided in the chamber, a gear which is mounted on an end portion of the feeding part and which meshes with the drive gear part mounted on an output shaft of the motor, and a carrier auger for carrying a toner, which is supplied into the chamber from the toner cartridge, to the hopper-like supply port.
In the toner supply device according to the second aspect, the disk may be housed while the shift of the disk in the direction of rotation with respect to the holder guide is regulated, and the D-shaped shaft engages the D hole formed in the bottom of the holder guide at the center thereof, the D-shaped shaft engaging a hole formed in a partition wall, which separates the chamber from a housing chamber for the holder guide, while playing therewith, the D-shaped shaft having a tip end, on which a gear of the drive gear part is mounted and which engages a spring while playing therewith, the D-shaped shaft rotatably engages a bearing provided in the inner surface of the chamber.
In the toner supply device according to the above constitution, the gear mounted on the D-shaped shaft of the disk may have a protrusion on a surface on the side of the holder guide at an eccentric position, the protrusion engaging a rotation preventing hole, which is formed in the vicinity of the D hole of the partition wall, by a biasing force of the spring to be positioned so that the toner supply hole and the discharging hole face upwards.
In the toner supply device according to the above constitution, the device may comprise a pulley, to which a driving force is transmitted via a belt, and a pinion gear integrated with the pulley are mounted on the output shaft of the motor, and the drive gear part includes a first gear meshing with the pinion gear, a second gear rotating coaxially with the first gear, a third gear meshing with the second gear to rotate the carrier auger and being coaxial with the carrier auger, and a fourth gear being coaxial the first and second gears to protrude into the chamber to mesh with the gear mounted on the D-shaped shaft of the disk.
In the toner supply device according to the second aspect, the device may have the holder, the holder cover, the holder guide, the disk, the motor, the drive gear part and the carrier auger, which are comprised in an integrally combined assembly.
In the toner supply device according to the basic concept, the toner supply device according to a third aspect may further comprise an information recording part, provided on the base end side outer peripheral surface of the cylindrical container of the toner cartridge, for recording a toner information including the color, component and quantity of a toner housed in the toner cartridge; and a detector, provided in the toner cartridge receiving portion, for reading the toner information from the information recording part from the outer peripheral surface of the toner cartridge.
In the toner supply device according to the third aspect, the information recording part is commonly used by a positioning portion, which protrudes from the base end side outer peripheral surface of the cylindrical container of the toner cartridge, so as to engage a recessed portion serving as the body-side positioning portion provided in the inserting port of the inlet holder.
In the toner supply device according to the above constitution, the circumferential length of the protrusion serving as the positioning portion may be divided into a plurality of parts to record information of the toner housed therein.
In the toner supply device according to the above constitution, a toner supply device may further includes a micro switch serving as the detector, provided in the toner cartridge receiving portion, for recording the toner information while following a protruding shape of the information recording portion commonly used for the positioning portion.
In the toner supply device according to the third aspect, the information recording part may comprise a seal-like information recording part, applied on the outer peripheral side of the cylindrical container of the toner cartridge, for indicating information by color coding.
In the toner supply device according to the above constitution, a toner supply device may further includes an optical sensor serving as the detector for reading information recorded by color cording in the seal-like information recording portion.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1
is a sectional view showing the whole construction of a copying machine as an image forming system, to which a toner supply device according to the present invention is applied;
FIG. 2
is a schematic diagram showing a principal part of a toner supply device;
FIG. 3
is an exploded perspective view showing the details of a cylindrical container and cap constituting a toner cartridge;
FIG. 4
is an exploded perspective view showing a driving unit of a toner supply device;
FIG. 5
is a perspective view showing a toner cartridge while being inserted into an inlet holder;
FIG. 6
is a sectional view showing a toner cartridge immediately being attached;
FIGS. 7A through 7C
are sectional views showing the operation of detaching a toner cartridge;
FIG. 8
is a perspective view showing the state that a toner cartridge is combined with a drive unit, together with a holder;
FIG. 9
is a perspective view showing the state that a toner cartridge is combined with a drive unit, wherein a holder is omitted;
FIGS. 10A and 10B
are perspective and back views showing a toner information recording part and a detector, which are provided on the outer peripheral side of a toner cartridge;
FIGS. 11A and 11B
are perspective views showing different examples of a toner information recording part and a detector; and
FIGS. 12A through 12D
are perspective and back views for explaining the agitating operation of a toner cartridge.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the accompanying drawings, the preferred embodiments of a toner supply device for use in an image forming system, according to the present invention, will be described in detail below. In the preferred embodiments described below, a copying machine is used as an example of an image forming system, and while the detailed structure thereof will be described, a toner supply device for use in the copying machine will be described as an example.
FIG. 1
is a sectional view showing the whole construction of a copying machine, in which a toner supply device according to the present invention is provided. In
FIG. 1
, a copying machine
1
has a paper feeding cassette device
2
for housing therein a large number of papers, in the lower portion of the body thereof. The copying machine
1
also has an LCF paper feeding device
3
for feeding a large number of papers having the same size, and a manual paper feeding device
4
capable of manually feeding various kinds of papers having various sizes.
The copying machine
1
includes: an image reading part
5
, provided in the upper portion, for reading a manuscript; an automatic manuscript feeding device
6
for feeding the manuscript to the image reading part
5
; an image storing part
7
for storing image data read by the image reading part
5
; and an optical laser system
9
for deriving the stored image data to write an image to be printed, in an image forming part
8
.
As shown in
FIG. 2
in addition to
FIG. 1
, the image forming part
8
comprises a photosensitive material drum
10
, a developing device
11
, a cleaner
12
, an electrification charger
13
, a de-electrifying lamp
14
, and a transfer/peeling charger
15
. On the developing device
11
, a toner cartridge
16
for supplying a toner, and a driving part
17
(not shown in
FIGS. 1 and 2
) for rotating the toner cartridge
16
are attached.
Referring to
FIG. 3
, the detailed construction of the toner cartridge
16
will be described. In
FIG. 3
, the toner cartridge
16
comprises a cylindrical container
60
serving as a body, a cap
160
serving as a toner discharging part, and a discharging hole shielding cover
165
.
The cylindrical container
60
has a cylindrical shape with a bottom. At least on the inner peripheral surface of the cylindrical container
60
, there is formed a spiral protrusion (not shown) for gradually feeding a toner, which is previously filled, toward an opening portion
61
as the cylindrical container
60
rotates. In the first preferred embodiment shown in
FIG. 3
, the cylindrical container
60
is formed of a synthetic resin by the blow molding, so that a spiral groove
62
is formed in the outer peripheral surface of the cylindrical container
60
so as to correspond to the spiral protrusion for guide.
At a predetermined position spaced from the bottom of the cylindrical container
60
, there are provided positioning portions
63
for positioning the outer periphery of the cylindrical container
60
. In the first preferred embodiment shown in
FIG. 3
, two positioning portions
63
are formed by removing a part of a peripheral flange.
The opening portion
61
of the cartridge
16
is formed at the center of a stepped portion
64
and projects therefrom so as to have a predetermined diameter. A part of the stepped portion
64
is formed with a positioning cut-out portion
65
for integrating the container
60
with the cap
160
so as to establish a predetermined relationship between the positions of a discharging hole
161
, which will be describe later, and the positioning portions
63
when the cap
160
is mounted on the cylindrical container
60
.
The cap
160
has a shape having a stepped portion, which corresponds to the shape of the periphery of the opening portion
61
of the cylindrical container
60
, as a whole. The cap
160
has the discharging hole
161
at an optional position on the peripheral wall thereof. The cap
160
is provided for supplying one dose of the toner when the cap
160
is rotated by a half rotation from the initial position to face downwards during the rotation of the toner cartridge
16
after the cap
160
is mounted on the cylindrical container
60
. At positions shifted from the discharging hole
161
by 90 degrees in the peripheral wall surface, two engaging portions (protrusions)
162
a
and
162
b
for engaging a discharging hole shielding cover
165
, which will be described later, are provided on each of both sides. Although only the engaging portions
162
a
and
162
b
on one side are shown in
FIG. 3
, other two engaging portions
162
a
and
162
b
are provided at positions shifted from the engaging portions
162
a
and
162
b
on the shown side by 180 degrees. As will be described in detail later, a groove
162
c
is formed between the two engaging portions
162
a
and
162
b
, and the cover
165
is designed to move in the groove
162
c
in axial directions to contact the engaging portions
162
a
and
162
b.
On the tip flat surface of the cap
160
, there are provided protruding portions
163
serving as positioning portions for engaging positioning recessed portions (not shown) formed in a flat surface of the inner wall of a holder guide of a drive unit
20
, which will be described later, to inhibit the rotational shift between the holder guide and the toner cartridge
16
. In this first preferred embodiment, the protruding portions
163
are formed by two bosses arranged in the radial directions corresponding to the position of the discharging hole
161
. In addition, the protruding portions
163
serve to rotate the cylindrical container
60
while receiving the torque of a motor
26
(
FIG. 4
) which will be described later. On the opposite side of the discharging hole
161
in the radial direction in the peripheral wall of the cap
160
, a guide groove
164
for guiding the axial movement of the cover
165
is formed so as to extend in axial directions.
The cover
165
for shielding and opening the discharging hole
161
has a ring shape having a predetermined diameter and a predetermined width which is greater than the diameter of the discharging hole
161
. The cover
165
facing the engaging portions
162
a
and
162
b
and grooves
162
c
has protrusions for engaging the engaging portions
162
a
and
162
b
, and elastic spring portions
166
formed by forming U-shaped cut-outs in the periphery thereof. That is, the U-shaped cut-outs are formed in the cover
165
in circumferential directions thereof to form elastic tongue pieces
166
serving as cantilevers, and inner stoppers
166
a
and outer stoppers
166
b
are formed on the internal and external surfaces of the tongue pieces
166
so as to be movable in the grooves
162
c
of the cap
160
in axial directions to abut on the protrusions
162
a
and
162
b.
Moreover, as described above, a protruding portion
167
protruding from the inner peripheral surface of the cover
165
to extend in axial directions thereof is provided so as to correspond to the guide groove
164
of the cap
160
. The protruding portion
167
is positioned by the guide groove
164
so that the cover
165
is slidable along the peripheral surface of the cap
160
.
Although the discharging hole
161
is open and closed by the sliding of the cover
165
, there is a slight gap between the outer peripheral surface of the cap
160
and the inner peripheral surface of the cover
165
. In order to prevent the toner from leaking from the gap while shielding the discharging hole
161
, a seal
168
of an elastic material, such as felt or sponge, is applied on a portion surrounding the discharging hole
161
. The seal
168
has a through hole
169
formed so as to face the discharging hole
161
. The construction of the toner cartridge has been described above.
Referring to
FIG. 4
, the construction of the drive unit
20
for rotating the above described toner cartridge
16
will be described below.
Briefly, the torque of the motor
26
is transmitted to a disk (driving plate)
36
to rotate the toner cartridge
16
since the protruding portions
163
of the toner cartridge
16
are inserted into recessed grooves (driving holes)
36
b
,
36
b
formed in the disk
36
. In addition, a carrier auger
33
is rotated by the motor
26
to move the toner from a chamber
23
to a hopper
24
. The detailed construction of the drive unit
20
will be described below.
In
FIG. 4
, a cartridge receiving portion
17
is secured to the body of the copying machine
1
, and is a substantially U-shaped receiving member of a metal or synthetic resin. The drive unit
20
is mounted on an end portion
17
a
of the U-shaped receiving portion
17
on the front side in the figure. A rectangular inlet guide
18
is secured to the other end portion
17
b
of the receiving portion
17
by means of a screw or the like. The inlet guide
18
has a guide hole
18
A having a diameter capable of receiving the toner cartridge
16
, and two rollers
18
B along the periphery of the insertion opening
18
A for rotatably supporting the toner cartridge
16
.
On the inlet guide
18
, there is mounted a substantially C-shaped biasing lever
19
for biasing the bottom of the cylindrical container
60
toward the drive unit
20
after the toner cartridge
16
is attached. The biasing lever
19
biases the cylindrical container
60
, which is inserted by a spring
19
A in a horizontal direction, toward the drive unit
20
from the guide
18
.
FIG. 5
is a perspective view schematically showing the inlet holder
18
, the biasing lever
19
and the toner cartridge
16
when the toner cartridge
16
is inserted into the inlet holder
18
. As shown in this figure, on the upper side of the inner peripheral surface of the insertion opening
18
A, there is formed a recessed portion
18
C engaging the protruding positioning portion
63
of the cylindrical container
60
, i.e., allowing the insertion and extraction of the toner cartridge
16
.
As shown in
FIG. 4
, the drive unit
20
comprises: a substantially semicylindrical holder
21
; a holder cover
22
integrated with the holder
21
for forming a cylinder which is open toward the inlet guide
18
; a chamber
23
defined by the holder
21
and the holder cover
22
; a hopper
24
for supplying a toner, which is filled in the chamber
23
, to the developing device
11
; and a drive mechanism
25
arranged in the vicinity of the chamber
23
. The holder
21
and the holder cover
22
have a shape formed by dividing a cylinder. The holder
21
has a partition wall
21
a
defining the chamber
23
, and an engaging partition wall
21
b
engaging a flange portion
35
c
of a holder guide
35
which will be described later. The partition wall
21
a
has a cut-out
21
c
which is associated with a facing partition wall (not shown) of the holder cover
22
for forming a hole.
The drive mechanism
25
comprises a motor
26
serving as a driving source, a belt
27
, a pulley
28
, drive gear sets
30
,
31
, a spring
32
, a carrier auger
33
for promoting the movement of the toner from the chamber
23
to the hopper
24
, a bush
34
, a holder guide
35
and a disk
36
. Furthermore, reference number
29
denotes a spring mounted on a pin of a cover of the hopper
24
. The drive gear set
30
comprises: a large-diameter first gear
30
a
; a second gear
30
b
which meshes with the first gear
30
a
and which is mounted on the carrier auger
33
via the bush
34
; a third gear
30
c
which meshes with a gear
28
a
integrated with the pulley
28
outside of the chamber
23
; and a fourth gear
30
d
mounted on one end of a shaft, on the other end of which the third gear
30
c
is mounted. The fourth gear
30
d
is arranged in the chamber
23
, and is designed to mesh with the gear set
31
fixed to the holder guide
35
.
The holder guide
35
is a cup-shaped member having a diameter which is a size larger than the cylindrical portion at the tip of the cap
160
of the toner cartridge
16
shown in FIG.
3
. The holder guide
35
has a supply hole
35
a
which is formed so as to face the discharging hole
161
of the cap
160
. The central portion of the bottom of the holder guide
35
protrudes in the form of a boss, in which a D-shaped hole
35
b
is formed. The disk
36
has a shaft
36
d
having a D-shaped cross section, which passes through the D-shaped hole
35
b
of the holder guide
35
, and holes or recessed portions
36
b
formed in the disk
36
on a line defining a diameter thereof at positions which are symmetrical with respect to the longitudinal central axis of the flat surface of the shaft
36
a
. Furthermore, reference number
35
c
denotes a flange portion for causing the holder guide
35
to engage the holder
21
, and reference number
35
d
shown in
FIG. 6
denotes an engaging protrusion engaging the cover
165
of the cap
160
to open the discharging hole
161
.
The recessed portion
36
b
has a shape and size so as to engage the protruding portion
163
protruding from the tip end surface of the cap
160
of the toner cartridge
16
. When the protruding portion
163
and the shaft
36
a
engage the recessed portion
36
b
and the D-shaped hole
35
b
, respectively, the toner cartridge
16
and the holder guide
35
are integrally rotated while at least the rotational shift therebetween is inhibited. In addition, the gear set
31
has a protrusion
31
a
engaging a hole which is formed by the cut-out
21
c
formed in the partition wall
21
a
of the holder
21
, and the cut-out (not shown) of the holder guide
22
facing the cut-out
21
c
, and a D-shaped hole
31
b
having a shape corresponding to the D-shaped hole
35
b
of the holder guide
35
. The tip portion of the shaft
36
a
of the disk
36
passes through the D-shaped holes
35
b
and
31
b
to engage the spring
32
while playing therewith, so that the shaft
36
a
rotatably engages a shaft receiving portion
23
a
formed in the inner wall of the chamber
23
. The shaft receiving portion
23
a
is shown in the sectional view of
FIG. 6
although it is not shown in the exploded perspective view of FIG.
4
.
The respective parts with the above described constructions are previously assembled except for the toner cartridge
16
. The drive unit
20
is assembled to be mounted on the one end side
17
a
of the cartridge receiving portion
17
, and the inlet holder
18
having the biasing lever
19
is mounted on the other end portion
17
b
. The drive mechanism
25
of the drive unit
20
is mounted on the inside and outside of the chamber
23
separated by the partition wall
21
a
of the holder
21
, to constitute the gear systems
30
and
31
. The holder guide
35
is provided between the partition wall
21
a
of the holder
21
and the engaging partition wall
21
b
engaging the flange portion
35
c
of the holder guide
35
while the disk
36
of the holder guide
35
is mounted. While all of the parts are combined with the holder
21
, the holder
21
is covered with the holder cover
22
to be fixed by the shown screw to be assembled, and thereafter, the assembly is fixed to the one end side
17
a
of the cartridge receiving portion
17
.
If the peripheral wall of the cylindrical container
60
is nearly housed in the inlet holder
18
when the cylindrical container
60
is inserted from the other end portion
17
b
of the receiving portion
17
, there is a problem in that it is difficult to insert and extract the cylindrical container
60
. Therefore, the bottom of the cylindrical container
60
is provided with a handle (not shown) so that the user is easy to hold the cylindrical container
60
. In this first preferred embodiment, the handle is formed with a mark for showing the direction of the toner discharging hole
161
of the cap
160
. In addition, a concavoconvex non-slip portion is formed on the surface of the handle.
Referring to
FIGS. 5 through 7C
, the operations for attaching and detaching the toner cartridge
16
on and from the toner supply device with the above described construction will be described. First, in order to attach the toner cartridge
16
on the drive unit
20
, after the toner cartridge
16
is horizontally arranged to be sufficiently shaken, the toner cartridge
16
is inserted into the guide hole
18
A of the inlet holder
60
from the side of the cap
160
as shown in FIG.
5
. At this time, if this insertion is carried out while the user grips the handle of the bottom of the cylindrical container
60
to turn the arrow mark upwards, the protruding positioning portion
63
of the cylindrical container
60
is coincident with the recessed portion
18
C of the inlet holder
18
. By thus inserting the toner cartridge
16
, the discharging hole
161
of the cap
160
is inserted while remaining facing upwards. However, since the discharging hole
161
of the cap
160
is closed by the ring-shaped cover
165
at this time, the cover
165
can also prevent the toner from leaking.
FIG. 6
is a plan view showing the state that the tip portion of the toner cartridge
16
engages the drive unit
20
, which is viewed from the top of
FIG. 5
to show the holder
21
and the toner cartridge
16
while the holder cover
22
is removed. This figure shows a cross section of only the holder guide
35
and the cover
165
of the cap
160
. If the cartridge
16
is further inserted from the position shown in
FIG. 6
, the protruding portion
163
serving as the positioning portion engages the recessed portion
36
b
of the disk
36
to cause the tip end surface of the cap
160
to push the disk
36
.
Slightly before this, the engaging protrusion
35
d
formed on the inner peripheral surface of the holder guide
35
engages the outer stopper
166
b
of the elastic tongue piece of the cover
165
. Thus, the cover
165
slides while the protrusion
167
is guided by the guide groove
164
shown in
FIG. 3
, so that the discharging hole
161
is open. Thus, the discharging hole
161
is open in the holder guide
35
, and the discharging hole
161
is coincident with the supply hole
35
a
of the holder guide immediately after the discharging hole
161
is open. In this state, the protrusion
31
a
of the gear set
31
engages the hole formed by the cut-out
21
c
of the holder
21
and the cut-out of the holder cover
22
facing the cut-out
21
c
. In
FIG. 6
, the cover
165
moves to the right with respect to the cap
160
, so that the inner stopper
166
a
abuts on the engaging portion
162
b
. If the cartridge
16
is further thrust, the upper stopper
166
b
moves to the left in the figure to pass over the engaging protrusion
35
d
to a position shown in FIG.
7
A.
Referring to
FIG. 6
again, when the toner cartridge
16
is further thrust as described above, while the tip end surface of the cap
160
presses the disk
36
while the cylindrical portion
163
engages the recessed portion
36
b
, the shaft portion
36
a
contacts the shaft receiving portion
23
a
against the spring force of the spring
32
to be positioned. In this state, the gear set
31
mounted on the shaft portion
36
a
meshes with the fourth gear
30
d
of the gear set
30
. This state is shown in FIG.
7
A. By driving the motor
26
in this state, the torque of the motor is transmitted by the drive mechanism
26
comprising the gear sets
30
and
31
to rotate the cap
160
and the cylindrical container
60
.
Referring to
FIGS. 7A through 7C
, the operation of detaching the toner cartridge by the drive unit
20
will be described below. In the conventional toner supply device, it is required to stop the rotation of the toner cartridge at a position, at which the discharging hole and the supply hole face upwards, so as to prevent the toner from leaking from the discharging hole of the cap and the supply hole of the holder guide. However, in the first preferred embodiment of a toner supply device according to the present invention, the rotation of the toner cartridge
16
can be stopped even if the discharging hole
161
is arranged at any rotational positions.
That is, although the toner cartridge
16
can be stopped even if the supply hole
35
a
of the holder guide
35
and the discharging hole
161
of the cap
160
are arranged at any positions, if the toner cartridge
16
is intended to be detached in this state, the toner cartridge
16
can not be detached since the recessed portion
18
C of the inlet holder provided at the other end portion of the toner cartridge
16
is not coincident with the protruding positioning portion
63
of the container
60
.
When the toner cartridge
16
is detached, the biasing lever
19
mounted on the inlet guide
18
is first open. At this time, the toner cartridge
16
, the holder guide
35
, the disk
36
and the gear set
31
are moved by the spring
32
by 4.5 mm in the direction shown by the arrow. By this movement by 4.5 mm, the gear
30
D is disengaged from the gear set
31
, so that the toner cartridge
16
can freely rotate.
Then, by freely rotating the toner cartridge
16
to cause the recessed portion
18
C of the inlet guide
18
to be coincident with the protruding positioning portion
63
of the container
60
, the toner cartridge
16
can be detached. At this time, since the toner cartridge
16
meshing with the disk
36
is rotated so that the protrusion
31
a
of the gear set
31
is coincident with the position of the engaging hole which is formed by the cut-out
21
c
of the partition wall
21
a
of the holder
21
and the cut-out of the holder cover
22
facing the cut-out
21
c
, the toner cartridge
16
, the holder guide
35
and the gear set
31
are further moved by the spring
32
by 2.5 mm in the direction shown by the arrow (therefore, the total quantity of movement is 7 mm).
Thus, even if the toner cartridge
16
is detached, the holder guide
35
is fixed at the lower position so that the supply hole
35
a
faces upwards. Therefore, when a new toner cartridge
16
is inserted, the discharging hole
161
is always coincident with the supply hole
35
a
since the holder guide
35
is positioned.
In addition, when the drive mechanism is operated while the toner cartridge
16
is detached, the gear set
31
is disengaged from the gear
30
d
, so that the holder guide
35
does not rotate. Therefore, the supply hole
35
a
is not shifted, and the gears are not damaged.
Thus, when the toner cartridge
16
is attached and detached without providing the holder guide
35
with any detection mechanisms, the holder guide
35
can be always fixed at a predetermined position. Thus, even if the toner cartridge
16
is detached at any positions, when the toner cartridge
16
is attached again, if the toner cartridge
16
is attached while the protruding positioning portion
63
of the toner cartridge
16
is coincident with the recessed portion
18
C of the inlet holder
18
, the toner cartridge can be driven while the discharging hole
161
is coincident with the supply hole
35
a.
In this state, the discharging hole
161
of the toner cartridge
16
is gradually being closed by the cover
165
shown by the two-dot chain line in FIG.
7
B. If this is further extracted, the discharging hole
161
is completely closed as shown in
FIG. 7C
, so that the discharging hole
161
can remain being closed when the toner cartridge
161
is extracted. In this state, if the disk
36
is further moved by 2.5 mm by the biasing force of the spring
32
, the toner cartridge
16
is moved by “4.5+2.5=7 mm” toward the inlet holder
18
as shown in FIG.
7
C. In this state, since the bottom portion of the toner cartridge
16
is protruded by at least 7 mm from the inlet holder
18
, if the user holds and extracts the bottom portion of the cylindrical container
60
of the toner cartridge
16
, the used toner cartridge
16
can be extracted.
FIGS. 8 and 9
are perspective views for explaining the operation of supplying a toner to a developing device
11
by means of the toner supply device with the above described construction.
FIG. 8
shows a drive unit
20
and a toner cartridge
16
, together with a holder
21
.
FIG. 9
is a perspective view showing the state that the holder
21
in
FIG. 8
is omitted. In the toner supply device attached on the toner cartridge receiving part by the attaching operation described referring to
FIGS. 3 through 6
, a motor
26
serving as a drive part of the drive unit
20
is controlled by a control unit (not shown) as shown in
FIGS. 8 and 9
, so that the toner cartridge
16
receives torque from a drive mechanism
25
, such as a gear, to rotate as shown by an arrow in the figure.
By this rotation, a spiral protruding portion formed in a cylindrical container
60
is sequentially carried toward a supply hole
35
a
. In a usual working state, the toner is carried by the forward rotation in the direction of the arrow. During exchange of the toner cartridge
16
, the operation of breaking the toner biased on the bottom side can be carried out by alternately repeating the forward rotation in the direction of the arrow and the reverse rotation in the reverse direction of the arrow as described later.
The toner in the toner cartridge
16
is fed via a discharging hole
161
and a supply hole
35
a
by rotating the toner cartridge as required. The fed toner is temporarily stored in the carrier auger
33
of the holder
21
, and then, supplied toward the developing device
11
from the supplying hopper part
24
of the holder
21
by means of the carrier auger
33
. There is the variation in amount of the toner fed from the discharging hole of the toner cartridge
16
and the supply hole
35
a
per unit time. If the toner is supplied to the developing device
11
in this state, there are problems, such as over toner and “fogging”. For that reason, the toner fed from the discharging hole
161
of the toner cartridge
16
is temporarily stored in the carrier auger
32
, and then, carried by the carrier auger
32
. Furthermore, a gear
30
b
mounted via a bush
34
meshes with a gear
30
a
to rotate the carrier auger
33
in synchronism with the rotation of the toner cartridge
16
to carry the toner.
FIGS. 10A and 10B
are schematic diagrams for explaining control when the toner cartridge
16
is attached. On the outer peripheral surface of the toner cartridge
16
, a detecting protrusion is provided. In the shown preferred embodiment, a protruding positioning portion
63
, which is formed on the peripheral wall of the cylindrical container
60
in the vicinity of the bottom thereof so as to correspond to a recessed portion
18
C serving as a positioning portion when the toner cartridge
16
is inserted into a guide hole
18
A of an inlet holder
18
, also serves as a detecting protrusion. On the copying machine
1
, a detector
40
of a micro switch or an optical sensor for reading information indicated by the protruding positioning portion
63
is mounted. The detector
40
has recorded the quantity, color, component and destination of the toner housed in the cylindrical container
60
of the toner cartridge
16
, as information. By reading the information recorded on the outer peripheral surface by the detector
40
when the toner cartridge
16
is exchanged, the above described information relating to the exchanged and attached toner cartridge is fed to a control part (not shown) of the copying machine
1
to display toner information on a display part (not shown) on the basis of control of the control part.
The reading operation when the toner information is recorded on the outer peripheral surface of the cylindrical container
60
will be described below. As a first operation after the toner cartridge
16
is exchanged, the drive unit
20
rotates the toner cartridge
16
in the rotational direction during the supply of the toner, i.e., in the reverse direction (the direction of the arrow in
FIG. 10A
) of the arrow direction shown in
FIG. 8
, by two or more cycles to read the toner information from the detector
40
of a micro switch. If no protrusion is formed after the reading operation is carried out, it is determined that the toner cartridge is not a normal toner cartridge, a massage indicative thereof is displayed on the display part or the like.
For example, in the case of the protrusion shown in
FIG. 10A
, if the positioning portion
63
used for exchanging the cartridge is formed with a cut-out
63
c
to form two protrusions
63
a
and
63
b
as shown in
FIG. 10B
, and if the rate of an angle β to an angle a has a predetermined meaning, the information relating to the toner can be added to the cartridge. For example, in the combination of the protrusions
63
a
and
63
b
, the mounting position angle α of the positioning portion
63
with respect to the toner cartridge
16
is fixed, and the destination can be changed to be domestic or specific country by changing only the width (positional angle β) of the protrusion
63
b.
Furthermore, while the protruding portion of the positioning portion
63
engaging the recessed portion
18
C of the inlet holder
18
has been used as the mark indicative of the toner information in the examples shown in
FIGS. 10A and 10B
, the present invention should not be limited thereto. A seal-like toner information part
66
, on which a mark shown in
FIG. 11B
is printed, may be applied on the peripheral surface of the cylindrical container
60
, and the information of the toner information part
66
may be detected by the detector
40
.
After the reading operation, if it is confirmed that there are no errors of the quantity, component and destination of the toner, a toner supply operation is carried out. Before the toner supply operation, the toner supply device carried out a toner agitating operation. Since the toner cartridge
16
is usually stored so that the discharging hole faces upwards, the toner is tightly packed on the lower side of the cylindrical container
60
. Therefore, notice is described on the manual for the exchange cartridge so that the cartridge shall be attached after the tightly packed state of particles is loosened from the state that the toner is compacted on the bottom side by sufficiently shaking the toner container before use.
However, the user who exchanges the toner cartridge often forgets to carry out the agitating operation. If the toner cartridge is exchanged without agitating the toner in the cartridge, even if the cylindrical container
60
is laid on its side, there are some cases where the toner on the upper side in the container is not supplied from the discharging hole
161
of the cap
160
toward the supply hole
35
a
of the holder guide
35
, so that the toner remains gathering on the upper side in the cylindrical container
60
.
According to the toner supply device of the present invention, even if the user forgets to carry out the agitating operation or does not sufficiently carry out the agitating operation, the drive unit
20
carries out the agitating operation immediately after the toner cartridge
16
is exchanged. Referring to
FIGS. 12A through 12D
, such an automatic agitating operation will be described. As shown by the broken line in
FIG. 12A
, the toner cartridge
16
during storage has a space on the upper side since the toner gathers on the lower side in the container
60
. If only the toner cartridge
16
is laid on its side, the internal toner remains gathering on the bottom side in the cylindrical container
60
so as not to be easily broken toward the discharging hole
161
. Therefore, if the user holds and shakes the toner cartridge
16
as shown by the outline arrow, the lump of the toner on the bottom side can be broken as shown in FIG.
12
C.
When the user did not sufficiently carry out or quite forgot such a shaking and agitating operation, the lump of the toner on the bottom side is automatically broken by rotating the drive unit
20
in forward and reverse directions bit by bit as shown by the arrow in FIG.
12
B. After various vibration experiments are carried out by a machine to examine the broken state of the lump of the toner, it was found that the rotation of the drive unit
20
in forward and reverse directions bit by bit shown in
FIG. 12B
was most effective in the breaking of the toner.
In order to break the lump of the toner, an angle exceeding an angle of repose indicative of the flowability of the toner is sufficiently effective. Therefore, as shown in
FIG. 12D
, a suitable angle exceeds the angle of repose with respect to a line passing through the center of the discharging hole
161
formed in the cap of the toner cartridge
16
, and is less than an angle, at which the toner does not leak from the discharging hole
161
when the rotations in forward and reverse directions are carried out, so that the oscillating range of the cylindrical
60
is preferably set so that the center line of the discharging hole
161
is arranged in the range of 45 degrees in each of forward and reverse directions.
Furthermore, when the oscillating angular range is set to be 90 degrees by the drive unit
20
, this can be easily controlled by using the detecting part
40
for detecting the angle a of the positioning part
63
shown in
FIG. 10B
by means of a micro switch. That is, if the angle a of
FIG. 10B
is about 70 degrees, after the detector
40
detects the outside of the protrusion
63
b
to allow a rotation by about 10 degrees, the rotation is reversed to detect the outer end of the protrusion
63
a
, and thereafter, a rotation by about 10 degrees is allowed to reverse the rotation again. Thus, the oscillating and agitating operation in an oscillating range of 90 degrees can be carried out by the drive unit
20
.
Claims
- 1. A toner supply device comprising:a toner cartridge including a spiral protruding portion spirally protruding from at least an inner peripheral surface thereof, a filling positioning portion provided in a peripheral surface thereof in the vicinity of a base end portion of closed both end portions, and a toner discharging hole formed in the periphery thereof in the vicinity of a tip end portion of the both end portions; a cartridge supporting portion, provided on a body, for horizontally supporting thereon said toner cartridge while allowing rotation of said toner cartridge; an inlet holder provided on one end of an insertion side of said cartridge supporting portion, said inlet holder including a body-side positioning portion, which engages said filling positioning portion so that said toner discharging hole always faces upwards when said toner cartridge is attached and detached, and a biasing member for continuing to bias said base end portion of said toner cartridge toward said tip end portion by a predetermined biasing force after said toner cartridge is attached; and a drive unit including a cup-shaped gripping portion for covering a peripheral surface of said one end including said toner discharging hole of said toner cartridge and for gripping said toner cartridge while a position of a toner supply hole corresponding to said toner discharging hole of said toner cartridge is coincident with said toner discharging hole so as to always face upwards when said toner cartridge is attached, a drive gear comprising a gear set including a gear provided on a bottom of said gripping portion and a gear meshing therewith, and rotation driving means for applying a torque to said gripping portion and said toner cartridge gripped by said gripping portion via said drive gear.
- 2. A toner supply device as set forth in claim 1, wherein said toner cartridge comprises: a cylindrical container, which has said spiral protruding portion and said filling positioning portion and the diameter of which decreases via a stepped portion so as to form a small-diameter portion at said tip end thereof, said small-diameter portion having an end surface being open; and a cap which is mounted on a tip end portion of said cylindrical container to engage said small-diameter portion and which has said toner discharging hole in a peripheral surface thereof so that the relationship between the position of said filling positioning portion and the position of said toner discharging hole is constant.
- 3. A toner supply device as set forth in claim 2, wherein said toner cartridge further comprises a cover member for shielding said toner discharging hole, said cover member being formed of a ring having a greater width than a diameter of said toner discharging hole formed in the peripheral surface of said cap, said cover member being mounted so that a small-diameter portion of said cap is slidable in axial directions.
- 4. A toner supply device as set forth in claim 3, wherein a seal of an elastic member for enhancing a face contact with said cover member is applied on the periphery of said small-diameter portion of said cap at least at a position, at which said toner discharging hole is formed.
- 5. A toner supply device as set forth in claim 3, wherein a groove extending in axial directions is formed in an outer peripheral surface of said small-diameter portion of said cap, and a protrusion extending in axial directions is formed in an inner peripheral surface of said cover member, said groove engaging said protrusion to inhibit rotation said cover member to allow only slide of said cover member.
- 6. A toner supply device as set forth in claim 2, wherein a positioning protruding portion for regulating rotational movement of said toner cartridge is provided on a tip end surface of said cap.
- 7. A toner supply device as set forth in claim 2, wherein said filling positioning portion formed on said base end side peripheral surface of said cylindrical container is formed of a protrusion protruding in a radial direction of a circular container.
- 8. A toner supply device as set forth in claim 2, wherein said inlet holder comprises: an inserting port, into which said toner cartridge is inserted while playing therewith; a recessed portion serving as said body-side positioning portion, which engages said filling positioning portion provided on the base end side peripheral surface of said toner cartridge; and a biasing lever serving as said biasing member, said biasing lever being biased by a spring for biasing said cylindrical container, which is inserted in a horizontal direction, toward said tip end portion from said base end portion.
- 9. A toner supply device as set forth in claim 2, which further comprises: an information recording part, provided on an outer peripheral surface of said base end side of said cylindrical container of said toner cartridge, for recording a toner information including the color, component and quantity of a toner housed in said toner cartridge; and a detector, provided in said toner cartridge holding portion, for reading said toner information from said information recording part from the outer peripheral surface of said toner cartridge.
- 10. A toner supply device as set forth in claim 9, wherein said information recording part is commonly used by a positioning portion, which protrudes from said outer peripheral surface of said base end side of said cylindrical container of said toner cartridge, so as to engage a recessed portion serving as said body-side positioning portion provided in an inserting port of said inlet holder.
- 11. A toner supply device as set forth in claim 10, wherein the circumferential length of said protrusion serving as said positioning portion is divided into a plurality of parts to record information of the toner housed therein.
- 12. A toner supply device as set forth in claim 10, which further comprises a micro switch serving as said detector, provided in said toner cartridge holding portion, for recording said toner information while following a protruding shape of said information recording portion commonly used for said positioning portion.
- 13. A toner supply part as set forth in claim 9, wherein said information recording part comprises a seal-like information recording part, applied on the outer peripheral side of said cylindrical container of said toner cartridge, for indicating information by color coding.
- 14. A toner supply device as set forth in claim 13, which further comprises an optical sensor serving as said detector for reading information recorded by color cording in said seal-like information recording part.
- 15. A toner supply device as set forth in claim 1, wherein said cartridge supporting portion comprises: a plate member having one end to which said inlet holder is assembled, the other end to which said drive unit is attached, and a U-shape at a cross section thereof; and a roller which is rotatably attached to a shaft mounted in an insertion hole which is formed on said inlet holder.
- 16. A toner supply device as set forth in claim 1, wherein said drive unit comprises:a semicylindrical holder which is secured to the other end of the insertion side of said cartridge supporting portion and which has a chamber communicated with a hopper-like supply port for supplying a toner to a developing device arranged below said cartridge supporting portion; a holder cover which has a semicylindrical shape corresponding to said holder and which is put on said holder to be secured thereto; a holder guide which is rotatably housed in said chamber formed by said holder and said holder cover and which has a toner supply hole having the same diameter as that of said toner discharging hole of said toner cartridge, said holder guide rotating with said toner cartridge while said toner supply hole is coincident with said toner discharging hole; a disk which has a hole engaging a positioning protrusion formed on a tip end surface of said toner cartridge and which has a shaft having a D-shaped cross section engaging a D hole formed in an end surface of said holder guide, said toner cartridge being fixed to said holder guide by said disk; a motor serving as said rotation driving means housed in said chamber formed by said holder and said holder cover; and a drive gear part including a plurality of gears provided in the vicinity of said chamber, said drive gear part meshing with a gear secured to a tip end of said shaft of said disk, to transmit a rotation driving force of said motor to said holder guide, disk and toner cartridge, which are integrated, to rotate them.
- 17. A toner supply device as set forth in claim 16, wherein said drive unit comprises a screw-like feeding part provided in said chamber, a gear which is mounted on an end portion of said feeding part and which meshes with said drive gear part mounted on an output shaft of said motor, and a carrier auger for carrying a toner, which is supplied into said chamber from said toner cartridge, to said hopper-like supply port.
- 18. A toner supply device as set forth in claim 17, wherein said holder, said holder cover, said holder guide, said disk, said motor, said drive gear part and said carrier auger comprises an integrally combined assembly.
- 19. A toner supply device as set forth in claim 16, wherein said disk is housed while the shift of said disk in the direction of rotation with respect to said holder guide is regulated, and said D-shaped shaft engages said D hole formed in the bottom of said holder guide at the center thereof, said D-shaped shaft engaging a hole formed in a partition wall, which separates said chamber from a housing chamber for said holder guide, while playing therewith, said D-shaped shaft having a tip end, on which a gear of said drive gear part is mounted and which engages a spring while playing therewith, said D-shaped shaft rotatably engages a bearing provided in the inner surface of said chamber.
- 20. A toner supply device as set forth in claim 19, wherein said gear mounted on said D-shaped shaft of said disk has a protrusion on a surface on the side of said holder guide at an eccentric position, said protrusion engaging a rotation preventing hole, which is formed in the vicinity of said D hole of said partition wall, by a biasing force of said spring to be positioned so that said toner supply hole and said discharging hole face upwards.
- 21. A toner supply device as set forth in claim 20, wherein a pulley, to which a driving force is transmitted via a belt, and a pinion gear integrated with said pulley are mounted on an output shaft of said motor, and said drive gear part comprises a first gear meshing with said pinion gear, a second gear rotating coaxially with said first gear, a third gear meshing with said second gear to rotate said carrier auger and being coaxial with said carrier auger, and a fourth gear being coaxial said first and second gears to protrude into said chamber to mesh with said gear mounted on said D-shaped shaft of said disk.
- 22. A toner cartridge for use in a toner supply device for supplying a toner to an image forming system for forming an optional image including characters and pictures with said toner, said toner cartridge comprising:a toner container having a cylindrical shape having an opening at a tip end thereof, said toner container being filled with a toner therein, said toner container having a spiral protruding portion formed in an inner peripheral surface thereof, and said toner container causing said toner, which is housed therein, toward said opening in an axial direction thereof when being rotated about an axis thereof; a substantially cup-shaped cap engaging said opening and having a toner discharging hole for discharging said toner carried in said toner container, said cap being fixed to said toner container at a predetermined positional relationship when said cap is mounted on said toner container, so that said discharging hole always faces in a predetermined direction when said toner container is turned in a certain rotational direction with respect to said axis thereof; and a cylindrical cover engaging said cap so as to reciprocate in axial directions with respect to said cap between a first position on a tip end side and a second position on a base end side, said cylindrical cover closing said discharging hole to prevent said toner from being discharged at said first position, and opening said discharging hole to allow said toner to be discharged at said second position.
- 23. A toner cartridge as set forth in claim 22, wherein said cap having an engaging portion for receiving a force for rotating said toner cartridge about an axis thereof, from said image forming system when said toner cartridge is mounted on said image forming system.
- 24. A toner cartridge as set forth in claim 23, wherein said engaging portion comprises at least two protruding portions protruding from the top surface of said cap.
- 25. A toner cartridge as set forth in claim 24, wherein said discharging hole is formed in the outer peripheral surface of said cap at a position on a line which is drawn between said two protruding portions and which is substantially perpendicular to said axis.
- 26. A toner cartridge as set forth in claim 22, wherein said cap has protrusions on tip and base end sides along a bus line on an outer peripheral surface, and said cylindrical cover is movable in axial directions between said two protrusions to abut on said protrusions.
- 27. A toner cartridge as set forth in claim 26, wherein said two protrusions of said cap are formed at positions shifted from said discharging hole of said cap by substantially 90 degrees.
- 28. A toner cartridge as set forth in claim 26, wherein a groove and a protrusion, which extend in axial directions and which engage with each other, are formed in an outer peripheral surface of said cap and an inner peripheral surface of said cylindrical cover, respectively, said cylindrical cover being attached to and detached from said cap by sliding said groove and said protrusion while said groove engages said protrusion, so that the relationship between the relative rotations of said cap and said cylindrical cover about axes thereof is regulated to be a predetermined relationship.
- 29. A toner cartridge as set forth in claim 22, wherein said cover has at least two substantially U-shaped cut-outs formed in a peripheral portion thereof to form tongue pieces serving as elastic cantilevers, each of said tongue pieces having external and internal stoppers formed on the surface and reverse surface thereof in the vicinity of a tip end thereof, said internal stopper being slidable between said two protrusions of said cap to abut on said protrusions.
- 30. A toner cartridge as set forth in claim 22, wherein a seal for decreasing a gap between said cover and said cap is provided between said cover and said cap, said seal having a cut-out which overlaps said discharging hole to inhibit leakage of said toner when said discharging hole is closed by said cover.
- 31. A toner cartridge as set forth in claim 22, wherein a protruding positioning portion is formed on the outer peripheral surface of said toner container at a predetermined position, said discharging hole being turned in a predetermined direction by turning said toner cartridge about the axis thereof on the basis of said positioning portion, said toner cartridge being attachable and detachable in this state.
US Referenced Citations (7)
Foreign Referenced Citations (4)
Number |
Date |
Country |
6-035320 |
Feb 1994 |
JP |
9-090727 |
Apr 1997 |
JP |
9-211947 |
Aug 1997 |
JP |
10-20642 |
Jan 1998 |
JP |