Toner supply apparatus in image forming system

Information

  • Patent Grant
  • 6256469
  • Patent Number
    6,256,469
  • Date Filed
    Friday, February 18, 2000
    24 years ago
  • Date Issued
    Tuesday, July 3, 2001
    23 years ago
Abstract
A toner supply device includes a toner cartridge. The toner cartridge includes a cylindrical container having a spiral protruding portion therein, and a cap having a toner discharging hole. The toner supply device also includes a drive unit for supplying a toner from the toner discharging hole while gripping and rotating the cap of the toner cartridge. A positioning portion is formed on the outer peripheral surface of the base end side of the cylindrical container, and a recessed portion engaging the positioning portion is formed in an inlet holder. The drive unit includes a holder and a holder cover, which are disassembled vertically, a cup-shaped holder guide, rotatably provided in the holder and holder cover, for gripping the cap at a position, at which the holder guide is communicated with the toner discharging hole, a motor for applying torque to the holder guide, and a drive gear for transmitting torque of the motor to the holder guide.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to a toner supply device for use in an image forming system, such as a copying machine, a facsimile or a printer. More specifically, the invention relates to a toner supply device for supplying a toner while rotating an exchangeable cylindrical toner cartridge and for breaking local accumulation of the toner in the toner cartridge by rotating the toner cartridge in forward and reverse directions by a predetermined angle during exchange of the cartridge or in a desired situation.




In a typical image forming system, the surface of an electrified photosensitive material drum is electrified, and an image information to be copied is exposed to the surface of the drum to form a latent image. Then, a toner is absorbed into the photosensitive material to form a visible image. This visible image is transferred to the surface of a paper, and the toner is fixed on the surface of the paper by heat and pressure. Then, cleaning and de-electrification are carried out to cause a predetermined image information to be a printed information on the surface of the paper. In a developing process for forming the visible image, the toner, together with a carrier of a magnetic material, is used as a developer.




The carrier serving as a main component included in the developer is used for carrying the toner and producing frictional electrification. Since this carrier is electrified to be used for causing the toner to be absorbed into the photosensitive material drum and the surface of the paper, the carrier does not adhere to the surface of the paper and is not consumed, so that the amount of the carrier does not decrease. On the other hand, although the toner itself is not electrified, the toner is gradually consumed to be decreased when a printed matter is prepared after processes, such as transfer, fixing and cleaning. Therefore, the toner must be supplied as required with the use of the image forming system.




The way for supplying the toner is broadly divided into two methods. One of the methods is a method for providing a cartridge dedicated to the copying machine and for supplying a predetermined amount of toner, which is filled in a container, from a supply port of the cartridge when the residual quantity of the toner in the copying machine is short. According to this method, when the toner is supplied to the cartridge from a container, it is difficult for a usual user to skillfully fill the toner in the small-diameter supply port of the cartridge, if not for experts, so that there is the possibility that the toner spills to dirty user's cloths and/or hands. If the spilled toner is raked up to be put in the cartridge, there is also the possibility that impurities are mixed therein.




The other toner supply method is a method using an exchangeable cartridge. This method is an excellent supply method easy to be used, since the exchangeable cartridge is capable of supplying a toner, which is mixed at the best to cause the image forming system to display the best performance to prepare a copied matter, to the developing part of the image forming system without mixing impurities, and of preventing the user for supplying the toner from spilling the toner or the user's cloths and/or hands from being dirtied.




In order to supply a toner using a conventional toner supply device, an empty cartridge formed so as to have a predetermined shape and standard is detached from a cartridge attaching part of a copying machine, and an exchanged cartridge which has the same shape and standard as those of the empty cartridge and which is filled with a toner, is attached on the cartridge attaching part after being sufficiently shaken. Although there are various shapes and capacities of toner cartridges, there is a cylindrical toner cartridge as one of them. The cylindrical toner cartridge has the merit of being capable of utilizing the inner peripheral wall to efficiently supply a toner to a discharging hole. If the cylindrical cartridge is horizontally arranged, a spiral groove is formed in the inner wall surface of the cylindrical cartridge, or the cylindrical cartridge is rotated about the central axis thereof, so that the toner is guided toward the discharging hole.




However, according to such a conventional toner supply device, it is indicated that the user shall shake the cartridge well before exchange of the cartridge in order to prevent the toner from being locally biased in the cartridge. If the user fails to carry out such a shaking operation, there are some cases where the toner is biased locally in the cartridge. Although the cartridge is exchanged, there is a problem in that the supply of the toner is slow or a desired quantity of supplied toner can not be obtained after exchange of the cartridge.




In addition, according to the above described toner supply device of a type wherein the cylindrical cartridge is rotated, if the power supply of the copying machine is turned off when the cartridge is rotated, the toner discharging hole can not be stopped while facing upwards. Therefore, it is required to provide a mechanism for always detecting the position of the discharging hole when the power supply of the copying machine is turned off regardless of the stop of the copying machine for exchange of the toner cartridge, and for adjusting the stopped position so that the detected discharging hole always faces upwards. Such detecting means or position adjusting mechanism increase the producing costs of the copying machine, so that the user has useless economical loads.




SUMMARY OF INVENTION




It is therefore an object of the present invention to eliminate the aforementioned problems in the above described conventional system and to provide a toner supply device capable of stably supplying a toner immediately after an exchange of a cartridge when the user fails to carry out a shaking operation, and the device having a constitution in which a used cartridge can be exchanged with a toner discharging hole facing upwards even though a position of the toner discharging hole of the cartridge faces toward any direction when the power supply of the copying machine is turned off.




In order to accomplish the aforementioned and other objects, according to a basic concept of the present invention, a toner supply device includes: a toner cartridge including a spiral protruding portion spirally protruding from at least an inner peripheral surface thereof, a filling positioning portion provided in a peripheral surface thereof in the vicinity of a base end portion of closed both end portions, and a toner discharging hole formed in the periphery thereof in the vicinity of a tip end portion of the both end portions; a cartridge supporting portion, provided on a body, for horizontally supporting thereon the toner cartridge while allowing rotation of the toner cartridge; an inlet holder provided on one end of an inlet side of the cartridge supporting portion, the inlet holder including a body-side positioning portion, which engages the filling positioning portion so that the toner discharging hole always faces upwards when the toner cartridge is attached and detached, and a biasing member for continuing to bias the base end portion of the toner cartridge toward the tip end portion by a predetermined biasing force after the toner cartridge is attached; and a drive unit including a cup-shaped gripping portion for covering a peripheral surface of the one end including the toner discharging hole of the toner cartridge and for gripping the toner cartridge while a position of a toner supply hole corresponding to the toner discharging hole of the toner cartridge is coincident with the toner discharging hole so as to always face upwards when the toner cartridge is attached, a drive gear comprising a gear set including a gear provided on a bottom of the gripping portion and a gear meshing therewith, and rotation driving means for applying a torque to the gripping portion and the toner cartridge gripped by the gripping portion via the drive gear.




In the toner supply device according to the above basic concept, a toner supply device according to a first aspect may comprise the toner cartridge having the cylindrical container, which has the spiral protruding portion and the filling positioning portion and the diameter of which decreases via a stepped portion so as to form a small-diameter portion at a tip end thereof, the small-diameter portion having an end surface being open; and a cap which is mounted on a tip end portion of the cylindrical container to engage the small-diameter portion and which has the toner discharging hole in a peripheral surface thereof so that the relationship between the position of the filling positioning portion and the position of the toner discharging hole is constant.




In the toner supply device according to the first aspect, the toner cartridge may further comprise a cover member for shielding the toner discharging hole, the cover member being formed of a ring having a greater width than a diameter of the toner discharging hole formed in the peripheral surface of the cap, sand cover member being mounted so that the small-diameter portion of the cap is slidable in axial directions.




Furthermore, the toner supply device according to the first aspect, may apply a seal of an elastic member for enhancing a face contact with the cover member, on the periphery of the small-diameter portion of the cap at least at a position, at which the toner discharging hole is formed.




In the toner supply device according to the above constitution, a groove extending in axial directions may be formed in an outer peripheral surface of the small-diameter portion of the cap, and a protrusion extending in axial directions is formed in an inner peripheral surface of the cover member, the groove engaging the protrusion to inhibit rotation the cover member to allow only slide of the cover member.




In the toner supply device according to the first aspect, a positioning protruding portion for regulating rotational movement of the toner cartridge may be provided on a tip end surface of the cap.




In the toner supply device according to the first aspect, the filling positioning portion formed on the base end side peripheral surface of the cylindrical container may be formed of a protrusion protruding in a radial direction of a circular container.




In the toner supply device according to the basic concept, the cartridge supporting portion may comprise a plate member having one end to which the inlet holder is assembled, the other end to which the drive unit is attached, and a U-shape at a cross section thereof; and a roller which is rotatably attached to a shaft mounted in the insertion hole which is formed on the inlet holder. In the toner supply device according to the basic concept, the inlet holder may comprise an inserting port, into which the toner cartridge is inserted while playing therewith; a recessed portion serving as a body-side positioning portion, which engages the filling positioning portion provided on the base end side peripheral surface of the toner cartridge; and a biasing lever serving as the biasing member, the biasing lever


19


being biased by a spring for biasing the cylindrical container, which is inserted in a horizontal direction, toward a tip end portion from a base end portion.




In a toner supply device according to a second aspect, the drive unit may comprise a semicylindrical holder which is secured to the other end on the insertion side of the cartridge supporting portion and which has a chamber communicated with a hopper-like supply port for supplying a toner to a developing device arranged below the cartridge supporting portion; a holder cover which has a semicylindrical shape corresponding to the holder and which is put on the holder to be secured thereto; a holder guide which is rotatably housed in the chamber formed by the holder and the holder cover and which has a toner supply hole having the same diameter as that of the toner discharging hole of the toner cartridge, the holder guide rotating with the toner cartridge while the toner supply hole is coincident with the toner discharging hole; a disk which has a hole engaging a positioning protrusion formed on a tip end surface of the toner cartridge and which has a shaft having a D-shaped cross section engaging a D hole formed in an end surface of the holder guide, the toner cartridge being fixed to the holder guide by the disk; a motor serving as the rotating means housed in the chamber formed by the holder and the holder cover; and a drive gear part including a plurality of gears provided in the vicinity of the chamber, the drive gear part meshing with a gear secured to a tip end of the shaft of the disk, to transmit a rotation driving force of the motor to the holder guide, disk and toner cartridge, which are integrated, to rotate them.




In the toner supply device according to the second aspect, the drive unit may comprise a screw-like feeding part provided in the chamber, a gear which is mounted on an end portion of the feeding part and which meshes with the drive gear part mounted on an output shaft of the motor, and a carrier auger for carrying a toner, which is supplied into the chamber from the toner cartridge, to the hopper-like supply port.




In the toner supply device according to the second aspect, the disk may be housed while the shift of the disk in the direction of rotation with respect to the holder guide is regulated, and the D-shaped shaft engages the D hole formed in the bottom of the holder guide at the center thereof, the D-shaped shaft engaging a hole formed in a partition wall, which separates the chamber from a housing chamber for the holder guide, while playing therewith, the D-shaped shaft having a tip end, on which a gear of the drive gear part is mounted and which engages a spring while playing therewith, the D-shaped shaft rotatably engages a bearing provided in the inner surface of the chamber.




In the toner supply device according to the above constitution, the gear mounted on the D-shaped shaft of the disk may have a protrusion on a surface on the side of the holder guide at an eccentric position, the protrusion engaging a rotation preventing hole, which is formed in the vicinity of the D hole of the partition wall, by a biasing force of the spring to be positioned so that the toner supply hole and the discharging hole face upwards.




In the toner supply device according to the above constitution, the device may comprise a pulley, to which a driving force is transmitted via a belt, and a pinion gear integrated with the pulley are mounted on the output shaft of the motor, and the drive gear part includes a first gear meshing with the pinion gear, a second gear rotating coaxially with the first gear, a third gear meshing with the second gear to rotate the carrier auger and being coaxial with the carrier auger, and a fourth gear being coaxial the first and second gears to protrude into the chamber to mesh with the gear mounted on the D-shaped shaft of the disk.




In the toner supply device according to the second aspect, the device may have the holder, the holder cover, the holder guide, the disk, the motor, the drive gear part and the carrier auger, which are comprised in an integrally combined assembly.




In the toner supply device according to the basic concept, the toner supply device according to a third aspect may further comprise an information recording part, provided on the base end side outer peripheral surface of the cylindrical container of the toner cartridge, for recording a toner information including the color, component and quantity of a toner housed in the toner cartridge; and a detector, provided in the toner cartridge receiving portion, for reading the toner information from the information recording part from the outer peripheral surface of the toner cartridge.




In the toner supply device according to the third aspect, the information recording part is commonly used by a positioning portion, which protrudes from the base end side outer peripheral surface of the cylindrical container of the toner cartridge, so as to engage a recessed portion serving as the body-side positioning portion provided in the inserting port of the inlet holder.




In the toner supply device according to the above constitution, the circumferential length of the protrusion serving as the positioning portion may be divided into a plurality of parts to record information of the toner housed therein.




In the toner supply device according to the above constitution, a toner supply device may further includes a micro switch serving as the detector, provided in the toner cartridge receiving portion, for recording the toner information while following a protruding shape of the information recording portion commonly used for the positioning portion.




In the toner supply device according to the third aspect, the information recording part may comprise a seal-like information recording part, applied on the outer peripheral side of the cylindrical container of the toner cartridge, for indicating information by color coding.




In the toner supply device according to the above constitution, a toner supply device may further includes an optical sensor serving as the detector for reading information recorded by color cording in the seal-like information recording portion.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:





FIG. 1

is a sectional view showing the whole construction of a copying machine as an image forming system, to which a toner supply device according to the present invention is applied;





FIG. 2

is a schematic diagram showing a principal part of a toner supply device;





FIG. 3

is an exploded perspective view showing the details of a cylindrical container and cap constituting a toner cartridge;





FIG. 4

is an exploded perspective view showing a driving unit of a toner supply device;





FIG. 5

is a perspective view showing a toner cartridge while being inserted into an inlet holder;





FIG. 6

is a sectional view showing a toner cartridge immediately being attached;





FIGS. 7A through 7C

are sectional views showing the operation of detaching a toner cartridge;





FIG. 8

is a perspective view showing the state that a toner cartridge is combined with a drive unit, together with a holder;





FIG. 9

is a perspective view showing the state that a toner cartridge is combined with a drive unit, wherein a holder is omitted;





FIGS. 10A and 10B

are perspective and back views showing a toner information recording part and a detector, which are provided on the outer peripheral side of a toner cartridge;





FIGS. 11A and 11B

are perspective views showing different examples of a toner information recording part and a detector; and





FIGS. 12A through 12D

are perspective and back views for explaining the agitating operation of a toner cartridge.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring now to the accompanying drawings, the preferred embodiments of a toner supply device for use in an image forming system, according to the present invention, will be described in detail below. In the preferred embodiments described below, a copying machine is used as an example of an image forming system, and while the detailed structure thereof will be described, a toner supply device for use in the copying machine will be described as an example.





FIG. 1

is a sectional view showing the whole construction of a copying machine, in which a toner supply device according to the present invention is provided. In

FIG. 1

, a copying machine


1


has a paper feeding cassette device


2


for housing therein a large number of papers, in the lower portion of the body thereof. The copying machine


1


also has an LCF paper feeding device


3


for feeding a large number of papers having the same size, and a manual paper feeding device


4


capable of manually feeding various kinds of papers having various sizes.




The copying machine


1


includes: an image reading part


5


, provided in the upper portion, for reading a manuscript; an automatic manuscript feeding device


6


for feeding the manuscript to the image reading part


5


; an image storing part


7


for storing image data read by the image reading part


5


; and an optical laser system


9


for deriving the stored image data to write an image to be printed, in an image forming part


8


.




As shown in

FIG. 2

in addition to

FIG. 1

, the image forming part


8


comprises a photosensitive material drum


10


, a developing device


11


, a cleaner


12


, an electrification charger


13


, a de-electrifying lamp


14


, and a transfer/peeling charger


15


. On the developing device


11


, a toner cartridge


16


for supplying a toner, and a driving part


17


(not shown in

FIGS. 1 and 2

) for rotating the toner cartridge


16


are attached.




Referring to

FIG. 3

, the detailed construction of the toner cartridge


16


will be described. In

FIG. 3

, the toner cartridge


16


comprises a cylindrical container


60


serving as a body, a cap


160


serving as a toner discharging part, and a discharging hole shielding cover


165


.




The cylindrical container


60


has a cylindrical shape with a bottom. At least on the inner peripheral surface of the cylindrical container


60


, there is formed a spiral protrusion (not shown) for gradually feeding a toner, which is previously filled, toward an opening portion


61


as the cylindrical container


60


rotates. In the first preferred embodiment shown in

FIG. 3

, the cylindrical container


60


is formed of a synthetic resin by the blow molding, so that a spiral groove


62


is formed in the outer peripheral surface of the cylindrical container


60


so as to correspond to the spiral protrusion for guide.




At a predetermined position spaced from the bottom of the cylindrical container


60


, there are provided positioning portions


63


for positioning the outer periphery of the cylindrical container


60


. In the first preferred embodiment shown in

FIG. 3

, two positioning portions


63


are formed by removing a part of a peripheral flange.




The opening portion


61


of the cartridge


16


is formed at the center of a stepped portion


64


and projects therefrom so as to have a predetermined diameter. A part of the stepped portion


64


is formed with a positioning cut-out portion


65


for integrating the container


60


with the cap


160


so as to establish a predetermined relationship between the positions of a discharging hole


161


, which will be describe later, and the positioning portions


63


when the cap


160


is mounted on the cylindrical container


60


.




The cap


160


has a shape having a stepped portion, which corresponds to the shape of the periphery of the opening portion


61


of the cylindrical container


60


, as a whole. The cap


160


has the discharging hole


161


at an optional position on the peripheral wall thereof. The cap


160


is provided for supplying one dose of the toner when the cap


160


is rotated by a half rotation from the initial position to face downwards during the rotation of the toner cartridge


16


after the cap


160


is mounted on the cylindrical container


60


. At positions shifted from the discharging hole


161


by 90 degrees in the peripheral wall surface, two engaging portions (protrusions)


162




a


and


162




b


for engaging a discharging hole shielding cover


165


, which will be described later, are provided on each of both sides. Although only the engaging portions


162




a


and


162




b


on one side are shown in

FIG. 3

, other two engaging portions


162




a


and


162




b


are provided at positions shifted from the engaging portions


162




a


and


162




b


on the shown side by 180 degrees. As will be described in detail later, a groove


162




c


is formed between the two engaging portions


162




a


and


162




b


, and the cover


165


is designed to move in the groove


162




c


in axial directions to contact the engaging portions


162




a


and


162




b.






On the tip flat surface of the cap


160


, there are provided protruding portions


163


serving as positioning portions for engaging positioning recessed portions (not shown) formed in a flat surface of the inner wall of a holder guide of a drive unit


20


, which will be described later, to inhibit the rotational shift between the holder guide and the toner cartridge


16


. In this first preferred embodiment, the protruding portions


163


are formed by two bosses arranged in the radial directions corresponding to the position of the discharging hole


161


. In addition, the protruding portions


163


serve to rotate the cylindrical container


60


while receiving the torque of a motor


26


(

FIG. 4

) which will be described later. On the opposite side of the discharging hole


161


in the radial direction in the peripheral wall of the cap


160


, a guide groove


164


for guiding the axial movement of the cover


165


is formed so as to extend in axial directions.




The cover


165


for shielding and opening the discharging hole


161


has a ring shape having a predetermined diameter and a predetermined width which is greater than the diameter of the discharging hole


161


. The cover


165


facing the engaging portions


162




a


and


162




b


and grooves


162




c


has protrusions for engaging the engaging portions


162




a


and


162




b


, and elastic spring portions


166


formed by forming U-shaped cut-outs in the periphery thereof. That is, the U-shaped cut-outs are formed in the cover


165


in circumferential directions thereof to form elastic tongue pieces


166


serving as cantilevers, and inner stoppers


166




a


and outer stoppers


166




b


are formed on the internal and external surfaces of the tongue pieces


166


so as to be movable in the grooves


162




c


of the cap


160


in axial directions to abut on the protrusions


162




a


and


162




b.






Moreover, as described above, a protruding portion


167


protruding from the inner peripheral surface of the cover


165


to extend in axial directions thereof is provided so as to correspond to the guide groove


164


of the cap


160


. The protruding portion


167


is positioned by the guide groove


164


so that the cover


165


is slidable along the peripheral surface of the cap


160


.




Although the discharging hole


161


is open and closed by the sliding of the cover


165


, there is a slight gap between the outer peripheral surface of the cap


160


and the inner peripheral surface of the cover


165


. In order to prevent the toner from leaking from the gap while shielding the discharging hole


161


, a seal


168


of an elastic material, such as felt or sponge, is applied on a portion surrounding the discharging hole


161


. The seal


168


has a through hole


169


formed so as to face the discharging hole


161


. The construction of the toner cartridge has been described above.




Referring to

FIG. 4

, the construction of the drive unit


20


for rotating the above described toner cartridge


16


will be described below.




Briefly, the torque of the motor


26


is transmitted to a disk (driving plate)


36


to rotate the toner cartridge


16


since the protruding portions


163


of the toner cartridge


16


are inserted into recessed grooves (driving holes)


36




b


,


36




b


formed in the disk


36


. In addition, a carrier auger


33


is rotated by the motor


26


to move the toner from a chamber


23


to a hopper


24


. The detailed construction of the drive unit


20


will be described below.




In

FIG. 4

, a cartridge receiving portion


17


is secured to the body of the copying machine


1


, and is a substantially U-shaped receiving member of a metal or synthetic resin. The drive unit


20


is mounted on an end portion


17




a


of the U-shaped receiving portion


17


on the front side in the figure. A rectangular inlet guide


18


is secured to the other end portion


17




b


of the receiving portion


17


by means of a screw or the like. The inlet guide


18


has a guide hole


18


A having a diameter capable of receiving the toner cartridge


16


, and two rollers


18


B along the periphery of the insertion opening


18


A for rotatably supporting the toner cartridge


16


.




On the inlet guide


18


, there is mounted a substantially C-shaped biasing lever


19


for biasing the bottom of the cylindrical container


60


toward the drive unit


20


after the toner cartridge


16


is attached. The biasing lever


19


biases the cylindrical container


60


, which is inserted by a spring


19


A in a horizontal direction, toward the drive unit


20


from the guide


18


.

FIG. 5

is a perspective view schematically showing the inlet holder


18


, the biasing lever


19


and the toner cartridge


16


when the toner cartridge


16


is inserted into the inlet holder


18


. As shown in this figure, on the upper side of the inner peripheral surface of the insertion opening


18


A, there is formed a recessed portion


18


C engaging the protruding positioning portion


63


of the cylindrical container


60


, i.e., allowing the insertion and extraction of the toner cartridge


16


.




As shown in

FIG. 4

, the drive unit


20


comprises: a substantially semicylindrical holder


21


; a holder cover


22


integrated with the holder


21


for forming a cylinder which is open toward the inlet guide


18


; a chamber


23


defined by the holder


21


and the holder cover


22


; a hopper


24


for supplying a toner, which is filled in the chamber


23


, to the developing device


11


; and a drive mechanism


25


arranged in the vicinity of the chamber


23


. The holder


21


and the holder cover


22


have a shape formed by dividing a cylinder. The holder


21


has a partition wall


21




a


defining the chamber


23


, and an engaging partition wall


21




b


engaging a flange portion


35




c


of a holder guide


35


which will be described later. The partition wall


21




a


has a cut-out


21




c


which is associated with a facing partition wall (not shown) of the holder cover


22


for forming a hole.




The drive mechanism


25


comprises a motor


26


serving as a driving source, a belt


27


, a pulley


28


, drive gear sets


30


,


31


, a spring


32


, a carrier auger


33


for promoting the movement of the toner from the chamber


23


to the hopper


24


, a bush


34


, a holder guide


35


and a disk


36


. Furthermore, reference number


29


denotes a spring mounted on a pin of a cover of the hopper


24


. The drive gear set


30


comprises: a large-diameter first gear


30




a


; a second gear


30




b


which meshes with the first gear


30




a


and which is mounted on the carrier auger


33


via the bush


34


; a third gear


30




c


which meshes with a gear


28




a


integrated with the pulley


28


outside of the chamber


23


; and a fourth gear


30




d


mounted on one end of a shaft, on the other end of which the third gear


30




c


is mounted. The fourth gear


30




d


is arranged in the chamber


23


, and is designed to mesh with the gear set


31


fixed to the holder guide


35


.




The holder guide


35


is a cup-shaped member having a diameter which is a size larger than the cylindrical portion at the tip of the cap


160


of the toner cartridge


16


shown in FIG.


3


. The holder guide


35


has a supply hole


35




a


which is formed so as to face the discharging hole


161


of the cap


160


. The central portion of the bottom of the holder guide


35


protrudes in the form of a boss, in which a D-shaped hole


35




b


is formed. The disk


36


has a shaft


36




d


having a D-shaped cross section, which passes through the D-shaped hole


35




b


of the holder guide


35


, and holes or recessed portions


36




b


formed in the disk


36


on a line defining a diameter thereof at positions which are symmetrical with respect to the longitudinal central axis of the flat surface of the shaft


36




a


. Furthermore, reference number


35




c


denotes a flange portion for causing the holder guide


35


to engage the holder


21


, and reference number


35




d


shown in

FIG. 6

denotes an engaging protrusion engaging the cover


165


of the cap


160


to open the discharging hole


161


.




The recessed portion


36




b


has a shape and size so as to engage the protruding portion


163


protruding from the tip end surface of the cap


160


of the toner cartridge


16


. When the protruding portion


163


and the shaft


36




a


engage the recessed portion


36




b


and the D-shaped hole


35




b


, respectively, the toner cartridge


16


and the holder guide


35


are integrally rotated while at least the rotational shift therebetween is inhibited. In addition, the gear set


31


has a protrusion


31




a


engaging a hole which is formed by the cut-out


21




c


formed in the partition wall


21




a


of the holder


21


, and the cut-out (not shown) of the holder guide


22


facing the cut-out


21




c


, and a D-shaped hole


31




b


having a shape corresponding to the D-shaped hole


35




b


of the holder guide


35


. The tip portion of the shaft


36




a


of the disk


36


passes through the D-shaped holes


35




b


and


31




b


to engage the spring


32


while playing therewith, so that the shaft


36




a


rotatably engages a shaft receiving portion


23




a


formed in the inner wall of the chamber


23


. The shaft receiving portion


23




a


is shown in the sectional view of

FIG. 6

although it is not shown in the exploded perspective view of FIG.


4


.




The respective parts with the above described constructions are previously assembled except for the toner cartridge


16


. The drive unit


20


is assembled to be mounted on the one end side


17




a


of the cartridge receiving portion


17


, and the inlet holder


18


having the biasing lever


19


is mounted on the other end portion


17




b


. The drive mechanism


25


of the drive unit


20


is mounted on the inside and outside of the chamber


23


separated by the partition wall


21




a


of the holder


21


, to constitute the gear systems


30


and


31


. The holder guide


35


is provided between the partition wall


21




a


of the holder


21


and the engaging partition wall


21




b


engaging the flange portion


35




c


of the holder guide


35


while the disk


36


of the holder guide


35


is mounted. While all of the parts are combined with the holder


21


, the holder


21


is covered with the holder cover


22


to be fixed by the shown screw to be assembled, and thereafter, the assembly is fixed to the one end side


17




a


of the cartridge receiving portion


17


.




If the peripheral wall of the cylindrical container


60


is nearly housed in the inlet holder


18


when the cylindrical container


60


is inserted from the other end portion


17




b


of the receiving portion


17


, there is a problem in that it is difficult to insert and extract the cylindrical container


60


. Therefore, the bottom of the cylindrical container


60


is provided with a handle (not shown) so that the user is easy to hold the cylindrical container


60


. In this first preferred embodiment, the handle is formed with a mark for showing the direction of the toner discharging hole


161


of the cap


160


. In addition, a concavoconvex non-slip portion is formed on the surface of the handle.




Referring to

FIGS. 5 through 7C

, the operations for attaching and detaching the toner cartridge


16


on and from the toner supply device with the above described construction will be described. First, in order to attach the toner cartridge


16


on the drive unit


20


, after the toner cartridge


16


is horizontally arranged to be sufficiently shaken, the toner cartridge


16


is inserted into the guide hole


18


A of the inlet holder


60


from the side of the cap


160


as shown in FIG.


5


. At this time, if this insertion is carried out while the user grips the handle of the bottom of the cylindrical container


60


to turn the arrow mark upwards, the protruding positioning portion


63


of the cylindrical container


60


is coincident with the recessed portion


18


C of the inlet holder


18


. By thus inserting the toner cartridge


16


, the discharging hole


161


of the cap


160


is inserted while remaining facing upwards. However, since the discharging hole


161


of the cap


160


is closed by the ring-shaped cover


165


at this time, the cover


165


can also prevent the toner from leaking.





FIG. 6

is a plan view showing the state that the tip portion of the toner cartridge


16


engages the drive unit


20


, which is viewed from the top of

FIG. 5

to show the holder


21


and the toner cartridge


16


while the holder cover


22


is removed. This figure shows a cross section of only the holder guide


35


and the cover


165


of the cap


160


. If the cartridge


16


is further inserted from the position shown in

FIG. 6

, the protruding portion


163


serving as the positioning portion engages the recessed portion


36




b


of the disk


36


to cause the tip end surface of the cap


160


to push the disk


36


.




Slightly before this, the engaging protrusion


35




d


formed on the inner peripheral surface of the holder guide


35


engages the outer stopper


166




b


of the elastic tongue piece of the cover


165


. Thus, the cover


165


slides while the protrusion


167


is guided by the guide groove


164


shown in

FIG. 3

, so that the discharging hole


161


is open. Thus, the discharging hole


161


is open in the holder guide


35


, and the discharging hole


161


is coincident with the supply hole


35




a


of the holder guide immediately after the discharging hole


161


is open. In this state, the protrusion


31




a


of the gear set


31


engages the hole formed by the cut-out


21




c


of the holder


21


and the cut-out of the holder cover


22


facing the cut-out


21




c


. In

FIG. 6

, the cover


165


moves to the right with respect to the cap


160


, so that the inner stopper


166




a


abuts on the engaging portion


162




b


. If the cartridge


16


is further thrust, the upper stopper


166




b


moves to the left in the figure to pass over the engaging protrusion


35




d


to a position shown in FIG.


7


A.




Referring to

FIG. 6

again, when the toner cartridge


16


is further thrust as described above, while the tip end surface of the cap


160


presses the disk


36


while the cylindrical portion


163


engages the recessed portion


36




b


, the shaft portion


36




a


contacts the shaft receiving portion


23




a


against the spring force of the spring


32


to be positioned. In this state, the gear set


31


mounted on the shaft portion


36




a


meshes with the fourth gear


30




d


of the gear set


30


. This state is shown in FIG.


7


A. By driving the motor


26


in this state, the torque of the motor is transmitted by the drive mechanism


26


comprising the gear sets


30


and


31


to rotate the cap


160


and the cylindrical container


60


.




Referring to

FIGS. 7A through 7C

, the operation of detaching the toner cartridge by the drive unit


20


will be described below. In the conventional toner supply device, it is required to stop the rotation of the toner cartridge at a position, at which the discharging hole and the supply hole face upwards, so as to prevent the toner from leaking from the discharging hole of the cap and the supply hole of the holder guide. However, in the first preferred embodiment of a toner supply device according to the present invention, the rotation of the toner cartridge


16


can be stopped even if the discharging hole


161


is arranged at any rotational positions.




That is, although the toner cartridge


16


can be stopped even if the supply hole


35




a


of the holder guide


35


and the discharging hole


161


of the cap


160


are arranged at any positions, if the toner cartridge


16


is intended to be detached in this state, the toner cartridge


16


can not be detached since the recessed portion


18


C of the inlet holder provided at the other end portion of the toner cartridge


16


is not coincident with the protruding positioning portion


63


of the container


60


.




When the toner cartridge


16


is detached, the biasing lever


19


mounted on the inlet guide


18


is first open. At this time, the toner cartridge


16


, the holder guide


35


, the disk


36


and the gear set


31


are moved by the spring


32


by 4.5 mm in the direction shown by the arrow. By this movement by 4.5 mm, the gear


30


D is disengaged from the gear set


31


, so that the toner cartridge


16


can freely rotate.




Then, by freely rotating the toner cartridge


16


to cause the recessed portion


18


C of the inlet guide


18


to be coincident with the protruding positioning portion


63


of the container


60


, the toner cartridge


16


can be detached. At this time, since the toner cartridge


16


meshing with the disk


36


is rotated so that the protrusion


31




a


of the gear set


31


is coincident with the position of the engaging hole which is formed by the cut-out


21




c


of the partition wall


21




a


of the holder


21


and the cut-out of the holder cover


22


facing the cut-out


21




c


, the toner cartridge


16


, the holder guide


35


and the gear set


31


are further moved by the spring


32


by 2.5 mm in the direction shown by the arrow (therefore, the total quantity of movement is 7 mm).




Thus, even if the toner cartridge


16


is detached, the holder guide


35


is fixed at the lower position so that the supply hole


35




a


faces upwards. Therefore, when a new toner cartridge


16


is inserted, the discharging hole


161


is always coincident with the supply hole


35




a


since the holder guide


35


is positioned.




In addition, when the drive mechanism is operated while the toner cartridge


16


is detached, the gear set


31


is disengaged from the gear


30




d


, so that the holder guide


35


does not rotate. Therefore, the supply hole


35




a


is not shifted, and the gears are not damaged.




Thus, when the toner cartridge


16


is attached and detached without providing the holder guide


35


with any detection mechanisms, the holder guide


35


can be always fixed at a predetermined position. Thus, even if the toner cartridge


16


is detached at any positions, when the toner cartridge


16


is attached again, if the toner cartridge


16


is attached while the protruding positioning portion


63


of the toner cartridge


16


is coincident with the recessed portion


18


C of the inlet holder


18


, the toner cartridge can be driven while the discharging hole


161


is coincident with the supply hole


35




a.






In this state, the discharging hole


161


of the toner cartridge


16


is gradually being closed by the cover


165


shown by the two-dot chain line in FIG.


7


B. If this is further extracted, the discharging hole


161


is completely closed as shown in

FIG. 7C

, so that the discharging hole


161


can remain being closed when the toner cartridge


161


is extracted. In this state, if the disk


36


is further moved by 2.5 mm by the biasing force of the spring


32


, the toner cartridge


16


is moved by “4.5+2.5=7 mm” toward the inlet holder


18


as shown in FIG.


7


C. In this state, since the bottom portion of the toner cartridge


16


is protruded by at least 7 mm from the inlet holder


18


, if the user holds and extracts the bottom portion of the cylindrical container


60


of the toner cartridge


16


, the used toner cartridge


16


can be extracted.





FIGS. 8 and 9

are perspective views for explaining the operation of supplying a toner to a developing device


11


by means of the toner supply device with the above described construction.

FIG. 8

shows a drive unit


20


and a toner cartridge


16


, together with a holder


21


.

FIG. 9

is a perspective view showing the state that the holder


21


in

FIG. 8

is omitted. In the toner supply device attached on the toner cartridge receiving part by the attaching operation described referring to

FIGS. 3 through 6

, a motor


26


serving as a drive part of the drive unit


20


is controlled by a control unit (not shown) as shown in

FIGS. 8 and 9

, so that the toner cartridge


16


receives torque from a drive mechanism


25


, such as a gear, to rotate as shown by an arrow in the figure.




By this rotation, a spiral protruding portion formed in a cylindrical container


60


is sequentially carried toward a supply hole


35




a


. In a usual working state, the toner is carried by the forward rotation in the direction of the arrow. During exchange of the toner cartridge


16


, the operation of breaking the toner biased on the bottom side can be carried out by alternately repeating the forward rotation in the direction of the arrow and the reverse rotation in the reverse direction of the arrow as described later.




The toner in the toner cartridge


16


is fed via a discharging hole


161


and a supply hole


35




a


by rotating the toner cartridge as required. The fed toner is temporarily stored in the carrier auger


33


of the holder


21


, and then, supplied toward the developing device


11


from the supplying hopper part


24


of the holder


21


by means of the carrier auger


33


. There is the variation in amount of the toner fed from the discharging hole of the toner cartridge


16


and the supply hole


35




a


per unit time. If the toner is supplied to the developing device


11


in this state, there are problems, such as over toner and “fogging”. For that reason, the toner fed from the discharging hole


161


of the toner cartridge


16


is temporarily stored in the carrier auger


32


, and then, carried by the carrier auger


32


. Furthermore, a gear


30




b


mounted via a bush


34


meshes with a gear


30




a


to rotate the carrier auger


33


in synchronism with the rotation of the toner cartridge


16


to carry the toner.





FIGS. 10A and 10B

are schematic diagrams for explaining control when the toner cartridge


16


is attached. On the outer peripheral surface of the toner cartridge


16


, a detecting protrusion is provided. In the shown preferred embodiment, a protruding positioning portion


63


, which is formed on the peripheral wall of the cylindrical container


60


in the vicinity of the bottom thereof so as to correspond to a recessed portion


18


C serving as a positioning portion when the toner cartridge


16


is inserted into a guide hole


18


A of an inlet holder


18


, also serves as a detecting protrusion. On the copying machine


1


, a detector


40


of a micro switch or an optical sensor for reading information indicated by the protruding positioning portion


63


is mounted. The detector


40


has recorded the quantity, color, component and destination of the toner housed in the cylindrical container


60


of the toner cartridge


16


, as information. By reading the information recorded on the outer peripheral surface by the detector


40


when the toner cartridge


16


is exchanged, the above described information relating to the exchanged and attached toner cartridge is fed to a control part (not shown) of the copying machine


1


to display toner information on a display part (not shown) on the basis of control of the control part.




The reading operation when the toner information is recorded on the outer peripheral surface of the cylindrical container


60


will be described below. As a first operation after the toner cartridge


16


is exchanged, the drive unit


20


rotates the toner cartridge


16


in the rotational direction during the supply of the toner, i.e., in the reverse direction (the direction of the arrow in

FIG. 10A

) of the arrow direction shown in

FIG. 8

, by two or more cycles to read the toner information from the detector


40


of a micro switch. If no protrusion is formed after the reading operation is carried out, it is determined that the toner cartridge is not a normal toner cartridge, a massage indicative thereof is displayed on the display part or the like.




For example, in the case of the protrusion shown in

FIG. 10A

, if the positioning portion


63


used for exchanging the cartridge is formed with a cut-out


63




c


to form two protrusions


63




a


and


63




b


as shown in

FIG. 10B

, and if the rate of an angle β to an angle a has a predetermined meaning, the information relating to the toner can be added to the cartridge. For example, in the combination of the protrusions


63




a


and


63




b


, the mounting position angle α of the positioning portion


63


with respect to the toner cartridge


16


is fixed, and the destination can be changed to be domestic or specific country by changing only the width (positional angle β) of the protrusion


63




b.






Furthermore, while the protruding portion of the positioning portion


63


engaging the recessed portion


18


C of the inlet holder


18


has been used as the mark indicative of the toner information in the examples shown in

FIGS. 10A and 10B

, the present invention should not be limited thereto. A seal-like toner information part


66


, on which a mark shown in

FIG. 11B

is printed, may be applied on the peripheral surface of the cylindrical container


60


, and the information of the toner information part


66


may be detected by the detector


40


.




After the reading operation, if it is confirmed that there are no errors of the quantity, component and destination of the toner, a toner supply operation is carried out. Before the toner supply operation, the toner supply device carried out a toner agitating operation. Since the toner cartridge


16


is usually stored so that the discharging hole faces upwards, the toner is tightly packed on the lower side of the cylindrical container


60


. Therefore, notice is described on the manual for the exchange cartridge so that the cartridge shall be attached after the tightly packed state of particles is loosened from the state that the toner is compacted on the bottom side by sufficiently shaking the toner container before use.




However, the user who exchanges the toner cartridge often forgets to carry out the agitating operation. If the toner cartridge is exchanged without agitating the toner in the cartridge, even if the cylindrical container


60


is laid on its side, there are some cases where the toner on the upper side in the container is not supplied from the discharging hole


161


of the cap


160


toward the supply hole


35




a


of the holder guide


35


, so that the toner remains gathering on the upper side in the cylindrical container


60


.




According to the toner supply device of the present invention, even if the user forgets to carry out the agitating operation or does not sufficiently carry out the agitating operation, the drive unit


20


carries out the agitating operation immediately after the toner cartridge


16


is exchanged. Referring to

FIGS. 12A through 12D

, such an automatic agitating operation will be described. As shown by the broken line in

FIG. 12A

, the toner cartridge


16


during storage has a space on the upper side since the toner gathers on the lower side in the container


60


. If only the toner cartridge


16


is laid on its side, the internal toner remains gathering on the bottom side in the cylindrical container


60


so as not to be easily broken toward the discharging hole


161


. Therefore, if the user holds and shakes the toner cartridge


16


as shown by the outline arrow, the lump of the toner on the bottom side can be broken as shown in FIG.


12


C.




When the user did not sufficiently carry out or quite forgot such a shaking and agitating operation, the lump of the toner on the bottom side is automatically broken by rotating the drive unit


20


in forward and reverse directions bit by bit as shown by the arrow in FIG.


12


B. After various vibration experiments are carried out by a machine to examine the broken state of the lump of the toner, it was found that the rotation of the drive unit


20


in forward and reverse directions bit by bit shown in

FIG. 12B

was most effective in the breaking of the toner.




In order to break the lump of the toner, an angle exceeding an angle of repose indicative of the flowability of the toner is sufficiently effective. Therefore, as shown in

FIG. 12D

, a suitable angle exceeds the angle of repose with respect to a line passing through the center of the discharging hole


161


formed in the cap of the toner cartridge


16


, and is less than an angle, at which the toner does not leak from the discharging hole


161


when the rotations in forward and reverse directions are carried out, so that the oscillating range of the cylindrical


60


is preferably set so that the center line of the discharging hole


161


is arranged in the range of 45 degrees in each of forward and reverse directions.




Furthermore, when the oscillating angular range is set to be 90 degrees by the drive unit


20


, this can be easily controlled by using the detecting part


40


for detecting the angle a of the positioning part


63


shown in

FIG. 10B

by means of a micro switch. That is, if the angle a of

FIG. 10B

is about 70 degrees, after the detector


40


detects the outside of the protrusion


63




b


to allow a rotation by about 10 degrees, the rotation is reversed to detect the outer end of the protrusion


63




a


, and thereafter, a rotation by about 10 degrees is allowed to reverse the rotation again. Thus, the oscillating and agitating operation in an oscillating range of 90 degrees can be carried out by the drive unit


20


.



Claims
  • 1. A toner supply device comprising:a toner cartridge including a spiral protruding portion spirally protruding from at least an inner peripheral surface thereof, a filling positioning portion provided in a peripheral surface thereof in the vicinity of a base end portion of closed both end portions, and a toner discharging hole formed in the periphery thereof in the vicinity of a tip end portion of the both end portions; a cartridge supporting portion, provided on a body, for horizontally supporting thereon said toner cartridge while allowing rotation of said toner cartridge; an inlet holder provided on one end of an insertion side of said cartridge supporting portion, said inlet holder including a body-side positioning portion, which engages said filling positioning portion so that said toner discharging hole always faces upwards when said toner cartridge is attached and detached, and a biasing member for continuing to bias said base end portion of said toner cartridge toward said tip end portion by a predetermined biasing force after said toner cartridge is attached; and a drive unit including a cup-shaped gripping portion for covering a peripheral surface of said one end including said toner discharging hole of said toner cartridge and for gripping said toner cartridge while a position of a toner supply hole corresponding to said toner discharging hole of said toner cartridge is coincident with said toner discharging hole so as to always face upwards when said toner cartridge is attached, a drive gear comprising a gear set including a gear provided on a bottom of said gripping portion and a gear meshing therewith, and rotation driving means for applying a torque to said gripping portion and said toner cartridge gripped by said gripping portion via said drive gear.
  • 2. A toner supply device as set forth in claim 1, wherein said toner cartridge comprises: a cylindrical container, which has said spiral protruding portion and said filling positioning portion and the diameter of which decreases via a stepped portion so as to form a small-diameter portion at said tip end thereof, said small-diameter portion having an end surface being open; and a cap which is mounted on a tip end portion of said cylindrical container to engage said small-diameter portion and which has said toner discharging hole in a peripheral surface thereof so that the relationship between the position of said filling positioning portion and the position of said toner discharging hole is constant.
  • 3. A toner supply device as set forth in claim 2, wherein said toner cartridge further comprises a cover member for shielding said toner discharging hole, said cover member being formed of a ring having a greater width than a diameter of said toner discharging hole formed in the peripheral surface of said cap, said cover member being mounted so that a small-diameter portion of said cap is slidable in axial directions.
  • 4. A toner supply device as set forth in claim 3, wherein a seal of an elastic member for enhancing a face contact with said cover member is applied on the periphery of said small-diameter portion of said cap at least at a position, at which said toner discharging hole is formed.
  • 5. A toner supply device as set forth in claim 3, wherein a groove extending in axial directions is formed in an outer peripheral surface of said small-diameter portion of said cap, and a protrusion extending in axial directions is formed in an inner peripheral surface of said cover member, said groove engaging said protrusion to inhibit rotation said cover member to allow only slide of said cover member.
  • 6. A toner supply device as set forth in claim 2, wherein a positioning protruding portion for regulating rotational movement of said toner cartridge is provided on a tip end surface of said cap.
  • 7. A toner supply device as set forth in claim 2, wherein said filling positioning portion formed on said base end side peripheral surface of said cylindrical container is formed of a protrusion protruding in a radial direction of a circular container.
  • 8. A toner supply device as set forth in claim 2, wherein said inlet holder comprises: an inserting port, into which said toner cartridge is inserted while playing therewith; a recessed portion serving as said body-side positioning portion, which engages said filling positioning portion provided on the base end side peripheral surface of said toner cartridge; and a biasing lever serving as said biasing member, said biasing lever being biased by a spring for biasing said cylindrical container, which is inserted in a horizontal direction, toward said tip end portion from said base end portion.
  • 9. A toner supply device as set forth in claim 2, which further comprises: an information recording part, provided on an outer peripheral surface of said base end side of said cylindrical container of said toner cartridge, for recording a toner information including the color, component and quantity of a toner housed in said toner cartridge; and a detector, provided in said toner cartridge holding portion, for reading said toner information from said information recording part from the outer peripheral surface of said toner cartridge.
  • 10. A toner supply device as set forth in claim 9, wherein said information recording part is commonly used by a positioning portion, which protrudes from said outer peripheral surface of said base end side of said cylindrical container of said toner cartridge, so as to engage a recessed portion serving as said body-side positioning portion provided in an inserting port of said inlet holder.
  • 11. A toner supply device as set forth in claim 10, wherein the circumferential length of said protrusion serving as said positioning portion is divided into a plurality of parts to record information of the toner housed therein.
  • 12. A toner supply device as set forth in claim 10, which further comprises a micro switch serving as said detector, provided in said toner cartridge holding portion, for recording said toner information while following a protruding shape of said information recording portion commonly used for said positioning portion.
  • 13. A toner supply part as set forth in claim 9, wherein said information recording part comprises a seal-like information recording part, applied on the outer peripheral side of said cylindrical container of said toner cartridge, for indicating information by color coding.
  • 14. A toner supply device as set forth in claim 13, which further comprises an optical sensor serving as said detector for reading information recorded by color cording in said seal-like information recording part.
  • 15. A toner supply device as set forth in claim 1, wherein said cartridge supporting portion comprises: a plate member having one end to which said inlet holder is assembled, the other end to which said drive unit is attached, and a U-shape at a cross section thereof; and a roller which is rotatably attached to a shaft mounted in an insertion hole which is formed on said inlet holder.
  • 16. A toner supply device as set forth in claim 1, wherein said drive unit comprises:a semicylindrical holder which is secured to the other end of the insertion side of said cartridge supporting portion and which has a chamber communicated with a hopper-like supply port for supplying a toner to a developing device arranged below said cartridge supporting portion; a holder cover which has a semicylindrical shape corresponding to said holder and which is put on said holder to be secured thereto; a holder guide which is rotatably housed in said chamber formed by said holder and said holder cover and which has a toner supply hole having the same diameter as that of said toner discharging hole of said toner cartridge, said holder guide rotating with said toner cartridge while said toner supply hole is coincident with said toner discharging hole; a disk which has a hole engaging a positioning protrusion formed on a tip end surface of said toner cartridge and which has a shaft having a D-shaped cross section engaging a D hole formed in an end surface of said holder guide, said toner cartridge being fixed to said holder guide by said disk; a motor serving as said rotation driving means housed in said chamber formed by said holder and said holder cover; and a drive gear part including a plurality of gears provided in the vicinity of said chamber, said drive gear part meshing with a gear secured to a tip end of said shaft of said disk, to transmit a rotation driving force of said motor to said holder guide, disk and toner cartridge, which are integrated, to rotate them.
  • 17. A toner supply device as set forth in claim 16, wherein said drive unit comprises a screw-like feeding part provided in said chamber, a gear which is mounted on an end portion of said feeding part and which meshes with said drive gear part mounted on an output shaft of said motor, and a carrier auger for carrying a toner, which is supplied into said chamber from said toner cartridge, to said hopper-like supply port.
  • 18. A toner supply device as set forth in claim 17, wherein said holder, said holder cover, said holder guide, said disk, said motor, said drive gear part and said carrier auger comprises an integrally combined assembly.
  • 19. A toner supply device as set forth in claim 16, wherein said disk is housed while the shift of said disk in the direction of rotation with respect to said holder guide is regulated, and said D-shaped shaft engages said D hole formed in the bottom of said holder guide at the center thereof, said D-shaped shaft engaging a hole formed in a partition wall, which separates said chamber from a housing chamber for said holder guide, while playing therewith, said D-shaped shaft having a tip end, on which a gear of said drive gear part is mounted and which engages a spring while playing therewith, said D-shaped shaft rotatably engages a bearing provided in the inner surface of said chamber.
  • 20. A toner supply device as set forth in claim 19, wherein said gear mounted on said D-shaped shaft of said disk has a protrusion on a surface on the side of said holder guide at an eccentric position, said protrusion engaging a rotation preventing hole, which is formed in the vicinity of said D hole of said partition wall, by a biasing force of said spring to be positioned so that said toner supply hole and said discharging hole face upwards.
  • 21. A toner supply device as set forth in claim 20, wherein a pulley, to which a driving force is transmitted via a belt, and a pinion gear integrated with said pulley are mounted on an output shaft of said motor, and said drive gear part comprises a first gear meshing with said pinion gear, a second gear rotating coaxially with said first gear, a third gear meshing with said second gear to rotate said carrier auger and being coaxial with said carrier auger, and a fourth gear being coaxial said first and second gears to protrude into said chamber to mesh with said gear mounted on said D-shaped shaft of said disk.
  • 22. A toner cartridge for use in a toner supply device for supplying a toner to an image forming system for forming an optional image including characters and pictures with said toner, said toner cartridge comprising:a toner container having a cylindrical shape having an opening at a tip end thereof, said toner container being filled with a toner therein, said toner container having a spiral protruding portion formed in an inner peripheral surface thereof, and said toner container causing said toner, which is housed therein, toward said opening in an axial direction thereof when being rotated about an axis thereof; a substantially cup-shaped cap engaging said opening and having a toner discharging hole for discharging said toner carried in said toner container, said cap being fixed to said toner container at a predetermined positional relationship when said cap is mounted on said toner container, so that said discharging hole always faces in a predetermined direction when said toner container is turned in a certain rotational direction with respect to said axis thereof; and a cylindrical cover engaging said cap so as to reciprocate in axial directions with respect to said cap between a first position on a tip end side and a second position on a base end side, said cylindrical cover closing said discharging hole to prevent said toner from being discharged at said first position, and opening said discharging hole to allow said toner to be discharged at said second position.
  • 23. A toner cartridge as set forth in claim 22, wherein said cap having an engaging portion for receiving a force for rotating said toner cartridge about an axis thereof, from said image forming system when said toner cartridge is mounted on said image forming system.
  • 24. A toner cartridge as set forth in claim 23, wherein said engaging portion comprises at least two protruding portions protruding from the top surface of said cap.
  • 25. A toner cartridge as set forth in claim 24, wherein said discharging hole is formed in the outer peripheral surface of said cap at a position on a line which is drawn between said two protruding portions and which is substantially perpendicular to said axis.
  • 26. A toner cartridge as set forth in claim 22, wherein said cap has protrusions on tip and base end sides along a bus line on an outer peripheral surface, and said cylindrical cover is movable in axial directions between said two protrusions to abut on said protrusions.
  • 27. A toner cartridge as set forth in claim 26, wherein said two protrusions of said cap are formed at positions shifted from said discharging hole of said cap by substantially 90 degrees.
  • 28. A toner cartridge as set forth in claim 26, wherein a groove and a protrusion, which extend in axial directions and which engage with each other, are formed in an outer peripheral surface of said cap and an inner peripheral surface of said cylindrical cover, respectively, said cylindrical cover being attached to and detached from said cap by sliding said groove and said protrusion while said groove engages said protrusion, so that the relationship between the relative rotations of said cap and said cylindrical cover about axes thereof is regulated to be a predetermined relationship.
  • 29. A toner cartridge as set forth in claim 22, wherein said cover has at least two substantially U-shaped cut-outs formed in a peripheral portion thereof to form tongue pieces serving as elastic cantilevers, each of said tongue pieces having external and internal stoppers formed on the surface and reverse surface thereof in the vicinity of a tip end thereof, said internal stopper being slidable between said two protrusions of said cap to abut on said protrusions.
  • 30. A toner cartridge as set forth in claim 22, wherein a seal for decreasing a gap between said cover and said cap is provided between said cover and said cap, said seal having a cut-out which overlaps said discharging hole to inhibit leakage of said toner when said discharging hole is closed by said cover.
  • 31. A toner cartridge as set forth in claim 22, wherein a protruding positioning portion is formed on the outer peripheral surface of said toner container at a predetermined position, said discharging hole being turned in a predetermined direction by turning said toner cartridge about the axis thereof on the basis of said positioning portion, said toner cartridge being attachable and detachable in this state.
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Number Name Date Kind
4740808 Kasamura et al. Apr 1988
4963939 Kurando et al. Oct 1990
5774773 Otsuka et al. Jun 1998
5867757 Okazaki et al. Feb 1999
5966574 Ui et al. Oct 1999
5970273 Zenk et al. Oct 1999
6032013 Nizawa Feb 2000
Foreign Referenced Citations (4)
Number Date Country
6-035320 Feb 1994 JP
9-090727 Apr 1997 JP
9-211947 Aug 1997 JP
10-20642 Jan 1998 JP