This application is based on and claims the benefit of priority from Japanese Patent Application No. 2010-069987, filed on 25 Mar. 2010, the content of which is incorporated herein by reference.
1. Field of the Invention
This disclosure relates to a toner supply device used in an image forming apparatus such as a copier, a printer, a facsimile machine and the like and an image forming apparatus provided with the same.
2. Related Art
Hitherto, in this type of image forming apparatus, image formation using a toner is performed. Specifically, first, the toner is supplied from a developing device to a photosensitive drum so that a toner image is formed, and the formed toner image is transferred and fixed on a paper.
Here, the toner consumed in forming the image needs to be supplied separately. Then, for supply of the toner, a technology of using a cartridge-type toner supply device has been proposed.
In the image forming apparatus using the cartridge-type toner supply device as above, a spent toner supply device is removed from an apparatus main body of the image forming apparatus by a user or the like, and a new toner supply device is attached to the apparatus main body.
However, the above prior-art technology has a problem that the number of components of the toner supply device, which is a consumable supply, cannot be reduced.
That is, the above-described toner supply device needs a rotating lever member and a lock mechanism using an elastic force of a resin for a lock that fixes the toner supply device in the apparatus main body. Also, if the lock mechanism using the elastic force of a resin is provided, there is a concern that the lock mechanism might be deformed or broken.
As described above, from the viewpoint that the toner supply device is a consumable supply, in order to reduce the manufacturing cost, it is preferable that a configuration of the toner supply device is simplified and a configuration required for fixation of the toner supply device into the apparatus main body is installed on the apparatus main body side. However, in the prior-art technology-provided with a lever member and the like, special consideration is not given to this point.
Thus, an object of this disclosure is to solve the above problem and to provide a toner supply device that can reduce the number of components in the toner supply device and an image forming apparatus provided with the same.
A first aspect of the present invention to achieve the above object is a toner supply device configured to be detachably attached into an apparatus main body of an image forming apparatus and supplying a toner to a developing device, the toner supply device including a container main body configured substantially in a rectangular solid shape and inserted into the apparatus main body along a longitudinal direction of the container main body and having a toner containing part communicating with the developing device and a barrel part which receives a biasing force from a direction of the apparatus main body when being inserted into the apparatus main body and moved downward and a handle member, arranged at a rear of said barrel part when seen from an insertion direction in which said container main body is inserted, having a lock part being inserted into said apparatus main body side according to the downward movement of said barrel part and fixing said toner supply device in said apparatus main body.
A preferred embodiment of this disclosure will be described below using the attached drawings.
On the upper part of the paper ejecting tray 15, an optical scanner part 22 is disposed. Though not shown in
In front of the scanner part 22, an operation panel 28 is disposed. In the operation panel 28, a plurality of operation keys used for various operations to be operated by the user and a display screen that displays various types of information are disposed. Information relating to the fact that the user has operated them is notified to a controller 18 shown in
On the other hand, in the apparatus main body 10, below the front cover 12, a paper supply device 11 is arranged. The paper supply device 11 of this embodiment is capable of being withdrawn to the front side shown in
The MFP 4 is provided with the controller 18, the IF 26, a HDD 32, a memory 30, a FAX communication part 24, a print engine 20, the scanner part 22, and the operation panel 28. And the MFP 4 has a printing function (Copy function), a transmission function (Send function), and a storage function (Box function), for example.
Specifically, the HDD 32 is provided with a box region 34 so as to sequentially store various data such as a print job transmitted from a client PC, a scan job read by the scanner part 22, a facsimile job received by the FAX communication part 24 and the like and has the Box function.
The memory 30 has a ROM, a RAM and the like, and a program for various processing operations and the like are stored in the memory 30.
The above-described FAX communication part 24 also has the Send function and transmits the facsimile job stored in the HDD 32 to the other party.
Also, the print engine 20 is connected to a drum unit 21d that forms an electrostatic latent image by light radiated from an exposure device 21r, a developing device 21g that develops a toner image, a transfer belt 21b that transfers the toner image onto the paper and the like, in addition to the scanner part 22 and the paper supply device 11. And the print engine 20 has the Copy function that outputs the print job or the like stored in the HDD 32 to the paper and ejects the paper to the paper ejecting tray 15.
The print engine 20 of this embodiment is capable of color printing. In the drum unit 21d, four photosensitive drums, for example, are arranged. In each of these photosensitive drums, electrostatic latent images for yellow, magenta, cyan, and black are formed, respectively. Thus, as shown in
In more detail, in
The four toner containers 70 can be detachably attached to the apparatus main body 10 and the four toner containers 70 are configured capable of being pushed into and withdrawn from along a direction connecting the front side and the back side in the MFP 4 shown in
Specifically, as shown in
In
The distal-end opposing surface 60 extends vertically on the back side of the apparatus main body 10 and as shown in
The container placement surface 64 extends horizontally from the back side to the front side of the apparatus main body 10 and supports the lower side of the toner container 70. At an appropriate position on the back side of the apparatus main body 10 in the container placement surface 64, a shutter opening part 65 that opens a shutter 76 of the toner container 70, which will be described later, and a shutter closing part 66 located on the front side of the shutter opening part 65 are disposed as shown in
In
Also, on each container placement surface 64, on the front side of the apparatus main body 10, an engagement recess part 68 is formed (see
The toner container 70 in this embodiment is inserted into the apparatus main body 10 in the same direction as the insertion direction of the above-described paper supply device 11.
Specifically, as shown in
In more detail, the insertion distal-end part 74 is located at the distal end of the longitudinal container main body 72 and has a driving coupling 75 on the projecting container main body 10 side (see
That is, if the toner container 70 is pushed in horizontally toward the back side of the apparatus main body 10, the shutter 76 is brought into contact with the shutter opening part 65 and moved in a direction opposite to the insertion direction of the toner container 70 the withdrawing direction of the toner container 70). As a result, as shown in
On the other hand, if the toner container 70 is withdrawn horizontally toward the front side of the apparatus main body 10, the shutter 76 is brought into contact with the shutter closing part 66 and moved in a direction opposite to the withdrawing direction of the toner container 70 (the insertion direction of the toner container 70), and thus, the toner supply port 77 is closed. In the insertion distal-end part 74, in the vicinity of the toner supply port 77, a toner filling port 78 is disposed (see
Subsequently, the barrel part 80 constitutes the most longitudinal part of the container main body 72. The barrel part 80 has its inside formed hollow, and its upper face side is covered by a plane-shaped lid 81 (see
Also, on a lower-side outer peripheral surface forming a bottom portion of the barrel part 80, the key-shaped part 86 is disposed (see
Inside the container main body 72, the toner containing part 87 is formed (see
The screw member 88 is composed of a shaft part 88a that is rotatable and extends in the longitudinal direction of the container main body 72, and a spiral-shaped blade part 88b formed around the shaft part 88a. When seen from the insertion direction of the toner container 70, the rear end side of the shaft part 88a is rotatably supported by the inner face of the handle engagement part 89. On the other hand, the distal end side of the shaft part 88a is connected to the driving coupling 75 on the container main body 72 side.
If a decrease in a toner amount in the developing device 21g is detected in the controller 18, the shaft part 88a is rotated by power from the driving couplings 62 and 75. If the blade part 88b is rotated by the rotation of the shaft part 88a, the toner around the blade part 88b is collected toward the toner supply port 77.
Also, the toner container 70 in this embodiment is provided with a handle member 90 in addition to the container main body 72.
The handle member 90 is provided with a covering part 92 formed in a cup shape. The covering part 92 is composed of peripheral wall extending horizontally from an opening portion thereof and a bottom portion on an end portion of the peripheral wall. The handle member 90 is fixed to the container main body 72 by means of engagement between the inner peripheral surface of the peripheral wall constituting the covering part 92 and the outer peripheral surface of the handle engagement part 89 of the container main body 72. Also, on the outer peripheral surface on the lower side of the peripheral wall, a lock part 94 projecting downward is disposed (see
On the outer peripheral surface of the bottom portion of the covering part 92, a grasping part 96 projects toward the front side of the apparatus main body 10 (see
As described above, in each toner container 70, component required to be fixed to the apparatus main body 10 is the projection-shaped lock part 94 only, and the lock part 94 is also formed on the handle member 90, which is separate from the longitudinal container main body 72. Thus, the structure of the toner container 70 or particularly the container main body 72 is simplified.
That is because the rail members 40 and 50 of the apparatus main body 10 are provided with components required for fixation of the toner container 70 in addition to the above-described engagement recess part 68 on the container placement surface 64.
In more detail, the rail member 50 on the right side extends, as shown in
In the surface 51, at a position opposing the guide arm 82 of the toner container 70, a support rail 54 is formed. The support rail 54 has a section in the recess shape in which the surface 51 is recessed in accordance with the shape of the distal end side of the guide arm 82, and its upper face 54a is configured so as to be capable of guiding the upper face 83 of the guide arm 82 and its lower face 54b is configured so as to be capable of guiding the lower face 84 of the guide arm 82.
Here, as described above, a height of the guide arm 82 from the upper face 83 to the lower face 84 is constant, but a width of the support rail 54 in this embodiment from the upper face 54a to the lower face 54b is not constant when seen from the insertion direction of the toner container 70.
Specifically, as shown in
Also, on the upper side of the support rail 54, at a position slightly on the back side of the apparatus main body 10 from the inlet of the support rail 54, a downward biasing member (biasing member) 53 is disposed. The downward biasing member 53 biases downward the guide arm 82 with the upper face 83 of the guide arm 82 as the bearing part 85. The downward biasing member 53 may be disposed at a position capable of biasing the lid 81 inside the guide arm 82 downward.
On the side opposite to the surface 51 having the support rail 54 and the downward biasing member 53, a back face 55 is formed (see
On the other hand, the surface 41 of the rail member 40 on the left side also has a support rail 44 having a recess-shaped section similarly to the surface 51 of the rail member 50. And a width of the support rail 44 from an upper face 44a to a lower face 44b gets gradually smaller as going from the front side to the back side of the apparatus main body 10. Specifically, the width from the upper face 44a to the lower face 44b is formed substantially equal to the height from the upper face 83 to the lower face 84 of the guide arm 82 on the back side of the apparatus main body 10, while on the front side of the apparatus main body 10, the width is formed larger than the height of the guide arm 82 from the upper face 83 to the lower face 84 (see
Also, at a position slightly on the back side of the apparatus main body 10 from the inlet of the support rail 44, too, a downward biasing member (biasing member) 43 is disposed. The downward biasing member 43 biases downward the guide arm 82 with the upper face 83 of the guide arm 82 as the bearing part 85.
Here, as shown in
The pressing member 42 is formed in an L-shape bent toward the surface 51 of the corresponding rail member 50 and is configured so as to be capable of being brought into contact with the insertion distal-end part 74 of the toner container 70. The pressing member 42 of this embodiment is integrally formed on an operation assistance part (replacement promotion mechanism B) 47 on the back face 45 of the rail member 40 (see
As described above, according to this embodiment, the toner container 70 itself can be used as a lock lever using the length from the back side to the front side of the apparatus main body 10.
In more detail, the toner container 70 is provided with the container main body 72 and the handle member 90. And the container main body 72 is constructed substantially in the rectangular solid shape and is horizontally inserted into the apparatus main body 10 along the longitudinal direction thereof.
Also, the container main body 72 has the toner containing part 87 and the barrel part 80. When the toner container 70 is inserted into the apparatus main body 10, first, the insertion distal-end part 74 is brought into contact with the pressing member 42 connected to the horizontal biasing member 46 through the operation assistance part 47. By further inserting the toner container 70 in this insertion direction against the biasing force of the horizontal biasing member 46, the driving coupling 62 and the driving coupling 75 are connected to each other, and the toner containing part 87 is made to communicate with the developing device 21g through the toner supply port 77.
At the same time, the guide arm 82 of the barrel part 80 sinks downward upon receipt of the biasing forces from the downward biasing members 43 and 53.
On the other hand, the handle member 90 has the lock part 94 to be inserted into the engagement recess part 68 of the apparatus main body 10. Then, when the lock part 94 is inserted into the engagement recess part 68 by the downward movement of the barrel part 80, the toner container 70 can be fixed to the apparatus main body 10.
As described above, when its insertion distal-end part 74 goes forward along the longitudinal direction of the container main body 72 and the handle member 90 arranged on the rear end side thereof sinks downward along with the container main body 72, the toner container 70 is fixed to the apparatus main body 10. Thus, it is only necessary to dispose the projection-shaped lock part 94 to be inserted into the engagement recess part 68 on the handle member 90 in the toner container 70, which is a consumable supply, and since a lock mechanism using a lever member for lock or an elastic force of a resin as before is no longer necessary, the number of components can be reduced. Also, since the lock part 94 is engaged only with the engagement recess part 68, there is no concern about deformation or breakage.
Also, the apparatus main body 10 has the support rails 44 and 54. And the support rails 44 and 54 are formed having the widths substantially equal to the height from the upper face 83 to the lower face 84 of the guide arm 82 on the back side of the apparatus main body 10 when seen from the insertion direction of the toner container 70. As a result, the driving couplings 62 and 75 can be connected without loosening and the shutter 76 and the shutter opening part 65 can be also brought into contact without loosening. On the other hand, the support rails 44 and 54 have the widths formed larger than the height from the upper face 83 to the lower face 84 of the guide arm 82 on the front side of the apparatus main body 10. As a result, on the front side of the apparatus main body 10, since an angular width that the longitudinal toner container 70 moves in the vertical direction is widened, a lock operation can be performed. As a result, prevention of loosening and operability of the toner container 70 can be both realized.
Moreover, the apparatus main body 10 has the downward biasing members 43 and 53 and the engagement recess part 68. And the downward biasing members 43 and 53 reliably move the barrel part 80 downward. Also, according to the downward movement of the barrel part 80, the lock part 94 is inserted into the engagement recess part 68, and the toner container 70 is reliably fixed to the apparatus main body 10. As described above, since the members required for fixation of the toner container 70, are disposed in the apparatus main body 10, the number of components in the toner container 70, which is a consumable supply, can be reduced more reliably.
Still further, in the covering part 92, an upward arrow is engraved (see
Here, the apparatus main body 10 has a replacement promotion mechanism B so as to prompt an operation by the user.
In more detail, the replacement promotion mechanism B has the pressing member 42, the horizontal biasing member 46, and the operation assistance part 47, and with disengagement between the engagement recess part 68 and the lock part 94 (cancellation of insertion of the lock part 94 into the engagement recess part 68), the toner container 70 can be pushed out toward the side opposite to the insertion direction.
More specifically, the pressing member 42 and the operation assistance part 47 push out the insertion distal-end part 74 by the biasing force of the horizontal biasing member 46 toward the front side of the apparatus main body 10.
As a result, the toner container 70 or particularly the handle member 90 protrudes from inside the apparatus main body 10 by several cm toward the user.
As a result, it becomes easier for the user to pull out the toner container 70, and the user can easily withdraw the toner container 70 from the apparatus main body 10 for replacement.
This disclosure is not limited to the above embodiment and is capable of various changes within a range not departing from the scope of the claims.
For example, in the above embodiment, the example of the projection-shaped lock part 94 and the recess-shaped engagement recess part 68 was described, but as a configuration that can prevent deformation or breakage of the lock part 94, the recess-shaped lock part and the projection-shaped apparatus main body side may be combined.
Also the above-described MFP 4 is an example of the image forming apparatus, and this disclosure can be naturally applied to a copier, a printer, a facsimile machine and the like.
And in any case, similarly to the above, the advantage that the number of components of the toner supply device can be reduced is exerted.
Number | Date | Country | Kind |
---|---|---|---|
2010-069987 | Mar 2010 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
20070077097 | Watanabe et al. | Apr 2007 | A1 |
20090016779 | Hwang | Jan 2009 | A1 |
Number | Date | Country |
---|---|---|
62-121227 | Aug 1987 | JP |
08-234593 | Sep 1996 | JP |
2000-275944 | Oct 2000 | JP |
2007-101710 | Apr 2007 | JP |
Number | Date | Country | |
---|---|---|---|
20110236076 A1 | Sep 2011 | US |