Information
-
Patent Grant
-
6240262
-
Patent Number
6,240,262
-
Date Filed
Friday, February 18, 200025 years ago
-
Date Issued
Tuesday, May 29, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 399 12
- 399 24
- 399 25
- 399 27
- 399 258
- 399 262
- 222 DIG 1
-
International Classifications
-
Abstract
A toner supply device comprises: a toner cartridge, which is used for an image forming system, including a substantially cylindrical container for housing therein a toner and which is supplied when the toner is insufficient for the image forming system; an information recording part which is provided on the peripheral surface of the container and on which information including that the toner is a certified product has been recorded; a rotating unit, connected to the tip portion of the container when the container is attached, for rotating the container along the peripheral surface; a cleaning unit, provided in the vicinity of the container, for contacting the information recording part of the container in response to the operation of the rotating unit during the reading operation of a reading sensor, to sequentially clean the information recording part by the rotation of the container; and a reading sensor, provided in the vicinity of the container and in front of the cleaning unit in rotational directions of the toner cartridge, for sequentially reading the information on the information recording part cleaned by the cleaning unit in response to the operation of the rotating unit.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to a toner supply device and a toner cartridge for use in an image forming apparatus. More specifically, the invention relates to a toner supply device capable of reading information relating to a toner, and a toner cartridge, in which the information has been recorded.
2. Description of the Related Background Art
Toners supplied to image forming systems, such as copying machines, facsimiles and printers, have been improved as important components for enhancing the quality of an image, and manufacturers have provided the optimum toners for the design specification of their systems as genuine products (which will be hereinafter referred to as “certified products”).
In recent years, toners meeting the minimum specifications common to image forming systems commercially available from a plurality of manufacturers are in circulation. There is a problem in that such toners meeting only a part of specifications (which will be hereinafter referred to as “uncertified toners”) generally have inferior image quality and have a bad influence on a photosensitive material drum serving as an image carrier and a developing part, to damage the reliability of the systems.
A typical toner is housed in a container to be provided. Conventionally, although toners have been sometimes improved to be easily operated, toners have not often been improved to recommend the certified products.
In addition, the shape of toner cartridges has been sometimes changed in accordance with the destination for image forming systems, e.g., in accordance with the market, such as OEM provided manufacturers or countries other than the country of manufacture. This causes to produce various kinds of toner cartridges to prevent the producing costs from being reduced by common parts.
SUMMARY OF THE INVENTION
It is therefore a first object of the present invention to provide a toner supply device which has the function of determining whether a toner cartridge attached thereon is a certified product and which insures high image quality by recommending a user to utilize the certified product when the toner cartridge houses therein an uncertified toner.
It is a second object of the present invention to provide a toner cartridge, in which information including that the toner cartridge houses therein a certified toner has been recorded.
According to the first aspect of the present invention, there is provided; a toner supply device comprising: a toner cartridge, which is used for an image forming system, including a container for housing therein a toner which is supplied when the toner is insufficient for the image forming system; an information recording part which is provided on the external surface of the container and on which information relating to the toner has been recorded; and a reading sensor for reading the information when the toner cartridge is attached on the image forming system.
Since the reading sensor reads information relating to the toner recorded in the information recording part, it is possible to determine whether a newly attached container is a certified product, in accordance with the presence of the information and/or the contents of the read information.
In a preferred embodiment of the invention, the container has a substantially cylindrical shape, and the information relating to the toner has been recorded on the peripheral surface of the container, and the toner supply device further comprises a rotating unit, connected to the tip portion of the toner cartridge when the toner cartridge is attached, for rotating the container along the peripheral surface, and the reading sensor sequentially reads the information in response to the rotation of the container.
With this construction, when the toner cartridge is attached, the container is rotated in a first direction by the rotating unit, and the information is read by the reading sensor, so that it is possible to easily determine whether a container is the certified product. When it is determined that the container is a certified product, the rotating unit rotates the container in a second rotational direction opposite to the first rotational direction to supply the toner to the image forming system while agitating the toner.
In a further preferred embodiment of the invention, the toner supply device further comprises a cleaning unit, provided on the rotational upstream side of the reading sensor and in the vicinity of the container, for contacting the information recording part in response to the operation of the rotating unit when the reading sensor reads the information and for sequentially cleaning the information recording part before the reading operation of the reading sensor by the rotation of the container. Since the cleaning unit previously cleans the information recording part, the reading sensor can exactly read the information.
The rotational upstream side means a rear side in the first rotational direction.
Furthermore, according to the second aspect of the invention, there is provided; a toner cartridge for use in an image forming system, the toner cartridge comprising: a cylindrical container for housing therein a toner to be supplied when the toner is insufficient for the image forming system; and an information recording part, which is provided on the peripheral surface of the container and on which information relating to the toner is recorded, the information being read by a reading sensor when the toner cartridge is attached on the image forming system.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1
is a schematic diagram showing an example of a copying machine with a toner supply device according to the present invention;
FIG. 2
is an enlarged view of an image forming part of the copying machine of
FIG. 1
;
FIG. 3
is a schematic perspective view of the first preferred embodiment of a toner supply device according to the present invention;
FIG. 4
is a schematic perspective view of the second preferred embodiment of a toner supply device according to the present invention;
FIG. 5
is a schematic perspective view of the third preferred embodiment of a toner supply device according to the present invention; and
FIG. 6
is a schematic perspective view of the fourth preferred embodiment of a toner supply device according to the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the accompanying drawings, some preferred embodiments of the present invention will be described below.
First, referring to
FIG. 1
, the schematic construction of an example of an image forming system, to which the present invention is applied, will be described below.
FIG. 1
is a schematic diagram of an example of a copying machine with a toner supply device in this preferred embodiment, which is viewed from the front. A copying machine
1
shown in this figure is a plain paper copier of a digital system for once converting image information, which is acquired by optical means, into image data to produce laser beams on the basis of the image data to expose and scan a photosensitive material drum.
As shown in
FIG. 1
, the copying machine
1
comprises an image reading part
110
provided in the upper portion of the machine body thereof, an image storing part
120
provided in the middle portion of the machine body, a laser unit
130
, an image forming part
80
, a fixing part
170
and a paper feeding part
150
.
The paper feeding part
150
includes a plurality of stages of paper feeding units
152
a
and
152
d,
a manual paper feeding tray
156
and a double face unit
158
. The paper feeding units
152
a
through
152
d
are provided in the bottom portion of the machine body, and house therein a large number of sheets, on which images are transferred. Although plain papers are usually used as the sheets, tracing papers and OHP films may be used. The manual paper feeding tray
156
is provided in the vicinity of the image forming part
150
on the right side of the machine body, so that sheets having sizes other than the Japanese Industrial Standard sizes, and cardboards such as postal cards can be manually fed. The double face unit
158
is provided on the right side in the middle portion of the machine body, and turns a sheet, which has once passed through the image forming part
80
and to one face of which an image has been transferred, over to feed the sheet to the image forming part
80
again to copy images on both sides of the sheet.
The image reading part
110
includes a scanner
114
and an automatic document feeding unit
112
. The scanner
114
reads the image of a manuscript and converts the image into image data. The automatic document feeding unit
112
feeds a sheet manuscript into the scanner
114
.
The image storing part
120
stores therein image data supplied from the scanner
114
. The laser unit
130
has a plurality of semiconductor laser oscillators (not shown) and a polygon mirror
132
. The image data are taken out from the image storing part
120
, and the semiconductor laser oscillators are caused to emit laser beams LB, which are reflected on the polygon mirror
132
to scan on the image forming part
160
.
FIG. 2
is an enlarged front view showing a principal part of the image forming part
80
. As shown in this figure, the image forming part
80
comprises a photosensitive material drum
10
, an electrification charger
13
, a developing device
11
, a transfer/peeling charger
15
, a drum cleaner
12
, a de-electrifying lamp
14
, and a toner supply device
71
in this preferred embodiment.
During a developing operation, the photosensitive material drum
10
rotates counterclockwise B.
The image forming part
80
shown in
FIG. 2
adopts a reverse developing system. In the image forming part
80
, when the electrification charger
13
electrifies electric charges of a negative polarity on the photosensitive material drum
10
and when the photosensitive material drum
10
is exposed to the laser beams LB emitted from the laser unit
130
, the surface potential of the photosensitive drum
10
in a region corresponding to the image portion of the manuscript approaches zero in accordance with the density of the image to form a latent image.
The copying machine
1
adopts a two-component system. The developing device
11
houses therein a carrier and a toner. The toner is supplied to the developing device
11
so as to have a percentage of about 5% to the carrier of about 95%. The amount of the toner is always monitored by a magnetic sensor (not shown) or the like. If the percentage of the toner in the developing device
11
falls below 5%, a toner supply part
18
, which will be described later, of the toner supply device operates to supply a required amount of toner to the developing device
11
. The carrier and the toner are agitated in the developing device
11
, so that the electric charges of a negative polarity are applied to the toner by the frictional electrification during agitation. When the latent image arrives above the developing device
11
by the rotation of the photosensitive material drum
10
, the toner is absorbed onto the photosensitive material drum
10
via the carrier to form a visible image. The visible image is carried from the paper feeding part
150
to be transferred to a sheet which is previously electrified to a positive polarity by a transfer charger
15
a.
Immediately after the transfer, positive charges are removed from the sheet by a peeling charger
15
b,
to which the image has been transferred, and then, the sheet is carried to the fixing part
170
. The fixing part
170
causes the toner to fuse and adhere to the sheet by the thermo compression bonding, and carries the sheet to a paper discharging tray
180
(see FIG.
1
).
The toner which has not been transferred to the sheet and which remains on the surface of the photosensitive material drum
10
, together with paper powder adhering to the toner from the sheet, is removed by the drum cleaner
12
. The remaining charges of the photosensitive material drum
10
are removed by the de-electrifying lamp
14
.
In this preferred embodiment, the toner supply device
71
comprises a substantially cylindrical toner cartridge
16
, an optical sensor
60
and a cleaning part
301
. As will be described later, when the toner cartridge
16
is driven and rotated clockwise A (a second rotational direction) by a rotating unit
19
, the toner cartridge
16
discharges a toner via a toner supply hole
17
, which is provided in the tip portion (the inside portion viewed from the front of the machine body), to supply the toner into the developing device
11
.
Referring to
FIG. 3
, the detailed construction of the toner supply device
71
in this preferred embodiment will be described below. Furthermore, in each of figures which will be shown later, the same reference numbers will be used for the same parts as those in
FIG. 3
, and the descriptions thereof will be suitably omitted.
FIG. 3
is a schematic perspective view of the toner supply device
71
in this preferred embodiment. This figure shows the state that the toner cartridge
16
is inserted into the toner supply device
71
along a guide (not shown) to be mounted therein. As described above, the toner cartridge
16
has a substantially cylindrical shape, and has the toner supply hole
17
in the peripheral surface of the tip portion thereof. When the toner cartridge
16
is attached, the tip portion thereof is pressed to be connected to the toner supply part
18
.
The toner supply part
18
is connected to the rotating unit
19
including a drive motor M. The rotating unit
19
receives a command from a control part (not shown) to rotate the toner cartridge
16
counterclockwise B (a first rotational direction) or clockwise A although the detailed construction of the rotating unit
19
is omitted. By this rotation operation, the toner housed in the toner cartridge
16
is agitated.
The toner cartridge
16
has a spiral protruding portion (not shown) on the inner peripheral surface thereof. By such an internal shape, if the toner cartridge
16
is rotated clockwise A by the rotating unit
19
via the toner supply part
18
, the toner moves toward the toner supply hole
17
formed at the tip portion while being agitated.
On the peripheral surface of the cylinder rear end portion (the front side portion viewed from the front of the machine body) of the toner cartridge
16
, a discriminating label
20
serving as the feature of this preferred embodiment is applied. The discriminating label
20
has a width of 10 to 20 mm, and is applied so as to extend in rotational directions of the toner cartridge
16
. On the discriminating label
20
, information relating to the toner cartridge
16
is recorded. In this preferred embodiment, the information is recorded in the form of a bar code. The contents of the information include the fact that the toner cartridge
16
is a certified product, the type and destination (countries and regions on the market, and OEM provided manufacturers) of machines, on which the toner cartridge
16
is attached, the capacity of the container, the material and components of the toner, and so forth. The contents of the information also include information relating to the color of the toner when the toner cartridge
16
is used for a color copying machine or a color printer. The surface of the discriminating label
20
is covered with a translucent material to prevent flying toner and dust from adhering thereto.
The optical sensor
60
is provided at a position corresponding to a region, on which the discriminating label
20
is applied in the vicinity of the toner cartridge
16
, and sequentially reads the information recorded on the discriminating label
20
when the toner cartridge
16
rotates counterclockwise B.
The cleaning part
301
includes a cleaning member
32
, a lever
31
, a spring
34
, an anchoring member
39
, a hook
35
and a solenoid
36
. The cleaning member
32
is provided on the bottom surface of the tip portion (the front side portion viewed from the front of the machine body) of the lever
31
. A pivot hole is formed in the lever
31
slightly inside of the central portion thereof. A shaft
37
extending from a supporting plate
82
passes through the pivot hole, and the lever
31
is pivotably supported on the shaft
37
so as to be oscillatable about the pivot hole. The tip portion of the lever
31
is connected to one end of the spring
34
, the other end of which is connected to the tip portion of the anchoring member
39
projecting from the supporting plate
82
. By the spring
34
, the tip portion of the lever
31
is fixed so that the cleaning member
32
is spaced from the toner cartridge
16
by a predetermined distance in a usual state. The size of the protruding portion of the anchoring member
39
is adjusted so that the tip portion of the lever
31
is positioned on the rotational upstream side of the optical sensor
60
, i.e., on the rear side in the rotational direction of the toner cartridge
16
, so that the peripheral surface previously cleaned by the cleaning member
32
reaches the detection range of the optical sensor
60
when the toner cartridge
16
rotates counterclockwise.
The rear end portion (the inside portion viewed from the front of the machine body) of the lever
31
engages the tip portion of the hook
35
. The rear end of the hook
35
is connected to the solenoid
36
. Thus, the rear end portion of the lever
31
moves vertically in accordance with the ON/OFF of the solenoid
36
via the hook
35
.
The functions of the optical sensor
60
and the cleaning part
301
will be described below.
While the copying machine
1
is used, if all of the toner in the toner cartridge
16
is supplied and if the amount of the toner in the developing device
11
falls below a standard value (5% in this preferred embodiment), an indication “toner empty” appears on a control panel (an operating panel) (not shown) of the copying machine
1
to urge the user to exchange the toner cartridge
16
. The user who looked at this indication prepares a new toner cartridge
16
to carry out an exchange operation.
First, the user opens a front cover (not shown) which is provided on the front of the image forming part
80
and which is capable of being open and closed, and detaches the empty toner cartridge
16
.
Then, the user attaches the new toner cartridge
16
on the toner supply device
71
, and closes the front cover.
When the new toner cartridge
16
is attached, the copying machine
1
determines whether the attached toner cartridge
16
is a certified product before a toner supply operation is carried out.
Specifically, the toner cartridge
16
is rotated by the rotating unit
19
of the toner supply
18
counterclockwise B, e.g., in the opposite direction to the rotational direction A during supply, by two revolutions or more. Thus, the optical sensor
60
reads information recorded on the discriminating label
20
. At this time, if the discriminating label
20
is not applied on the toner cartridge
16
or if information different from a desired specification is recorded on the discriminating label
20
even if the discriminating label
20
is applied on the toner cartridge
16
, the copying machine
1
determines that the attached toner cartridge
16
is an uncertified product, so that the copying machine
1
is stopped. The determined result indicative of the uncertified product may be displayed on the control panel so as to be given to the user, or may be derived only by a field engineer by inputting a predetermined service code. In addition, if the operating condition of the copying machine can be remote-controlled using a communication line or the like, information relating to the determined result may be transmitted to a control computer of a service center to be communicated to a field engineer, an agent in charge of the user, or a salesman.
The cleaning part
301
cleans the surface of the discriminating label before the reading operation of the optical sensor
60
. That is, while the rotating unit
19
starts to rotate the toner cartridge
16
counterclockwise B, the solenoid
36
is turned ON to move the hook
35
upwards. In accordance with the movement of the hook
35
, the lever
31
oscillates about the pivot hole, and the spring
34
is extended, so that the cleaning member
32
of the tip portion of the lever
31
contacts the peripheral surface of the toner cartridge
16
to clean the translucent material overlaying the discriminating label
20
to remove dust, such as toner and paper powder, which adheres to the surface thereof.
When the optical sensor
60
reads the fact that the information recorded on the discriminating label
20
is coincident with the condition of the specification, the copying machine
1
determines that the attached toner cartridge
16
is a certified product, and ends the above described discriminating operation.
When the discriminating operation of the copying machine
1
ends, the solenoid
36
is turned OFF, so that the cleaning member
32
is separated from the toner cartridge
16
. The solenoid
36
remains being OFF during the supply of the toner.
Then, the toner supply device
71
carries out an operation of agitating the toner in the toner cartridge
16
before the toner is supplied to the developing device
11
. That is, the rotating unit
19
rotates the toner cartridge
16
on a position, at which the discriminating label
20
is applied, alternately clockwise A and counterclockwise B by predetermined angles, respectively.
Since such an oscillating operation can break lumps of the toner if the toner has gathered in the toner cartridge
16
in a preservative period and/or in a state of preservation, the amount of the toner subsequently supplied can be stabilized. Thus, it is not required to carry out the agitating operation for the toner cartridge
16
, which has been conventionally carried out by the user before attaching the toner cartridge
16
, so that it is possible to relieve the user's work load.
Referring to the accompanying drawings, the second preferred embodiment of a toner supply device according to the present invention will be described below.
FIG. 4
is a perspective view showing the schematic construction of a toner supply device in this preferred embodiment. A toner supply device
72
in this preferred embodiment can also be attached on the copying machine
1
shown in FIG.
1
.
As can be clearly seen from the comparison with
FIG. 3
, this preferred embodiment is characterized by the construction of a cleaning part
302
. Other constructions are the same as those of the above described toner supply device
71
.
The cleaning part
302
includes a solenoid
51
having a vertically movable shaft
52
, a pad
54
secured to the tip of the shaft
52
, a cleaning member
33
provided on the bottom surface of the pad
54
, and a pressing spring
53
wound onto the shaft
52
. The pressing spring
53
is a tension spring, one end of which engages the bottom surface of the solenoid
51
, and the other end of which engages the top surface of the pad
54
. The solenoid
51
is mounted at a position, at which the cleaning member
32
is spaced from the toner cartridge in the OFF state, above a region, in which the discriminating label
20
is provided on the peripheral surface of the toner cartridge
16
. Furthermore, the supporting plate
82
and the connection of the supporting plate
82
to the cleaning part
302
are omitted from FIG.
4
.
The operation of the toner supply device
72
in this preferred embodiment is as follows.
A new toner cartridge
16
is attached, and the copying machine
1
starts an operation of discriminating the toner cartridge. First, the rotating unit
19
of the toner supply part
18
operates to rotate the toner cartridge
16
counterclockwise B. When the rotating unit
19
operates, the solenoid
51
is turned ON in response thereto. Thus, the pad moves downwards, and the cleaning member
32
sequentially cleans the translucent material overlaying the discriminating label
20
. If the cleaned surface of the discriminating label
20
reaches the detection range of the optical sensor
60
, the optical sensor
60
sequentially reads information recorded on the discriminating label. Thus, information relating to the toner cartridge
16
is read to determine whether the attached toner cartridge
16
is a certified product. The operations of the copying machine
1
after the discrimination are the same as those in the above described first preferred embodiment.
If the discriminating operation of the copying machine
1
ends, the solenoid
51
is turned OFF to allow the pad
54
to be pulled by the pressing spring
53
toward the solenoid
51
, so that the cleaning member
33
is separated from the toner cartridge
16
.
Subsequent toner agitating and toner supply operations are the same as those in the above described first preferred embodiment.
Referring to the accompanying drawings, the third preferred embodiment of a toner supply device according to the present invention will be described below.
FIG. 5
is a perspective view schematically showing a toner supply device in this preferred embodiment. A toner supply device
73
in this preferred embodiment can also be attached on the copying machine
1
shown in FIG.
1
.
As can be clearly seen from the comparison with
FIG. 3
, this preferred embodiment is characterized by the construction of a cleaning part
303
. Other constructions are the same as those of the above described toner supply device
71
. Furthermore, the supporting plate
82
and the connection of the supporting plate
82
to the cleaning part
303
are also omitted from FIG.
5
.
The cleaning part
303
includes a rotary solenoid
41
connected to one end of a shaft
42
for rotating the shaft
42
, an arm
43
connected to the other end of the shaft
42
so as to be substantially perpendicular to the shaft
42
, and a cleaning member
32
pivoted on the bottom surface of the tip portion of the arm
43
.
The operation of the toner supply device
73
in this preferred embodiment is as follows.
When a new toner cartridge
16
is attached and when the copying machine
1
starts an operation of discriminating the toner cartridge, the rotating unit
19
of the toner supply part
18
operates to rotate the toner cartridge
16
counterclockwise B. In response to the operation of the rotating unit
19
, the rotary solenoid
41
is turned ON to rotate the arm
43
clockwise by a predetermined angle via the shaft
42
, and then the rotary solenoid
41
is turned OFF. Thus, the cleaning member
33
contacts the discriminating label
20
by the rotation of the toner cartridge
16
. Thus, the translucent material overlaying the discriminating label
20
is sequentially cleaned. If the cleaned surface of the discriminating label
20
reaches the detection range of the optical sensor
60
, the optical sensor
60
sequentially reads information recorded on the discriminating label. Thus, information relating to the toner cartridge
16
is read to determine whether the attached toner cartridge
16
is a certified product. The operations of the copying machine
1
after the discrimination are the same as those in the above described first preferred embodiment.
If the discriminating operation of the copying machine
1
ends, the rotary solenoid
41
is turned on again in response to the stopped operation of the rotating unit
19
, and then, the rotary solenoid
41
rotates the arm
43
counterclockwise by a predetermined angle via the shaft
42
to be turned OFF. Thus, the cleaning member
32
is separated from the toner cartridge
16
.
Subsequent toner agitating and toner supply operations are the same as those in the above described first preferred embodiment.
Referring to the accompanying drawings, the fourth preferred embodiment of a toner supply device according to the present invention will be described below.
FIG. 6
is a perspective view schematically showing a toner supply device in this preferred embodiment. A toner supply device
74
in this preferred embodiment can also be attached on the copying machine
1
shown in FIG.
1
.
As can be clearly seen from the comparison with
FIG. 3
, this preferred embodiment is characterized by an arcuate protruding portion
22
substituted for the discriminating label
20
, a cleaning member
33
of a brush, and a pressure sensor
62
substituted for the optical sensor
60
. Other constructions are substantially the same as those of the toner supply device
71
shown in FIG.
3
.
The arcuate protruding portion
22
is provided on the peripheral surface of the rear end of a toner cartridge
16
′ so as to be arcuate parallel to the rotational direction of the toner cartridge
16
′. A plurality of recessed portions extending a direction substantially perpendicular to the rotational direction of the toner cartridge
16
′ are formed in the surface of the arcuate protruding portion
22
. Information relating to the toner cartridge
16
′ is recorded on the arcuate protruding portion
22
in the form of the intervals and number of the recessed portions.
The positions of the anchoring member
39
and the solenoid
36
are adjusted so that the cleaning member
33
is positioned above the arcuate protruding portion
22
.
The pressure sensor
62
is provided on the supporting plate
82
via a moving mechanism (not shown). The pressure sensor
62
includes a contact
64
having a semi-spherical contact surface
65
provided at the tip thereof, and a pressure sensing part (not shown) for sensing the movement of the contact
64
. The contact
64
is provided so as to be capable of vibrating in longitudinal directions, and the pressure sensing part senses the longitudinal vibration.
The operation of the toner supply device
74
in this preferred embodiment will be described below. The different points from the above described first preferred embodiment will be mainly described below.
When a new toner cartridge
16
′ is attached, the solenoid
36
is first turned on from the OFF state to oscillate the lever
31
via the hook
35
, so that the cleaning member
33
moves to a position, at which the cleaning member
33
contacts the surface of the arcuate protruding portion
22
. Simultaneously, the moving mechanism (not shown) of the pressure sensor
62
operates to move the pressure sensor
62
to a position, at which the contact surface
65
of the contact
64
reaches the arcuate protruding portion
22
.
Then, the rotating unit
19
of the toner supply part
18
operates to rotate the toner cartridge
16
′ counterclockwise B. Thus, the surface of the arcuate protruding portion
22
is sequentially cleaned by the brush of the cleaning member
33
. When the cleaned surface of the arcuate protruding portion
22
reaches the position of the pressure sensor
62
, the contact surface
65
of the contact
64
contacts the surface of the arcuate protruding portion
22
to vibrate in longitudinal directions in accordance with the presence of the recessed portions. This vibration is detected by the sensing part of the pressure sensor
62
to read information relating to the toner cartridge
16
′ to determine whether the attached toner cartridge
16
′ is a certified product. The operations of the copying machine
1
after the discrimination are the same as those in the above described first preferred embodiment.
If the discriminating operation of the copying machine
1
ends, the solenoid
36
is turned OFF, so that the cleaning member
33
is separated from the toner cartridge
16
′. Simultaneously, the pressure sensor
62
is also separated from the toner cartridge
16
′ by the moving mechanism (not shown).
Subsequent toner agitating and toner supply operations are the same as those in the above described first preferred embodiment.
While the preferred embodiments of the present invention have been described above, the present invention should not be limited thereto, but the invention can be embodied in various ways without departing fromthe principle of the invention.
While the optical sensor or the pressure sensor has been used as the sensor for reading information relating to the toner cartridge in the above described preferred embodiment, the present invention should not be limited thereto. For example, a discriminating label, on which the above described information has been recorded in the form of magnetism, may be applied on the peripheral surface of the toner cartridge, and this information may be read by a magnetic sensor. In this case, it is not required to provide any cleaning members.
In addition, while the rotating unit has rotated the container to agitate the toner while supplying the toner to the developing device in the above described preferred embodiments, a conventional toner supply device having no rotating unit may read information relating to a container, which is recorded on the container itself, by moving a reading sensor. In addition, the information recorded on the container should not be limited to information in the form of a bar code, magnetism or concavoconvex shape, it may be optical pattern information, which can be optically recognized, such as hologram information, or shape pattern information which can be recognized by contact.
Moreover, while the toner supply device has been used for the copying machine of the digital system in the above described preferred embodiment, the present invention should not be limited thereto, but it may be used for a conventional analog copying machine, facsimile or laser printer. The copying machine may be a system of monochrome, such as black, or a color system using a plurality of color toners. In the digital copying machine, data supplied from a computer, such as a personal computer or a mini computer, via an interface, such as a SCSI, may be acquired as image signals selectively or in place of the image reading part.
Claims
- 1. A toner supply device comprising:a toner cartridge, which is used for an image forming system, including a container for housing therein a toner which is supplied when the toner is insufficient for the image forming system; an information recording part which is provided on the external surface of said container and on which information relating to said toner has been recorded; a reading sensor for reading said information when said toner cartridge is attached on said image forming system, wherein said reading sensor moves along the external surface of said container to sequentially read said information; and a cleaning unit, provided in front of said reading sensor in a moving direction thereof, for moving in response to the movement of said reading sensor, said cleaning unit contacting and cleaning said information recording part of said container before the reading operation of said reading sensor.
- 2. A toner supply device as set forth in claim 1, wherein said information is recorded on said information recording part in any one of forms of optical pattern information capable of being optically recognized, shape information capable of recognized by contact, and magnetic information.
- 3. A toner supply device as set forth in claim 2, wherein said information includes information indicating that said toner is a certified product.
- 4. A toner supply device as set forth in claim 3, wherein said information includes information indicating that said toner is a certified product suitable for the specification of the destination for said image forming system.
- 5. A toner supply device comprising:a toner cartridge, which is used for an image forming system, including a container for housing therein a toner which is supplied when the toner is insufficient for the image forming system; an information recording part which is provided on the external surface of said container and on which information relating to said toner has been recorded, wherein said container has a substantially cylindrical shape, and said information recording part is provided on the peripheral surface of said container; a reading sensor for reading said information when said toner cartridge is attached on said image forming system; a rotating unit, connected to the tip portion of said toner cartridge when said toner cartridge is attached, for rotating said container along said peripheral surface, and wherein said container is rotated by said rotating unit to discharge said toner while agitating said toner, and said reading sensor is provided in the vicinity of said container for sequentially reading said information in response to the rotation of said container a cleaning unit, provided in the vicinity of said container, for contacting said information recording part in response to the operation of said rotating unit when said reading sensor reads said information and for sequentially cleaning said information recording part by the rotation of said container.
- 6. A toner supply device as set forth in claim 5, wherein said rotating unit rotates said container in a first rotational direction when said toner cartridge is attached, and rotates said container in a second rotational direction opposite to said first rotational direction when said toner is supplied, andsaid cleaning unit is provided upstream of said reading unit in said first rotational direction, and contacts said information recording part when said container rotates in said first rotational direction, said cleaning unit cleaning said information recording part before the reading operation of said reading sensor, said cleaning unit being separated from said information recording part when the reading operation of said reading sensor ends.
- 7. A toner supply device as set forth in claim 6, wherein said information includes information indicating that said container is a certified product.
- 8. A toner supply device as set forth in claim 7, wherein said information includes information indicating that said toner is a certified product suitable for the specification of the destination for said image forming system.
- 9. A toner supply device as set forth in claim 6, wherein said cleaning unit includes a lever provided so as to be oscillatable, a cleaning member provided on the bottom surface of one end of said lever, an actuator connected to the other end of said lever, and an elastic member for anchoring said one end of said lever, andsaid actuator operates during the reading operation of said reading sensor, to pull said one end of said lever down, to effect said elastic member to extend to cause said cleaning member to contact said information recording part, and stops when the reading operation of said reading sensor ends, to allow said elastic member to pull said other end of said lever to cause said cleaning member to be separated from said information recording part.
- 10. A toner supply device as set forth in claim 6, wherein said cleaning unit includes an actuator having a rotation shaft, and an arm, one end of which is secured to said rotation shaft and the other end of which is provided with a cleaning member on the bottom surface thereof, andsaid actuator operates during the reading operation of said reading sensor, to rotate said arm on said rotation shaft to cause said cleaning member to contact said recording part to stop, and operates when the reading operation of said reading sensor ends, to rotate said arm to cause said cleaning member to be separated from said recording part to stop.
- 11. A toner supply device as set forth in claim 6, wherein said cleaning unit includes an actuator provided in a radial direction of a region, in which said information recording part is provided on the peripheral surface of said toner cartridge, and a sliding shaft, one end of which is connected to said actuator and the tip of the other end of which is provided with a cleaning member, andsaid actuator operates during the reading operation of said reading sensor, to extend said sliding shaft to cause said cleaning member to contact said recording part, and retracts said sliding shaft when the reading operation of said reading sensor ends, to cause said cleaning member to be separated from said recording part to stop.
- 12. A toner supply device as set forth in claim 9, wherein said information is recorded on said information recording part in a form of optical pattern information capable of being optically recognized, and said reading sensor is an optical sensor.
- 13. A toner supply device as set forth in claim 6, wherein said container further has an arcuate protruding portion serving as said information recording part, said arcuate protruding portion protruding from said peripheral surface in rotational directions so as to be arcuate,said information is recorded in a form of concavoconvex shape formed on the surface of said arcuate protruding portion, and said reading sensor is a pressure sensor having a reciprocatable contact, and approaches said container in response to the rotation of said container in said first rotational direction by said rotating unit, to allow said contact to contact the surface of said arcuate protruding portion to detect the reciprocation of said contact to read said information.
- 14. A toner supply device as set forth in claim 5, wherein said information is recorded on said information recording part in a form of magnetic information, and said reading sensor is a magnetic sensor.
- 15. A toner cartridge for use in an image forming system, said toner cartridge comprising:a cylindrical container for housing therein a toner to be supplied when the toner is insufficient for said image forming system; and an information recording part, which is provided on the peripheral surface of said container and on which information relating to said toner is recorded, said information being read by a reading sensor when said toner cartridge is attached on said image forming system wherein said information recording part is cleaned by a cleaning unit when said toner cartridge is attached on said information forming system before the reading operation of said reading sensor.
- 16. A toner cartridge as set forth in claim 15, which further comprises:a toner discharging hole formed in the tip portion of said container; and a spiral protruding portion, provided in the inner peripheral surface of said container, for carrying said toner toward said tip portion by rotation of said spiral protruding portion.
- 17. A toner cartridge as set forth in claim 16, wherein said information is recorded on said information recording part in any one of forms of optical pattern information capable of being optically recognized, shape information capable of recognized by contact, and magnetic information.
- 18. A toner cartridge as set forth in claim 17, wherein said information includes information indicating that said toner is a certified product.
- 19. A toner cartridge as set forth in claim 18, wherein said information includes information indicating that said toner is a certified product suitable for the specification of the destination for said image forming system.
US Referenced Citations (5)
Foreign Referenced Citations (6)
Number |
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JP |
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