Toner supply device, Image forming apparatus and toner shortage detecting method

Information

  • Patent Application
  • 20070223947
  • Publication Number
    20070223947
  • Date Filed
    February 15, 2007
    17 years ago
  • Date Published
    September 27, 2007
    17 years ago
Abstract
A toner supply device including: a toner bottle filled with toner; and a toner supply assembly mounting mechanism having the toner bottle mounted thereon and feeding toner discharged from the toner bottle to a developing unit and supplying toner to the developing unit in accordance with the amount of toner consumed in the developing unit for the process of printing, further comprises: a toner bottle releasing mechanism which, when the amount of toner left in the toner bottle has been reduced to a predetermined level or lower, causes the toner bottle to move in the direction opposite to the direction in which the toner bottle is set into the toner supply assembly mounting mechanism and separate from the toner feed device.
Description

BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is an illustrative view showing an overall configuration of an image forming apparatus using a toner container according to the present invention;



FIG. 2 is a schematic side sectional view showing a configuration of a developing unit and a toner supply device that constitute the image forming apparatus;



FIG. 3 is an overall front view showing the developing unit and toner supply device;



FIG. 4 is a perspective view showing the configuration of the developing unit;



FIG. 5 is a perspective view showing a mounting example when toner supply assemblies are set in toner supply assembly mounting mechanisms that constitute the toner supply devices;



FIG. 6 is a perspective view showing the configuration of the toner supply assembly mounting mechanisms;



FIG. 7A is a side view showing a configuration of a toner supply assembly as a part of the toner supply device and FIG. 7B is its front view, viewed from the end face side of the toner supply assembly from which toner is supplied;



FIG. 8 is a side view of the front end part of a toner bottle as a part of the toner supply assembly;



FIG. 9 is a side view showing a configuration when scrapers for toner conveyance are fitted to the front end part of the toner bottle;



FIG. 10 is an illustrative view showing one example of the scrapers;



FIG. 11 is an illustrative view schematically showing a case where the scrapers are attached to the toner bottle;



FIG. 12 is a front view showing a configuration of the toner bottle;



FIG. 13A is a front view showing a configuration of a bottle holder that constitutes the toner supply device; FIG. 13B is a perspective view showing the bottle holder, when it is viewed from the rear side;



FIG. 14A is a perspective view showing a first casing that constitutes the bottle holder, FIG. 14B is a perspective view showing a second casing that constitutes the bottle holder;



FIG. 15 is an illustrative view showing a positional relationship between a toner discharge chamber of the bottle holder and toner bottle's scrapers;



FIG. 16 is a schematic sectional view showing a configuration of the front end part of the toner bottle;



FIG. 17 is a plan view showing a configuration of a slip ring of the toner bottle;



FIG. 18 is a schematic sectional view showing the bottle holder attached to the front end part of the toner bottle;



FIG. 19A is an illustrative view showing the bottle holder with its toner discharge port open, FIG. 19B is an illustrative view showing the bottle holder with the toner discharge port closed by a shutter mechanism;



FIG. 20 is an illustrative view showing the schematic structure of the rear side of the bottle holder;



FIG. 21A is a perspective view showing the configuration of a shutter mechanism for a toner supply device in accordance with the present embodiment, when viewed from the front side, and FIG. 21B is a perspective view showing the shutter mechanism when viewed from the rear side;



FIG. 22A is an illustrative view showing the relationship between the shutter mechanism and a first guide member of the bottle holder, FIG. 22B is an illustrative view showing the relationship between the shutter mechanism and the rotation of the toner bottle;



FIG. 23 is an illustrative view showing the structure of the toner supply assembly mounting mechanism;



FIG. 24 is an illustrative view showing the structure of a supply passage part for coupling the toner supply assembly mounting mechanism with a developing unit;



FIG. 25A is an illustrative view showing the positional relationship between a regulating member and a projection piece before the toner supply device is mounted to a mount base; FIG. 25B is an illustrative view showing the positional relationship between the regulating member and the projection piece when the toner supply device has been mounted to the mount base; and FIG. 25C is an illustrative view showing the positional relationship between the regulating member and the projection piece when the toner supply device is dismounted from the mount base;



FIG. 26 is a schematic illustrative view showing the internal structure of the toner bottle;



FIG. 27 is a schematic illustrative view showing the configuration of a toner supply assembly mounting mechanism corresponding to the toner bottle;



FIG. 28A is a schematic illustrative view showing a state where the toner bottle is going to be set onto the toner supply assembly mounting mechanism; FIG. 28B is a schematic illustrative view showing a state where the toner bottle is being set on the toner supply assembly mounting mechanism; and FIG. 28C is a schematic illustrative view showing a state where the toner bottle has been set on the toner supply assembly mounting mechanism;



FIG. 29A is a schematic illustrative view showing a state where a toner bottle has been set on the toner supply device; and FIG. 29B is a schematic illustrative view showing the operation of removal of the toner bottle by the toner supply device;



FIG. 30 is a flowchart showing the toner supply operation and effect of the image forming apparatus; and



FIG. 31 is an illustrative view showing an overall configuration of a copier according to another embodiment of the present invention.


Claims
  • 1. A toner supply device comprising: a toner container filled with toner; anda toner feed device having the toner container mounted thereon and feeding toner discharged from the toner container to a developing unit, wherein the toner supply device supplies toner to the developing unit in accordance with the amount of toner consumed in the developing unit for the process of printing,
  • 2. The toner supply device according to claim 1, further comprising a remaining toner quantity detector for detecting the amount of toner left in the toner container.
  • 3. The toner supply device according to claim 2, wherein the remaining toner quantity detector is disposed in the toner container.
  • 4. The toner supply device according to claim 2, wherein the toner container comprises: a partitioning member which separates the interior of the toner container into a toner storing portion with the toner present therein and an empty space without toner therein; anda partitioning member moving device which moves the partitioning member in accordance with the amount of toner left in the toner storing portion so that the toner storing portion may have a suitable volume, andthe remaining toner quantity detector detects the position of the partitioning member when the volume of the toner storing portion has been reduced to a predetermined volume or lower.
  • 5. The toner supply device according to claim 1, wherein the toner container releasing mechanism includes a releasing device which, when the toner container is positioned being mounted to the toner feed device, urges the toner container in the direction opposite to the direction in which the toner container is mounted, and the releasing device is disposed on the toner container's front side in the toner feed device to which the toner is mounted, and causes the toner container to move when the amount of toner left in the toner container has been reduced to a predetermined level or lower.
  • 6. The toner supply device according to claim 5, wherein the toner container releasing mechanism includes a restoring device for returning the releasing device after it was actuated to move the toner container, to the position before the actuation.
  • 7. The toner supply device according to claim 1, wherein the toner container closes a toner discharge port for supplying the toner to the toner feed device when the toner container is caused to move from the position where the toner container is mounted in the toner feed device.
  • 8. An image forming apparatus equipped with a toner supply device that comprises: a toner container filled with toner; and a toner feed device having the toner container mounted thereon and feeding toner discharged from the toner container to a developing unit, wherein the toner supply device supplies toner to the developing unit in accordance with the amount of toner consumed in the developing unit for the process of printing, characterized in that the toner supply device further comprises: a toner container releasing mechanism which, when the amount of toner left in the toner container has been reduced to a predetermined level or lower, causes the toner container to move in the direction opposite to the direction in which the toner container is set into the toner feed device and separate from the toner feed device, and a toner container-openable covering structure which can be opened by the toner container that is released from the toner feed device is formed as an exterior part of the image forming apparatus.
  • 9. The image forming apparatus according to claim 8, wherein the toner container-openable covering structure is divided into a plurality of parts arranged separately for corresponding toner containers.
  • 10. The image forming apparatus according to claim 8, further comprising a display portion in a control portion for input control of the image forming apparatus, the display portion having a function of indicating shortage of remaining toner when the amount of toner left in the toner container has been reduced to a predetermined level or lower.
  • 11. A toner shortage detecting method which is used for an image forming apparatus equipped with a toner supply device that comprises: a toner container filled with toner; and a toner feed device having the toner container mounted thereon and feeding toner discharged from the toner container to a developing unit and supplies toner to the developing unit in accordance with the amount of toner consumed in the developing unit for the process of printing, to detect a toner container that is short of toner left therein, the method comprising the steps of: detecting the amount of toner left in the toner container; and,when the detected amount of toner left in the toner container has been reduced to a predetermined level or lower, releasing the toner container from the toner feed device by causing the toner container to move in the direction opposite to the direction in which the toner container is mounted into the toner feed device.
  • 12. The toner shortage detecting method according to claim 11, further comprising the steps of: moving a partitioning member which separates the interior of the toner container into a toner storing portion filled with toner and an empty space without toner therein, in accordance with the amount of toner left in the toner storing portion so that the toner storing portion may have a suitable volume; anddetecting the position of the partitioning member when the volume of the toner storing portion has been reduced to a predetermined volume or lower.
  • 13. The toner shortage detecting method according to claim 11, further comprising the steps of: moving the toner container when the amount of toner left in the toner container has been reduced to a predetermined level or lower, by a releasing device which urges the toner container in the direction opposite to the direction in which the toner container is mounted.
  • 14. The toner shortage detecting method according to claim 13, further comprising the step of returning the releasing device after it was actuated to move the toner container, to the position where the toner container is mounted in the toner feed device.
  • 15. The toner shortage detecting method according to claim 11, further comprising the step of closing a toner discharge port for supplying toner to the toner feed device when the toner container is caused to move from the position where the toner container is mounted to the toner feed device.
  • 16. The toner shortage detecting method according to claim 11, further comprising the step of opening a toner container-openable covering structure that is formed as an exterior part of the image forming apparatus when the toner container is caused to move from the position where the toner container is mounted to the toner feed device.
  • 17. The toner shortage detecting method according to claim 11, further comprising the step of indicating shortage of remaining toner on a display portion in a control portion for input control of the image forming apparatus when the amount of toner left in the toner container has been reduced to a predetermined level or lower.
Priority Claims (1)
Number Date Country Kind
2006-085773 Mar 2006 JP national