The present invention relates to a tongue-lid pack for containing rod-shaped smoking articles such as cigarettes and filter cigarettes, and a blank therefor.
A tongue-lid pack of this type is disclosed, for example, in International Publication WO 2004/064550. This well-known pack includes an outer box with an open upper end, an inner pack contained in the outer box and having a bundle of rod-shaped smoking articles and an inner wrapper for wrapping the bundle, and a tongue lid hingedly jointed to the outer box and opens/closes the outer box.
More specifically, the tongue lid includes a lid for opening and closing the opening of the outer box and a tongue extending from the lid. The lid and the tongue are demarcated by a fold line. Right after the tongue-lid pack is fabricated, the tongue of the tongue lid is superimposed upon the front wall of the outer box.
The outer box further includes an insertion slit. This insertion slit is formed in the front wall of the outer box. After being opened for the first time, the tongue lid can close the opening of the outer box with the tongue, and is kept in a closed position by the tip end of the tongue being inserted into the outer box through the insertion slit.
As mentioned above, immediately after the fabrication of the tongue-lid pack, the tongue of the tongue lid is in the position where it is superimposed upon the front wall of the outer box and stands out from the front wall of the outer box. For this reason, when the tongue-lid pack is taken out from a wrapping device after being fabricated in the device, or when the tongue-lid pack in a vending machine is distributed from the machine, the tip end of the tongue lid of the tongue-lid pack catches on a transfer path in the wrapping device or vending machine, and the pack lodges in the transfer path in some cases.
It is an object of the present invention to provide a tongue-lid pack that enables a stable release of the pack from a wrapping device or a vending machine, and a blank therefor.
In order to achieve the above-mentioned object, a tongue-lid pack of the present invention includes an outer box of which an upper end is open, the outer box having a front wall and an insertion slit formed in the front wall, an inner pack contained in the outer box, the inner pack having a bundle of rod-shaped smoking articles and an inner wrapper wrapping the bundle, and a tongue lid hingedly jointed to a rear edge of the open end of the outer box. The tongue lid includes a lid for covering the open end of the outer box and a tongue connected to the lid through a fold line. The tongue has such a size as to cover the insertion slit when superimposed upon the front wall of the outer box, and has a tip end portion that is insertable into the outer box through the insertion slit. The front wall of the outer box is provided with a depression that can accept the tip end portion of the tongue when the tongue is superimposed upon the front wall. The depression makes the tip end portion of the tongue sink in the front wall.
Immediately after the tongue-lid pack is fabricated, the tongue of the tongue lid is superimposed upon the front wall of the outer box, and the tip end portion of the tongue is fitted in the depression of the front wall. Since the tip end portion of the tongue is sunk in the front wall of the outer box, it does not protrude from the front wall like a relief. Therefore, when the tongue-lid pack of the present invention is transferred through a transfer path and released from a wrapping device or a vending machine, the tip end portion of the tongue does not catch on the transfer path, which ensures a stable release of the tongue-lid pack.
More specifically, the tongue has a bend line for demarcating the tongue into the tip end portion and a base portion. When the tongue is superimposed upon the front wall of the outer box, the tip end portion of the tongue is directed toward a bottom of the depression by being bent along the bend line.
In this case, since the tip end portion of the lid is directed toward the bottom of the depression when the lid of the tongue lid is superimposed upon the front wall of the outer box, even if the tongue interferes with the transfer path at the time of transferring and releasing the tongue-lid pack, the tip end portion of the tongue is pressed into the depression. This prevents the tongue from catching on the transfer path.
Preferably, the tip end portion of the tongue has a tapered shape, and the depression has a shape matching with the tip end portion of the tongue. Further preferably, the depression has depth that gradually increases toward the tip end portion of the tongue.
Immediately after the tongue-lid pack is fabricated, the tongue lid may further have an adhesion point at which the tongue is detachably bonded to the front wall of the outer box. In this case, after the fabrication of the tongue-lid pack, the tongue is bonded to the front wall of the outer box until the tongue lid is opened for the first time. Therefore, even if moisture of the tongue lid is changed, the tip end portion of the tongue does not protrude from the depression of the front wall to rise from the front wall.
The inner wrapper of the inner pack has two paper layers that form outer and inner surfaces and a shielding layer sandwiched between the paper layers. The shielding layer protects the rod-shaped smoking articles contained in the inner pack from moisture and prevents flavor and aroma of the rod-shaped smoking articles from escaping from the inner pack. The shielding layer of the inner wrapper exerts a function of film packaging for a conventional hinge-lid pack, so that the tongue-lid pack of the present invention does not require film packaging. This simplifies a process for fabricating the pack of the invention and makes it possible to offer the pack at a low price.
The tongue-lid pack of the invention may further include a connection piece exposed outside of the tongue-lid pack and detachably connects the outer box and the tongue lid. When the tongue lid is first opened, the connection piece is detached from the tongue lid, which leaves braking traces both in the connection piece and the tongue lid. Therefore, the connection piece effectively functions as tamper prevention on the tongue-lid pack.
The present invention provides a blank for the above-mentioned tongue-lid pack. The blank includes a front panel for forming the front wall of the outer box and a depression formed in the front panel, for accepting the tip end portion of the tongue to make the tip end portion sink in the front wall of the outer box. The blank of the invention can be easily obtained by forming the depression in the front panel.
The tongue-lid pack includes an outer box 2. An upper end of the outer box 2 is formed as a rectangular open end 4. Contained in the outer box 2 is an inner pack 6, which includes a cigarette bundle CB and an inner wrapper wrapping the cigarette bundle CB therein. The cigarette bundle CB has twenty filter cigarettes.
The tongue-lid pack further includes a tongue lid 16. The tongue lid 16 is hingedly jointed to a rear edge of the open end 4, and opens and closes the open end 4. When in a closed position, the tongue lid 16 has a lid 18 covering the open end 4 and a tongue 22 extending from the lid 18. The tongue 22 and the lid 18 are demarcated from each other by a fold line 19.
When the tongue-lid pack is fabricated, the tongue 22 is superimposed upon a front wall 20 of the outer box as illustrated in
A depression 21 is formed in the front wall 20 of the outer box 2 by press work. The depression 21 has a shape identical to the shape of the tip end portion of the tongue 22 and is capable of accepting the insertion flap 26 of the tongue 22. The depression 21 has depth that gradually increases toward a bottom wall of the outer box 2. Therefore, when the tongue 22 is fitted into the depression 21 of the front wall 20, the depression 21 causes the tip end of the insertion flap 26 to sink in the front wall 20.
According to the present embodiment, as is clear from
As is apparent from the foregoing description, when the tongue 22 is superimposed upon the front wall 20 of the outer box 2, the tip end portion of the tongue 22, namely the tip end of the insertion flap 26, is received in the depression 21. Therefore, the tip end of the insertion flap 26 does not protrude from the front wall 20 like a relief. When the tongue-lid pack is transferred through a transfer path of a wrapping device or vending machine, the insertion tip 26 of the tongue 22 does not get caught in the transfer path. This reliably prevents the tongue-lid pack from getting caught in the transfer path. Consequently, a stable transfer of the tongue-lid pack in the wrapping device or a stable release of the tongue-lid pack from the vending machine can be accomplished.
The depression 21 does not have to be large enough to accept the whole insertion flap 26. The depression 21 is sufficiently large as long as it has a size capable of accepting at least the tip end of the insertion flap 26. The shape of the depression 21 is not limited to one illustrated in the drawing, and the bend line 24 of the tongue 22 is less than necessary.
According to the present embodiment, as illustrated in
Lugs 30 are jointed to respective side edges of the tongue 22 through cut-off lines 28. The cut-off lines 28 are shown by broken lines in
When the tongue lid 16 is opened, as is obvious from
When the tongue lid 16 is opened, an insertion slit 34 is exposed in the front wall 20 of the outer box 2 as illustrated in
As is clear from
Since the depression 21 is formed in the front wall 20, a gap between a portion of an inner surface of the front wall 20 which corresponds to the depression 21 and the inner pack 6 is reduced. In a case that the number of the filter cigarettes taken out from the outer box 2 is small after the tongue-lid pack is opened, the front wall 20 and the inner pack 6 are capable of holding the insertion flap 26 with a great pinching force in cooperation with each other. The insertion slit 34 is not limited to the V-like shape, and may be formed in a shape of a circular arc which is concave with respect to the cut area 32.
As stated above, the inner pack 6 has an upper face 10 and a bottom face 12. The upper face 10 and the bottom face 12 are formed by folding the inner wrapper 9. One lateral face 14 of the inner pack 6 is formed by superimposing both ends of the inner wrapper 9.
In order to enable the detachment of the inner wrapper 9, the inner wrapper 9 has a U-shaped cut line 36 corresponding to the cut area 32 as illustrated in
Broken lines in
The inner wrapper 9 has a triple-layer structure, which includes two paper layers 11 forming outer and inner surfaces and a shielding layer 13 sandwiched between the paper layers 11. Each of the paper layers 11 is made of glassine paper, and the shielding layer 13 paraffin wax. The shielding layer 13 not only protects the cigarette bundle CB contained in the inner pack 6 from outside moisture but also prevents flavor or aroma from escaping from the cigarette bundle CB. Therefore, the tongue-lid pack of the present embodiment does not need film packaging with tear tape for covering the outer box 2 and the tongue lid 16.
When the tongue lid 16 is first opened, the traces 31 and 33 are left in both the tongue 22 and the lugs 30. The traces 31 and 33 are visible from outside the tongue-lid pack, so that they effectively function as tamper prevention on the cigarette bundle CB of the inner pack 6 as with the tear tape of the film packaging mentioned before.
The blank 46 includes a main section 46m for forming the outer box 2 and a subsection 46s for forming the tongue lid 16. The sections 46m and 46s are arranged side by side in a longitudinal direction of the blank 46 and are jointed to each other through a fold line 48 shown by a broken line. The fold line 48 forms the above-mentioned hinge. In descriptions below, other fold lines are all shown by broken lines in
The main section 46m has three panels, which are arranged in the order in a longitudinal direction of the main section 46m. The panels are demarcated by fold lines. Specifically, the panels include a rear panel 50, an outer bottom panel 52 and a front panel 54 in the order named from the side of the subsection 46s. The rear panel 50 and the front panel 54 form a rear wall and the front wall 20 of the outer box 2, respectively. When the tongue-lid pack is fabricated, the outer bottom panel 52 forms a part of the bottom wall of the outer box 2.
Inner side flaps 56 are jointed to respective side edges of the rear panel 50 through fold lines. Inner bottom flaps 58 are jointed to lower edges of the inner side flaps 56 through fold lines. The inner bottom flaps 58 are disposed respective sides of the outer bottom panel 52. When the tongue-lid pack is fabricated, the inner bottom flaps 58 form the bottom wall of the outer box 2 together with the outer bottom panel 52.
Outer side flaps 60 are jointed to respective side edges of the front panel 54 through fold lines. When the tongue-lid pack is fabricated, the outer side flaps 60 form side walls of the outer box 2 together with the respective inner side flaps 56.
The subsection 46s includes a lid panel 62 and a tongue panel 64. The panels 62 and 64 are arranged in the order named from the side of the rear panel 50. The lid panel 62 is connected to the rear panel 50 through a fold line, and the tongue panel 64 to the lid panel 62 through a fold line. The tongue panel 64 has a bend line 24. When the tongue-lid pack is fabricated, the bend line 24 forms a tip end portion of the tongue panel 64 as the insertion flap 26. Lug flaps 66 are jointed to respective side edges of the tongue panel 64 through cut lines 28. The lug flaps 66 form the lugs 30 when the tongue-lid pack is fabricated.
Inner top flaps 68 are arranged on respective sides of the lid panel 62. The inner top flaps 68 are jointed to upper edges of the respective inner side flaps 56 through cut lines 69. When the tongue-lid pack is fabricated, the inner top flaps 68 form the lid 18 together with the lid panel 62.
The front panel 54 has a cut line 70 in addition to the insertion slit 34. The cut line 70 is substantially U-shaped and demarcates a to-be-cut-off portion 72 in a lower edge portion of the front panel 54.
The front panel 54 has the depression 21. The depression 21 is protruding on an inner side of the front panel 54 like a relief as viewed in the thick direction of the front panel 54 as is apparent from the foregoing descriptions.
The back side of the blank 46 is applied with glue in given places. Glue-applied areas 74 are shown by hatched patterns in
The glue-applied areas 74 are provided to a blank for a conventional pack. The blank 46 for the tongue-lid pack of the present invention further has glue-applied areas 76 other than the glue-applied areas 74. The glue-applied areas 76 are shown by cross-hatched patterns in
The tongue panel 64 has the adhesion points N in right and left parts thereof. The adhesion points N are formed by applying the tongue panel 64 with glue that is low in adhesivity.
A function of the glue-applied areas 76 and the adhesion points N will become clear from a process of fabricating the tongue-lid pack which will be described with reference to
As illustrated in
One of the inner side flaps 56 which has the glue-applied area 76 is bonded to the one lateral face 14 of the inner pack 6 (see
Thereafter, as illustrated in
Simultaneously with the folding of the flaps 58 and 68, the insertion flap 26 of the tongue panel 64 is bent along the bend line 24 and is slightly raised toward the inner pack 6.
Subsequently, as illustrated in
The inner bottom flaps 58 and the outer bottom panel 52 which form the bottom wall of the outer box 2 are bonded to each other through the glue-applied areas 76. This improves sealability of the outer box 2 with respect to the inner pack 6.
Thereafter, the front panel 54 is folded toward the inner pack 6 along with the outer side flaps 60 and bonded to a front face of the inner pack 6 through the glue-applied area 74. At the same time as this adhesion, the to-be-cut-off portion 72 of the front panel 54 is bonded to the to-be-detached portion 38 of the inner wrapper 9 of the inner pack 6 through the glue-applied area 76. A bonding position of the to-be-cut-off portion 72 and the to-be-detached portion 38 is shown by a mark M in
Upon completion of the folding of the front panel 54, the lid panel 62 is folded toward the inner pack 6 along with the tongue panel 64 and bonded to the inner top flaps 68, which have already been folded, through the glue-applied areas 76. At this point of time, the inner top flaps 68 and the lid panel 62 form the lid 18 of the tongue lid 16.
It should be noted that the lid panel 62 is bonded to the to-be-detached portion 38 of the inner pack 6 (outer flap 44) through the inner top flaps 68, and that the inner top flaps 68 are detachable from the respective inner side flaps 56 along the cut lines 69.
In the next place, as illustrated in
The tongue panel 64 is bonded to the to-be-cut-off portion 72 of the front panel 54 through the glue-attached area 76. The lug flaps 66 of the tongue panel 64 are superimposed upon the respective outer side flaps 60 of the front panel 54.
Since the to-be-cut-off portion 72 is already bonded to the to-be-detached portion 38 of the inner pack 6 as described, the tongue panel 64 is bonded to the to-be-detached portion 38 with the to-be-cut-off portion 72 interposed therebetween.
Subsequently, from the state shown in
The above-described folding procedure of the blank 46 is virtually the same as that of a conventional blank. Therefore, the tongue-lid pack of the present invention can be fabricated simply by adding a glue applicator, not shown, for forming the glue-applied areas 76 and the adhesion points N to a conventional packing machine.
When the tongue-lid pack of
When the tongue 22 is further raised, the tongue 22 is detached from the lugs 30 along the cut lines 28. The inner top flaps 68 forming the lid 18 are then cut away from the respective inner side flaps 56 along the cut lines 69 (see
Since the lugs 30 are exposed outside of the outer box 2 as stated, after the tongue 22 is cut off from the lugs 30, this leaves the traces 31 and 33 in both the outer box 2 and the lid 22. The traces 31 and 33 serve as marks indicating that the tongue-lid pack has already been opened. Therefore, the lugs 30 effectively function as tamper prevention.
After the tongue 22 is detached from the lugs 30, it is possible to widely turn the tongue lid 16 around the hinge (fold line 48). When the tongue lid 16 is widely turned in this manner, the to-be-cut-off portion 72 is cut off from the front wall 10 of the outer box 2, to thereby form the cut area 32 in the front wall 10. The to-be-detached portion 38 is then cut away from the inner wrapper 9 in the inner pack 6. Therefore, as illustrated in
After being cut off, the to-be-cut-off portion 72 and the to-be-detached portion 38 form a cut piece 72a and a detached piece 38a, respectively. The cut piece 72a and the detached piece 38a are bonded together through the glue-applied area 76, and moreover the cut piece 72a is bonded to the inner side of the tongue 22 through the glue-applied area 76. Therefore, the cut piece 72a and the detached piece 38a are maintained in a position bonded to the inner side of the tongue 22 as illustrated in
The outer flap 44 of the to-be-detached portion 38 is bonded to the inner top flaps 68 through the glue-applied portions 76 as described. Accordingly, the cutout of the to-be-detached portion 38 which involves the turning operation of the tongue lid 16 can be smoothly carried out.
The present invention is not limited to the above embodiment and may be modified in various ways.
According to the embodiment, when the tongue lid 16 is first opened, the cut area 32 is formed in the front wall 20 of the outer box 2. However, the cut area 32 may be previously formed in the front panel 54 of the blank 46. In this case, when the tongue lid 16 is opened as illustrated in
The tongue 22 further includes a circular to-be-cut-off portion instead of or in addition to the lugs 30. The to-be-cut-off portion is detachably bonded to the front wall 20 of the outer box 2. When the tongue lid 16 is first opened, the to-be-cut-off portion is cut away from the tongue 22, to thereby form a circular opening in the tongue 22. The opening forms a trace as tamper prevention like the traces 30 and 31.
Number | Date | Country | Kind |
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2005-007840 | Jan 2005 | JP | national |
This application is a Continuation of copending PCT International Application No. PCT/JP2006/300221 filed on Jan. 11, 2006, which designated the United States, and on which priority is claimed under 35 U.S.C. §120. This application also claims priority under 35 U.S.C. §119(a) on Patent Application No(s). 2005-007840 filed in Japan on Jan. 14, 2005. The entire contents of each of the above documents is hereby incorporated by reference.
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Number | Date | Country | |
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20080006544 A1 | Jan 2008 | US |
Number | Date | Country | |
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Parent | PCT/JP2006/300221 | Jan 2006 | US |
Child | 11826034 | US |