The present description relates generally to vehicles, including, for example, tonneau covers for vehicles.
Tonneau covers may generally include systems that may provide shelter and protection of cargo that may be stored within the cargo area of certain adventure vehicles, such as pickup trucks. As it may be appreciated, drivers or owners of such adventure vehicles may often utilize their vehicles, for example, for camping, off-roading, or other similar recreational outdoors activities. It may be thus useful to provide a tonneau cover that may be adaptable for multiple purposes.
The present disclosure generally relates to tonneau covers that include features that interact with each other to facilitate loading and unloading of panels linearly and with high stability. Such features can provide smooth deployment and retraction of the tonneau cover. A tonneau cover can include individual panels that interlock with each other upon deployment and disconnect from each other upon retraction to controllably cover a truck bed or other region of a vehicle, such as a truck. Tonneau covers described herein can include panels that provide reliable sealing there between. Tonneau covers described herein can include panels that provide smooth sliding across each other and along one or more rails. Tonneau covers described herein can perform such operations with minimal noise generation.
In some embodiments, a seal for a panel of a vehicle tonneau cover can include a stem having a first end and a second end; a first branch extending away from a middle portion between the first end and the second end; and a second branch extending from the first end of the stem and across an end of the first branch. The seal can further include an anchor portion extending from the first end of the stem in a direction that is away from the second branch. The second branch can define a curve from the first end of the stem and across the end of the first branch. An inner seal can include an inner seal stem having an inner seal first end and an inner seal second end; an inner seal branch extending away from the first end and towards the outer seal, wherein the inner seal stem and the inner seal branch form an indentation having a dimension that is greater than a dimension of an opening to the indentation.
In some embodiments, a panel for a vehicle tonneau cover can include a slat defining a tooth configured to engage a receptacle of an adjacent panel; and sliders on opposing lateral sides of the slat, wherein each of the sliders defines a planar surface on an upper side of the panel and a bump protruding from the planar surface, wherein the bump extends laterally across the planar surface from a lateral side of the corresponding one of the sliders. A width of the bump can be substantially equal to a width of the planar surface. Each of the sliders further can define an additional planar surface at a lower side of the panel, opposite the upper side of the panel, wherein the width of the bump is substantially equal to a width of the additional planar surface.
In some embodiments, a panel for a vehicle tonneau cover can include a slat defining a tooth extending from an upper side of the panel, defining a longitudinal end of the slat, and being configured to engage a receptacle of an adjacent panel; a first slider on a first lateral side of the slat; and a second slider on a second lateral side of the slat, wherein the slat defines a slat recess between the tooth and the first slider, wherein the first slider defines a slider recess adjacent to the slat recess, wherein the slat recess and the slider recess are configured to receive a portion of a cover driver upon longitudinal movement of the panel. The panel can define a ramp extending from a lower side of the panel toward the upper side of the panel, wherein the ramp faces the slat recess and the slider recess. The portion of the cover driver can include a pinion gear configured to engage a portion of the first slider.
Certain features of the subject technology are set forth in the appended claims. However, for purpose of explanation, several embodiments of the subject technology are set forth in the following figures.
The detailed description set forth below is intended as a description of various configurations of the subject technology and is not intended to represent the only configurations in which the subject technology can be practiced. The appended drawings are incorporated herein and constitute a part of the detailed description. The detailed description includes specific details for the purpose of providing a thorough understanding of the subject technology. However, the subject technology is not limited to the specific details set forth herein and can be practiced using one or more other implementations. In one or more implementations, structures and components are shown in block diagram form in order to avoid obscuring the concepts of the subject technology.
Embodiments of the present disclosure are directed toward a multi-purpose cover (e.g., tonneau cover) for an adventure vehicle, such as a pickup truck, a crossover utility vehicle (CUV), or a sport utility vehicle (SUV). In some embodiments, the multi-purpose cover may be adaptably disposed onto the vehicle in each of a deployed configuration and a retracted configuration. For example, in some embodiments, in the deployed configuration, the multi-purpose cover may overlap a cargo area of the vehicle. In some embodiments, the multi-purpose cover may be attached to a perimeter of the cargo area via an attachment mechanism. In some embodiments, a motion control mechanism may be utilized to cause the multi-purpose cover to extend in a first direction so as to cover the cargo area and to retract in a second direction so as to uncover the cargo area.
In this way, the multi-purpose cover may adaptably operate in the deployed configuration as a tonneau cover to extend and protect the cargo area of the vehicle and the driver or owner's cargo from environmental elements (e.g., precipitation, sunlight, wind, debris, and so forth). The multi-purpose cover may also operate in the retracted configuration in a storage region and away from the cargo area. A tonneau cover can be operated with powered deployment and retraction capabilities. It can be desirable to perform such operations with minimal noise. Additionally, it can be desirable to provide the tonneau cover with individual components (e.g., panels) that can connect and disconnect from each other in a manner that avoids binding or jamming.
Implementations of the subject technology described herein provide tonneau covers that include features that interact with each other to facilitate loading and unloading of panels linearly and with high stability. Such features can provide smooth deployment and retraction of the tonneau cover. A tonneau cover can include individual panels that interlock with each other upon deployment and disconnect from each other upon retraction to controllably cover a truck bed or other region of a vehicle, such as a truck. Tonneau covers described herein can include panels that provide reliable sealing there between. Tonneau covers described herein can include panels that provide smooth sliding across each other and along one or more rails. Tonneau covers described herein can perform such operations with minimal noise generation.
In some embodiments, the vehicle 100 may include, for example, an electric vehicle (EV), a battery electric vehicle (BEV), a hybrid electric vehicle (HEV), a plug-in hybrid electric vehicle (PHEV), or other vehicle 100 that may be in part or wholly propelled by one or more electric motors (e.g., synchronous electric motors, permanent magnet synchronous electric motors (PMSMs), induction motors (IMs), line start synchronous motors (LSSMs), line start permanent magnet motors (LSPMMs), synchronous reluctance motors (SynRMs) utilizing power stored to one or more batteries included in the vehicle 100.
In some embodiments, the vehicle 100 may include a cargo area 104, for example at a rear or other portion of the vehicle 100. The cargo area 104 can define a space that can be covered by a multi-purpose cover (e.g., tonneau cover).
As further depicted by
For example, in some embodiments, in the deployed configuration, the tonneau cover 120 may include an electromechanical tonneau cover that may be configured to controllably (e.g., electrically) overlap the cargo area 104 of the vehicle 100. For example, in some embodiments, the tonneau cover 120 may be attached to a perimeter of the cargo area 104 via the one or more cover drivers 112 (e.g., rack and pinion mechanism). For example, in some embodiments, the one or more cover drivers 112 may be utilized to cause the tonneau cover 120 to extend in a first direction so as to cover the cargo area 104 and to retract in a second direction (e.g., opposite the first direction) so as to uncover the cargo area 104.
In some embodiments, the one or more cover drivers 112 may include a rack and pinion mechanism that may operate to cause the tonneau cover 120 to extend in the first direction so as to cover the cargo area 104 and to retract in the second direction (e.g., in a direction opposite the first direction) so as to uncover the cargo area 104 in response to receiving one or more command signals. For example, in some embodiments, the one or more cover drivers 112 may include a user input device 114 (e.g., one or more pushbuttons) that may be utilized by the driver or owner of the vehicle 100 to interact with a control system of the vehicle 100 for operating the tonneau cover 120. For example, in some embodiments, in response to the driver or owner interacting with the user input device 114 (e.g., one or more pushbuttons), the control system (e.g., control circuitry, controllers, and/or processors) may provide one or more command signals to the one or more cover drivers 112 to cause the tonneau cover 120 to extend in the first direction so as to cover the cargo area 104 and to retract in the (e.g., in a horizontal direction opposite the first direction) so as to uncover the cargo area 104.
In some embodiments, the vehicle 100 can further include a cartridge 170 for receiving the tonneau cover 120 while in a retracted configuration. The tonneau cover 120 can be deployed from the cartridge 170, for example with operation of the cover drivers 112. The cartridge 170 can be on a first side of the cargo area 104, for example, near a cab or other region of the vehicle 100.
In some embodiments, the vehicle can further include a tailgate 102 that can transition between an open configuration to provide access to the cargo area and a closed configuration to enclose a portion of the cargo area. The tailgate 102 can be on a second side of the cargo area 104, for example, opposite the cartridge 170. While in the closed configuration, the tonneau cover 120 can be deployed in a direction of the tailgate 102. When fully deployed, the tonneau cover 120 can optionally abut the tailgate 102, for example to form a seal therewith.
The tonneau cover 120 can transition from the retracted configuration to the deployed configuration by deploying the panels 130 from the cartridge 170. For example, cover driver 112 can be operated to move a topmost one of the panels 130 in the cartridge 170 (e.g., in the stack) to move out of an opening 174 in the cartridge. The tonneau cover 120 may interact with the cover driver 112 (e.g., a rack and pinion system). For example, the cover driver 112 may include, a pinion portion (e.g., a motorized wheel) interlocking with a rack portion (e.g., at the topmost one of the panels 130) and making one or more circular movements to cause each of multiple panels 130 of the tonneau cover 120 to move in either of two directions (e.g., through the opening 174). Specifically, in accordance with the present embodiments, causing the rack (e.g., formed by the engaged one of the panels 130) to move in either of the two directions may, by extension, cause the tonneau cover 120 to extend in a first direction (e.g., out of the cartridge 170) and to retract in a second direction (e.g., into the cartridge 170).
In the example of
It will be understood that the process described herein can be reversed to retract the tonneau cover 120 and the panels 130 thereof into the cartridge 170. As each of the panels 130 is retracted into the cartridge 170 and/or through the opening 174 (e.g., by the cover driver 112), each panel 130 disengages an underlying panel 130 to release the connection there between. For example, as an outer panel 130 is driven (e.g., by the cover driver 112) against an adjacent and inner panel 130 that is already fully within the cartridge 170, the tooth 124 can urge the inner panel 130 downward into the cartridge 170 (e.g., against the bias of the follower assembly 180). Such action can be provided by the shape, geometry, size, and/or other features of the tooth 124 and/or the receptacle 126. By further example, each panel 130 can include a ramp 128 that is also configured to urge the adjacent and inner panel 130 downward into the cartridge 170 (e.g., against the bias of the follower assembly 180) as the outer panel 130 is drive (e.g., by the cover driver 112) into the cartridge 170 and/or through the opening 174. This process can be repeated for each of the panels 130 until the last and/or uppermost one of the panels 130 (e.g., end panel 130A) is within the cartridge 170. Accordingly, the panels 130 can be arranged in a stacked configuration within the cartridge 170.
As described herein, the follower assembly 180 can provide a biasing force to urge each of the panels 130 stacked within the cartridge 170 upwardly and/or toward the opening 174. Accordingly, until all of the panels 130 are deployed, one of the panels 130 can be maintained at the top region of the cartridge 170 and/or aligned with the opening 174 to be engaged by another of the panels 130 that is exiting the cartridge 170 through the opening 174. As the panels 130 are retracted within the cartridge 170, the follower assembly 180 can move downwardly to accommodate the acceptance of each panel 130 in sequence until the stack is formed.
Referring now to
As shown in
In the fully retracted configuration, as shown in
In the fully deployed configuration, as shown in
As shown in
As further shown in
In some embodiments, the slats 140 can include materials that structural support and resistance to wear. For example, materials such as polyamide 66, polyoxymethylene (POM), combinations thereof, and the like, can be selected.
In some embodiments, the sliders 150 can include materials that facilitate slider across each other. For example, materials can be selected for a low or reduced coefficient of friction. In some embodiments, the sliders 150 can include polytetrafluoroethylene, nylon 6. NVH rubber, and the like. By further example, the sliders 150 can include additional materials for support, such as a metal or other rigid structural insert within another material that is optimized for friction reduction.
In some embodiments, the slats 140 can provide or otherwise define the tooth 124 of the panel 130 for engaging a receptacle of another panel (e.g., an adjacent and underlying panel). For example, the tooth 124 can be a consistent shape that extends (e.g., laterally) across an edge of the slat 140 between the sliders 150, optionally without extending to the slider(s) 150 of the given panel 130. As such, the tooth 124 defined by the slat 140 can interact with the receptacle of another (e.g., longitudinally adjacent) panel at its slat. In some embodiments, the slats 140 can provide or otherwise define the receptacle 126 of the panel 130 for engaging a tooth of another panel (e.g., an adjacent and overlapping panel). For example, the receptacle 126 can be a consistent shape that extends (e.g., laterally) across an edge of the slat 140 between the sliders 150, optionally without extending to the slider(s) 150 of the given panel 130. As such, the receptacle 126 defined by both the slat 140 can interact with the tooth of another (e.g., longitudinally adjacent) panel at its slat.
In some embodiments, both the slats 140 and the slider(s) 150 can provide or otherwise define the tooth 124 of the panel 130 for engaging a receptacle of another panel (e.g., an adjacent and underlying panel). For example, the tooth 124 can be a consistent shape that extends (e.g., laterally) continuously across corresponding edges of both the slat 140 and the slider(s) 150 of a given panel 130. As such, the tooth 124 defined by both the slat 140 and the slider(s) 150 can interact with the receptacle of another (e.g., longitudinally adjacent) panel at its slat and its slider(s). In some embodiments, both the slats 140 and the sliders 150 can provide or otherwise define the receptacle 126 of the panel 130 for engaging a tooth of another panel (e.g., an adjacent and overlapping panel). For example, the receptacle 126 can be a consistent shape that extends (e.g., laterally) continuously across corresponding edges of both the slat 140 and the slider(s) 150 of a given panel 130. As such, the receptacle 126 defined by both the slat 140 and the slider(s) 150 can interact with the tooth of another (e.g., longitudinally adjacent) panel at its slat and its slider(s).
The cartridge 170 can include one or more end caps 172. The end caps 172 can cover opposing ends of the cartridge 170 to secure the panels 130 therein while they are in the retracted configuration. In some embodiments, the end caps 172 can be removed to access the panels 130 within the cartridge 170.
Referring now to
In some embodiments, as shown in
As further shown in
The outer seal 240 and the inner seal 260 of
In some embodiments, the outer seal 240 can include one or more branches that form a closed loop for engaging the tooth 124 of another panel 130. For example, as shown in
As further shown in
Accordingly, the outer seal 240 can sealingly engage against an inner surface 134 of the tooth 124 of another panel 130. As the panels 130 interact with each other, such as with forces applied by a cover driver, the outer seal 240 and tooth 124 can maintain contact and sealing engagement so that the panels 130 move in unison while assembled together in the deployed configuration of the tonneau cover 120.
In some embodiments, the inner seal 260 can include one or more branches that form a flexible extension for engaging the tooth 124 of another panel 130. For example, as shown in
As further shown in
As further shown in
Accordingly, the inner seal 260 can sealingly engage against an outer surface 132 of the tooth 124 of another panel 130. As the panels 130 interact with each other, such as with forces applied by a cover driver, the inner seal 260 and tooth 124 can maintain contact and sealing engagement so that the panels 130 move in unison while assembled together in the deployed configuration of the tonneau cover 120.
Referring now to
As further shown in
As further shown in
For example, a width of the bump 152 can be substantially equal to a width of the planar surface 151. By further example, each of the sliders 150 can define an additional planar surface 156 at a lower side 123 of the panel 130 (e.g., at the slider 150), opposite the upper side 121 of the panel 130. The width of the bump 152 can be substantially equal to a width of the additional planar surface 156, so that the additional planar surface 156 of an overlapping panel 130 can match the bump 152 of an underlying panel 130. Accordingly, as the sliders 150 are slid over each other, the panels 130 can be maintained with desired lateral alignment relative to each other. In particular, the extension of bumps 152 to the corresponding lateral sides 153 facilitates stacking of the panels 130 with uniform lateral alignment. This can help facilitate precise engagement of the panels 130 to each other when subsequently deployed.
In some embodiments, the sliders 150 can include one or more other features to facilitate sliding. For example, the sliders can include a roller at the upper side 151 and/or the lower side 123, such as a wheel or other structure that is configured to rotate with respect to slider 150. Such a roller can include a bearing, axle, or other structure to facilitate rotation. The roller(s) can roll across an opposing surface of another (e.g., overlapping and/or underlying) panel 130.
In some embodiments, deployment and/or retraction of the panels 130 and sliders 150 can be further assisted by lubricating materials on or incorporated into the bump 152, the planar surface 151, the upper side 151 of the panel 130, and/or the lower side 123 of the panel 130. Lubricating materials can include, for example, polytetrafluoroethylene.
Referring now to
In some embodiments, as shown in
As further shown in
While
While
Referring now to
As shown in
As further shown in
The slat recess 148 and the slider recess 158 can form voids or spaces defined by the peripheral edges of the corresponding structures. For example, the slat recess 148 can be defined by an edge of the slat 140, and the slider recess 158 can be defined by an edge of the slider 150. In some embodiments, the slat recess 148 and the slider recess 158 can be flush with each other to define a continuous edge and/or boundary. The panels 130 can include the ramp 128 that faces the slat recess 148 and the slider recess 158.
The slat recess 148 and the slider recess 158 are configured to receive a portion of a cover driver (not shown) upon longitudinal movement of the panel 130 past the cover driver. For example, when the panel 130 is engaged by the cover driver (e.g., at the sliders 150), the panel 130 can move longitudinally. Upon sufficient movement, the ramp 128 will allow an underlying panel 130 to move upward toward the overlapping panel 130 and/or the overlapping panel 130 to move downward toward the underlying panel 130. Such adjustments facilitated by the ramp 128 can facilitate engagement between panels 130 but also shift the height of one or more panels 130. Accordingly, it can be desirable to provide adequate clearance so the structures at the first longitudinal side 125 of the panels 130 do not interfere with the cover driver. For example, where the gear drive includes a pinion gear, the corresponding rack of the sliders 150 can align with the slat recess 148 and the slider recess 158, so that the panels 130 and sliders 150 can travel over the cover driver without catching on the pinion gear. Additional clearance can be provided by the slat recess 148 and the slider recess 158 to exceed the maximum dimensions of the pinion gear and/or other portions of the cover driver. While the cover driver can be configured to engage the sliders 150, the cutout may optionally extend to the slats 140 of the panels 130 with the slat recess 148, so that ample clearance is provided even when panels 130 are laterally misaligned.
While
Accordingly, aspects of the subject disclosure provide cover systems that include features that interact with each other to facilitate loading and unloading of panels linearly and with high stability. Such features can provide smooth deployment and retraction of the tonneau cover. A tonneau cover can include individual panels that interlock with each other upon deployment and disconnect from each other upon retraction to controllably cover a truck bed or other region of a vehicle, such as a truck. Tonneau covers described herein can include panels that provide reliable sealing there between. Tonneau covers described herein can include panels that provide smooth sliding across each other and along one or more rails. Tonneau covers described herein can perform such operations with minimal noise generation.
The following patents and applications are hereby incorporated by reference in their entirety, as is fully set forth herein: U.S. Pat. Nos. 11,318,826; 10,525,804; 11,091,013; and U.S. Pat. Pub. No. 2022/0048435.
A reference to an element in the singular is not intended to mean one and only one unless specifically so stated, but rather one or more. For example, “a” module may refer to one or more modules. An element proceeded by “a,” “an,” “the,” or “said” does not, without further constraints, preclude the existence of additional same elements.
Headings and subheadings, if any, are used for convenience only and do not limit the invention. The word exemplary is used to mean serving as an example or illustration. To the extent that the term include, have, or the like is used, such term is intended to be inclusive in a manner similar to the term comprise as comprise is interpreted when employed as a transitional word in a claim. Relational terms such as first and second and the like may be used to distinguish one entity or action from another without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Phrases such as an aspect, the aspect, another aspect, some aspects, one or more aspects, an implementation, the implementation, another implementation, some implementations, one or more implementations, an embodiment, the embodiment, another embodiment, some embodiments, one or more embodiments, a configuration, the configuration, another configuration, some configurations, one or more configurations, the subject technology, the disclosure, the present disclosure, other variations thereof and alike are for convenience and do not imply that a disclosure relating to such phrase(s) is essential to the subject technology or that such disclosure applies to all configurations of the subject technology. A disclosure relating to such phrase(s) may apply to all configurations, or one or more configurations. A disclosure relating to such phrase(s) may provide one or more examples. A phrase such as an aspect or some aspects may refer to one or more aspects and vice versa, and this applies similarly to other foregoing phrases.
A phrase “at least one of” preceding a series of items, with the terms “and” or “or” to separate any of the items, modifies the list as a whole, rather than each member of the list. The phrase “at least one of” does not require selection of at least one item; rather, the phrase allows a meaning that includes at least one of any one of the items, and/or at least one of any combination of the items, and/or at least one of each of the items. By way of example, each of the phrases “at least one of A, B, and C” or “at least one of A, B, or C” refers to only A, only B, or only C; any combination of A, B, and C; and/or at least one of each of A, B, and C.
It is understood that the specific order or hierarchy of steps, operations, or processes disclosed is an illustration of exemplary approaches. Unless explicitly stated otherwise, it is understood that the specific order or hierarchy of steps, operations, or processes may be performed in different order. Some of the steps, operations, or processes may be performed simultaneously. The accompanying method claims, if any, present elements of the various steps, operations or processes in a sample order, and are not meant to be limited to the specific order or hierarchy presented. These may be performed in serial, linearly, in parallel or in different order. It should be understood that the described instructions, operations, and systems can generally be integrated together in a single software/hardware product or packaged into multiple software/hardware products.
In one aspect, a term coupled or the like may refer to being directly coupled. In another aspect, a term coupled or the like may refer to being indirectly coupled.
Terms such as top, bottom, front, rear, side, horizontal, vertical, and the like refer to an arbitrary frame of reference, rather than to the ordinary gravitational frame of reference. Thus, such a term may extend upwardly, downwardly, diagonally, or horizontally in a gravitational frame of reference.
The disclosure is provided to enable any person skilled in the art to practice the various aspects described herein. In some instances, well-known structures and components are shown in block diagram form in order to avoid obscuring the concepts of the subject technology. The disclosure provides various examples of the subject technology, and the subject technology is not limited to these examples. Various modifications to these aspects will be readily apparent to those skilled in the art, and the principles described herein may be applied to other aspects.
All structural and functional equivalents to the elements of the various aspects described throughout the disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. No claim element is to be construed under the provisions of 35 U.S.C. § 112(f), unless the element is expressly recited using the phrase “means for” or, in the case of a method claim, the element is recited using the phrase “step for”.
Those of skill in the art would appreciate that the various illustrative blocks, modules, elements, components, methods, and algorithms described herein may be implemented as hardware, electronic hardware, computer software, or combinations thereof. To illustrate this interchangeability of hardware and software, various illustrative blocks, modules, elements, components, methods, and algorithms have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application. Various components and blocks may be arranged differently (e.g., arranged in a different order, or partitioned in a different way) all without departing from the scope of the subject technology.
The title, background, brief description of the drawings, abstract, and drawings are hereby incorporated into the disclosure and are provided as illustrative examples of the disclosure, not as restrictive descriptions. It is submitted with the understanding that they will not be used to limit the scope or meaning of the claims. In addition, in the detailed description, it can be seen that the description provides illustrative examples and the various features are grouped together in various implementations for the purpose of streamlining the disclosure. The method of disclosure is not to be interpreted as reflecting an intention that the claimed subject matter requires more features than are expressly recited in each claim. Rather, as the claims reflect, inventive subject matter lies in less than all features of a single disclosed configuration or operation. The claims are hereby incorporated into the detailed description, with each claim standing on its own as a separately claimed subject matter.
The claims are not intended to be limited to the aspects described herein, but are to be accorded the full scope consistent with the language of the claims and to encompass all legal equivalents. Notwithstanding, none of the claims are intended to embrace subject matter that fails to satisfy the requirements of the applicable patent law, nor should they be interpreted in such a way.
This application claims the benefit of U.S. Provisional Application No. 63/426,705, entitled “TONNEAU COVER,” filed Nov. 18, 2022, the entirety of which is incorporated herein by reference.
Number | Date | Country | |
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63426705 | Nov 2022 | US |