Patent Application
20200130230
The present invention relates to a tool and a device for the removal of contaminated material from a wall.
When dismantling nuclear facilities, minimizing contaminated waste is a top priority. This also applies to an efficient decontamination of floors and walls of buildings made of concrete, which protect the nuclear facility or parts thereof from external influences.
Within the context of the claimed invention, for reasons of linguistic simplification, it primarily will be talked about a wall; however, the floors and ceilings of rooms and other surfaces are always meant as well. The use of the present invention is not limited to decontamination.
During the operation of nuclear facilities, in some cases for decades, a contamination of the interior boundary surfaces (walls, floor and ceiling) of the building protecting the nuclear plant may result. For this reason, such buildings must be decontaminated after terminating the nuclear use. The decontamination includes the removal of surfaces of the inner boundary surfaces (walls, floor and ceiling) to a depth of approximately 10 mm to 20 mm. Only the material removed in this process can possibly include radioactive particles and is to be separately disposed.
The remainder of the decontaminated building can either be continuously used or be demolished in a conventional manner such as any other building.
From DE 10 2014 210 947 B2 and the subsequently published DE 10 2016 117 163 A1 devices and a method for the removal of surfaces are known. These devices are particularly suitable for the removal of large areas. However, these devices cannot be used in corners. A corner refers to the area in which two walls converge or where the floor intersects with a wall or a wall with the ceiling.
From DE 10 2014 210 947 B2 and the subsequently published DE 10 2016 117 163 A1 devices and a method for the removal of surfaces are known. These devices are particularly suitable for the removal of large areas. However, these devices cannot be used in corners. A corner refers to the area in which two walls converge or where the floor intersects with a wall or a wall with the ceiling.
From DE 31 21 130 A1 and DE 10 2010 0389 503, a circular saw head having two circular saw blades disposed at a distance to each other is known. In DE 31 21 130 A1, the circular saw blades are installed on a carrying sleeve. In turn, the carrying sleeve is slid onto a saw shaft and is fastened with the aid of a central nut. DE 10 2010 0389 503 only includes very few constructive details.
The object of the present invention is to provide a tool and a device, with the aid of which it is possible to efficiently and quickly remove the surface of a wall, the floor or the ceiling even in these corners.
According to the present invention, this object is achieved by a tool for the removal of surfaces.
In so doing, it is possible to reach all the way into the corners of a room using the tool according to the present invention, and to there remove the surface of the wall, the floor or the ceiling. If one uses the tool according to the present invention on both surfaces forming a corner, the surface in the region of the corners can be completely removed. This means that no “leftover” remains, which would have to be laboriously removed manually or otherwise.
In terms of manufacturing technology, the tool according to the present invention can be implemented in a relatively easy manner. The drive shaft can be realized as a turned part. On the cylindrical surface of this drive shaft, one or a plurality of longitudinal grooves can be introduced, which are disposed by corresponding projections or lugs on the inner hole of the saw blades or by spacer rings acting between the saw blades in such a manner that a rotationally fixed and positive connection results. Thereby, the torque required for treating the surface can be easily and reliably transferred from the drive shaft to the saw blades. The axial distance between the saw blades can be adjusted by spacer rings.
The tool according to the present invention, includes the drive shaft, at least one longitudinal groove and a collar. Spacer rings are disposed between the saw blades, and the spacer rings and/or the saw blades have through holes. As a result, these components, with the aid of clamping bolts and in relation to a collar of the drive shaft, are fixed and braced to each other. The replacement of worn saw blades is very simple and, with the exception of the last saw blade, commercially common saw blades can be used.
The torque transmission is carried out via one or a plurality of lugs, which are configured at a central opening of the spacer rings and are formed in a complementary manner to the longitudinal groove or grooves of the drive shaft.
In a further advantageous embodiment, the clamping bolts interact with fastening means, in particular internal threads, at one of the collars of the drive shaft or at a clamping piece slid onto the drive shaft. In so doing, the saw blades and the spacer rings are fixed in the axial direction on the drive shaft and are connected to the drive shaft in a rotationally fixed manner.
In an advantageous embodiment of the present invention, it is provided that the last saw blade is centered and/or rotatably fixedly attached on an end face at the second end of the drive shaft. For example, it is possible that at the second end of the drive shaft, a ledge is present, which is used for centering the last saw blade. The last saw blade can then be fastened with the aid of screws, which are screwed into threaded holes on the end face at the second end of the drive shaft.
Alternatively, the saw blades can be braced via a central nut to the drive shaft.
It is also possible that at least the last saw blade has a crank, meaning that in cross section it has a pot-like contour. It is thereby possible that the last saw blade, such as the other saw blades, is also slid onto the drive shaft. Owing to the crank, the teeth of the last saw blade still project in the axial direction beyond the second end of the drive shaft. This embodiment is very easily realized in terms of manufacturing technology.
Of course, the other saw blades of the tool according to the present invention can also have a crank.
The saw teeth can be made from all suitable cutting materials. In particular, the saw teeth can be made of hard metal (coated or uncoated). Alternatively, diamond can be used as a cutting material.
The object mentioned at the outset is likewise achieved by a device for removing surfaces including a base frame, a linear guide and a sliding carriage, the sliding carriage being connected via the linear guide to the base frame, and, according to one of the preceding claims, a tool for removing material is disposed at the sliding carriage.
With the aid of this device, it is possible to first bring the actuated tool into a working position, so that the tool immerses into the surface to be machined. Subsequently, the sliding carriage, at which the rotating tool is located, is moved parallel to the surface to be removed. This results in a strip-like removal of the surface in the area of the corner to be machined.
The device according to the present invention is relatively simply constructed and is very robust. The device makes it possible to remove longer sections, depending on the length of the linear guide having, for example, a length of 50 cm to 1.5 m, in one piece and, thereby, to quickly and efficiently remove the surface in the corners of contaminated rooms.
It has proven to be advantageous if a bearing unit and/or a drive for the tool are provided at the sliding carriage. This results in a very compact and robust construction of the device according to the present invention.
In order to be able to carry out the feed movement of the tool along the linear guide in an automated manner, a linear drive for moving the sliding carriage in relation to the base frame is provided. All drives known from the field of construction machinery or machine tools can be considered as linear drives. In particular, hydraulic drives, pneumatic drives, electromechanical drives, such as a threaded spindle and an electric motor, can be used.
So that the tool according to the present invention can work into the corners, it is provided that the tool by its second end projects laterally beyond a longitudinal side of the base frame. The linear guide is situated parallel to the longitudinal side of the base frame. In so doing, it is possible to move the tool parallel to a longitudinal side of the base frame and, thereby to remove the surface in the corner of a room.
In a further advantageous embodiment of the present invention, it is provided that the saw blades of the tool at least in an end position of the sliding carriage project beyond an end face of the base frame.
In order to be able to easily handle the base frame and, thus, the entire device, a mechanical interface is provided on the base frame. This mechanical interface makes it possible to attach the device according to the present invention, for example, to the arm of an excavator or another construction machine or the arm of a robot. With the aid of the excavator or robot arm, the device according to the present invention is moved to the site of operation and is kept in this location also during the machining of a surface.
If the device according to the present invention is used successively at both areas forming a corner, it is possible to completely remove the surface in the corner. The same applies to corners of a room where three areas (for example, two walls and the ceiling) intersect. This is not possible using devices known from the prior art.
In a further advantageous embodiment of the present invention, it is provided that the base frame has a plurality of spacers. These spacers serve to easily move the tool to a suitable distance from the surface to be machined. The spacers to some extent act like feet, by which the device is placed on the surface to be machined.
An advantageous embodiment of the spacer provides that the spacers have a spring-loaded pin or the like, and that a spring deflection of the pins is greater than the depth of immersion of the tool into the surface to be machined.
Furthermore, an (adjustable) length of the spacers is advantageously dimensioned in such a manner that, if the pins in the decompressed state rest on the surface to be removed, the saw blades of the tool do not immerse into the surface to be removed. In so doing, the tool is positioned in the place to be machined in the corner of a room. If the device, when the tool is rotating, is now pressed with the aid of an excavator arm or a robot arm against the spring force of the pins closer to the surface to be machined, the tool or the saw blades of the tool immerse into the surface to be machined until the spacers rest “firmly” on the surface to be machined. Then the saw blades of the tool have the desired depth of immersion, for example, of 10 mm, and the feed movement starts in that the linear drive of the device according to the present invention is actuated.
This very simple arrangement enables to position the device at the surface to be machined and to immerse the saw blades of the tool into the surface in a simple and uncomplicated manner.
Further advantages and advantageous embodiments of the present invention can be gathered from the subsequent drawing, its description and the patent claims.
In the drawing,
Drive shaft 1 has a first end 3. There, drive shaft 1 is rotatably mounted (not shown). The mounting can, for example, be carried out via a bearing pin 5, which is connected via a bearing block (not shown) to a sliding carriage of the device according to the present invention. There are various design options to carry out this mounting. Usually, rolling bearings are disposed between drive shaft 1 and the bearing block.
In the region of first end 3 of drive shaft 1, a stub shaft 6 is moreover provided, via which drive shaft 1 is actuated. This actuation may, for example, be via a flexible shaft (not shown), an electric motor, a hydraulic motor or any other rotary drive known from the prior art.
A plurality of saw blades (not shown in
An optional square 11 and a collar 17 are disposed between bearing pin 5 and (cylindrical) section 13. Not shown in
In
Saw blade 19 or the grinding disks has/have a central opening 21, the shape and dimensions of which are matched to outer diameter 13 of drive shaft 1 in such a way that a plurality of saw blades 19 can be slid onto drive shaft 1.
With the exception of last saw blade 25, saw blade 19 or the grinding disks are commercially available on the market.
Saw blades 25 and the spacer rings 33 have a plurality of through holes 29, so that clamping screws cannot be inserted through through holes 29 of saw blades 25 and of spacer rings 33.
In this exemplary embodiment, last saw blade 25 has a ledge 27 at the center. Central opening 21 and through holes 29 are located within ledge 27. By sliding last saw blade 25 onto diameter 13 of drive shaft 1, last saw blade 25 is centered. The at least one optional lug 23 of saw blade 25 corresponds to lugs 23 of spacer rings 33. The lugs engage into the at least one longitudinal groove 7 of drive shaft 1 and, for this reason, establish a rotationally fixed connection between saw blade 25 and drive shaft 1.
Through holes 29 of last saw blade 25 are provided with sinkings 28, which accommodate a screw head of the clamping screws, not shown. As a result, the screw heads do not project in the axial direction beyond last saw blade 25.
This configuration of last saw blade 25 and drive shaft 1 makes it possible to brace, with the aid of last saw blade 25 and screws inserted through through holes 29 and screwed into the threaded holes of clamping piece 30, all saw blades 19, 25 and spacer rings 33 to one another and to drive shaft 1. This situation is shown schematically in
If screws 31 are tightened, all saw blades 19 and 25 are braced against each other in the axial direction. The torque is transmitted via longitudinal groove 7 and lugs 23 and by a non-positive connection between saw blades 19, 25 and spacer rings 33. For this reason, a rotationally fixed connection between saw blades 19 and 25 on the one hand and drive shaft 1 on the other hand is ensured.
As can be seen from
As a rule, the width of the webs is chosen as large as possible to minimize the contact force and the machining volume. However, it must be ensured that the webs do not become too wide. In order to optimally adjust tool 35 according to the present invention to different materials, a plurality of different spacer rings 33 can be chosen, which can be used as needed. In this instance, the optimal distances of saw blades 25 can be determined by tests on the surface to be removed.
It is important to note within the context of the present invention that the teeth of last saw blade 25 project in the axial direction furthest beyond drive shaft 1. This means that the teeth of last saw blade 25 are those components/elements of the tool according to the present invention, which in
Within the context of the present invention, the term saw teeth is broadly defined. Usually, the term “saw tooth” is used if the tool has a cutting edge which is geometrically defined. Within the context of the present invention, saw blades 19, 25 can also be coated with diamond grains or other abrasively acting cutting materials. Then a removal of the surface is carried out using a geometrically undefined cutting edge. Typically, then one would talk of a grinding operation—rather than sawing; however, for configuring the tool according to the present invention, this is not relevant.
In
In
Tool 35 according to the present invention is rotatably mounted on sliding carriage 41. For this purpose, bearing block 71 is used. In sliding carriage 41, a plurality of hexagonal breakthroughs 79 are present, which interact with section 73 of bearing block 71 having a hexagonal outer contour. If grooved nut 75 is wound onto threaded portion 77 of bearing block 71 and is tightened, bearing block 71, and by extension tool 35 according to the present invention, is firmly connected to sliding carriage 41. If sliding carriage 41, as shown, has a plurality of breakthroughs 79, then tool 35 can be installed in different places at the sliding carriage.
Optionally, sliding carriage 41 can have a (drive) motor, which directly or indirectly initiates a rotation of drive shaft 1 of tool 35. In the shown exemplary embodiment, tool 35 is actuated via a flexible shaft (not shown). In both alternatives, the actuator can be an electric motor, a hydraulic motor, a pneumatic drive, or another drive know from the prior art.
In
Linear drive 45 can be configured as a hydraulic double-acting cylinder, a double-acting pneumatic cylinder or an electromechanical linear drive.
As a basic principle, all robust drives 45 and linear guides 43 known from the prior art are suitable. The travel of sliding carriage 41 or of tool 35 can be adjusted via adjustable stops.
In base frame 39, three spacers 49 are disposed, which at its end facing away from base frame 49 may have a spring-loaded (spring) element 51. Spring-loaded spring element 51 can be a metal pin, which is guided in spacer 49 and which can be pressed against the force of a pressure spring disposed in spacer 49 (not visible) into the interior of spacer 49. Spacers 49 can also be configured without a spring element.
A stop of spacer 49 is denoted with reference character 54. Stop 54 defines the depth of immersion of tool 35 into the surface to be removed.
Preferably, spacers 49 are screwed to base frame 39 or inserted into base frame 39. For this reason, it is possible to easily adjust the height of spacers 49 in that nuts 53, by which spacers 49 are attached to base frame 39, are twisted. The isometry of
In particular, it results that spacers 49 by their stops 54 project beyond the outer diameter of saw blades 19 and of last saw blade 25. In
If the device is pressed against the force of spring element 51 further in the direction of the surface, then saw blades 19, 25 immerse into surface 55 to be removed, because stops 54 are positioned so that saw blades 19 and 25 project beyond them.
In other words: if device 37 according to the present invention is gently placed onto a surface 55 to be machined using spring elements 51, saw blades 19 and 25 can still rotate freely; they are not yet in engagement with surface 55 to be machined.
If now the device according to the invention is pressed against spring elements 51 onto surface 55 to be machined until the stops of spacers 49 rest on surface 55, saw blades 19 and 25 immerse into surface 55 to be machined.
This two-stage use in the first step enables the positioning of the device according to the present invention in the desired location. Then tool 35 is rotated and, in a further step, device 37 is placed by hard ends 54 of spacer 49 onto surface 55 to be machined. Adjusting the length of spacers 49 by re-adjusting nuts 53 can be affected very easily. In so doing, the immersion depth of saw blades 19 and 25 is adjusted.
In
In
It is intended to make clear that tool 35 can be moved with the aid of device 37 according to the present invention into the corner between two surfaces 55 situated adjacent to each other.
At the (back) side of base frame 39 opposite of tool 35, a mechanical interface 57 is provided. With the help of this mechanical interface (57), it is possible to attach device 37 according to the present invention, for example, to an excavator arm or a robot arm and then to move device 37 with the help of this excavator arm or robot arm to the desired location and to keep it in that place during the machining of surfaces 55. Using an excavator or robotic arm, their functions can be used for the removal of surface 55, and device 37 according to the present invention can be kept structurally simple. Particularly preferably, interface 57 is designed so that device 37 can be rotatably (and lockably) attached by 360° to interface 57. Then, the working or feed direction of device 37 can be adjusted in the simplest manner.
In this figure, it also becomes evident that tool 35 in the axial direction projects beyond a longitudinal side 61 of base frame 39. In this way, it is possible to remove the surface all the way into the corners of a room.
For example, all mechanical interfaces known from the field of construction machinery can be used as mechanical interface. It is particularly preferable if such an interface enables device 37 to rotate by up to 360°.
The device according to the present invention is often fastened to the arm of an excavator. For this purpose, one uses the mechanical interfaces established for excavators.
In
In
In
A recess 91, which is matched in terms of shape and dimensions in the illustrated embodiment to collar 17 of drive shaft 1, is formed concentrically to breakthrough 89. This means that the clamping piece in
In clamping piece 30, internal threads 93 are configured, the position of which corresponds to the position of through hole 29 of saw blades 25 and spacer rings 33. In order to connect saw blades 19 and 25 in a rotationally fixed and axially fixed manner to drive shaft 1, clamping screws 31 indicated in
In an alternative embodiment (not illustrated), clamping piece 30 and drive shaft 1 are configured as a single piece. This means that collar 17 has a greater diameter than illustrated in
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2016 120 852.3 | Nov 2016 | DE | national |
The present application is the United States National Stage Application of International Application No. PCT/EP2017/078077, filed Nov. 2, 2017, which claims priority to German patent application No. 10 2016 120 852.3, filed on Nov. 2, 2016, the entire contents of which each of which are incorporated herein by reference.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2017/078077 | 11/2/2017 | WO | 00 |
