The invention relates to a tool assembly for a comminuting apparatus for comminuting material to be comminuted such as refuse and/or production residues, comprising an integral knife carrier and a knife detachably secured to the knife carrier. The invention also relates to a comminuting rotor, comprising such a tool assembly and a knife for such a tool assembly.
In the comminuting apparatus described herein, the knives secured to the periphery of a comminuting rotor usually act together with counter knives disposed stationarily with respect to the rotor, e.g. at the machine part of the comminuting apparatus, to comminute material to be comminuted, such as wood, paper, plastics, rubber, textiles, production residues or waste from industry and commerce, but also bulky waste, domestic waste and DSD collections, such as hospital waste, etc. Depending on the material to be comminuted, especially the knives disposed at the comminuting rotor are subject to significant wear, making it necessary to replace such knives regularly depending on the given material to be comminuted. To this end, the knives are detachably secured to the comminuting rotor through a respective knife carrier. In turn, the knife carrier is coupled to the comminuting rotor, e.g. using screws or by welding.
It is known to fasten the knives, also known in the art as cutting crowns, using a respective screw connection between the knife and knife carrier, wherein a screw bolt extends at the rear through a through bore in the knife carrier, the bolt being screwed into a threaded bore extending between both bases of the knife and aligned with the though bore in the knife carrier.
To reduce wear, the cutting crowns are made of high-alloy tool steel and/or hardened after shaping. Conventional cutting crowns have a maximum hardness of about 59 HRC. Nevertheless, fractures or chipping of the knives may sometimes occur due to heavy stresses on the knives during the comminuting process, e.g. caused by impurities in the material to be comminuted. What is problematic is that the thread root of the threaded bore in the knives acts as a stress concentrator which may cause the knives to break. In addition, shell-like chipping may occur during operation in the area of the threaded bore of the knife on the side facing the knife carrier. Choosing a tool steel of even greater hardness for the knife to increase wear resistance was shown to be ineffective as this actually reduces the service life of the knives due to an increased fracturing risk.
The object of the invention is to increase the service life of conventional knives for comminuting apparatus. This object is achieved, according to the invention, by a tool assembly for a comminuting apparatus having knives secured to the periphery of a comminuting rotor, comprising the features of claim 1.
The tool assembly of the invention has a preferably integral knife carrier able to be secured to the comminuting rotor of the comminuting apparatus, and having a supporting surface for support against a seat formed at the rotor and an abutment face with a non-threaded through bore extending therethrough. The tool assembly further comprises a knife detachably secured to the knife carrier, having at least three, in particular four, lateral boundary faces and two bases, wherein at least one of the two bases is adapted to be a working face having a plurality of cutting edges, and wherein two cutting edges intersect at a cutting tip. The knife has a non-threaded through bore extending between both bases and having a countersink in the form of a conical expansion at the working face. When installed, the knife directly or indirectly abuts the abutment face of the knife carrier with one of its two bases, wherein the through bores of the knife carrier and the knife are aligned to each other and a screw connection is provided between the knife and knife carrier, comprising a screw bolt extending through the through bores of the knife and the knife carrier with a conical head abutting, or being received by, the countersink of the bore at the working face of the knife. In order to secure the knife to the knife carrier, a screw nut having a sleeve-like base body is screwed onto a portion of the screw bolt extending beyond the through bore of the knife carrier.
The specified configuration of the tool assembly of the invention and/or the configuration of the knife and the associated knife carrier allow to provide a fastening of the knife which is associated with lower mechanical stresses on the knife compared to those of known knives, thereby increasing the average service life of the knife of the tool assembly of the invention. By not using a thread in the knife, the stress concentrations particularly occurring there due to operating forces acting on the hardened material or high-ally tool steel can be avoided. Ultimately, the configuration of the invention also allows to avoid the solution of inserting a threaded sleeve into a corresponding through bore within the knife which may be practised in the art, since inserting such a threaded sleeve into the knife is associated with a larger bore, i.e. with a greater weakening of the material, and therefore reduced service life of the knife.
In addition, in the tool assembly of the invention, the holding forces required to secure the knife to the knife carrier can be symmetrically introduced into the knife across the entire conical expansion at the working face of the knife so as to eliminate or reduce local peak stresses at or within the knife which would otherwise decrease the knife's service life. Not using a thread within the knife also eliminates any asymmetrical distribution of the preload force of the screw bolt within the thread due to a possible difference in degrees of hardness between the knife and screw bolt, substantially reducing the often shell-like chipping on the knife as described above.
The configuration of the tool assembly of the invention and/or the knife and the associated knife carrier allows to considerably increase the degree of hardness of the knife material and thus the service life of the knife compared to those of conventional knives without increasing the risk of fractures and chipping on the knife as with the known tool assemblies or knives. Thus, the invention now enables the knives to be designed using high-alloy tool steels with degrees of hardness of a Rockwell hardness of greater than 59 HRC, in particular a Rockwell hardness of about 62 HRC or even a Rockwell hardness of greater than 62 HRC, such as 63 HRC. Ultimately, the invention now also allows to form the knives as solid hard metal knives instead of from high-ally tool steel, thereby extremely reducing wear of the knives compared to conventional configurations of the tool assembly or knife and substantially increasing the service life even further. Such hard metals may comprise or consist of cemented compound materials such as cemented carbide hard metals.
Other features of the invention will become apparent from the general and specific description, the figures and the dependent claims.
In order to enhance the knife's impact on the material to be comminuted and thus in particular increase throughput, the at least one working face of the knife may conveniently be formed concavely to provide curved cutting edges. Thus, portions of the base and/or working face are bulged inwardly such that the respective two cutting edges intersecting at a cutting tip are concave. This creates a cutting tip which extends towards the material to be comminuted and enters the cutting material like a hook, wherein, as the cutting process continues, the two cutting edges intersecting at the cutting tip act on the material to comminute it.
Conveniently, the knife may be configured as a prism having four lateral faces and two bases, wherein, in the general embodiment of the knife, when connected to the knife carrier, the base adapted to be the working face may provide the geometry acting on the material to be comminuted, and the second base may provide an abutment face for abutting an associated abutment face of the knife carrier.
When configuring the knife of the tool assembly of the invention to have four lateral faces or four cutting edges on each base, four cutting tips may conveniently be provided. Thus, upon wear of a cutting tip or its associated cutting edges intersecting at the cutting tip, an unused cutting tip and associated unused cutting edges are available for another comminuting cycle between servicing intervals by unscrewing the screw connection and turning the knife by 180° about the bore axis. Conveniently, the knife may be secured to the knife carrier such that only the two cutting edges of the working face intersecting at a cutting edge are exposed and the other two edges of the working face are covered or protected by being seated against the comminuting rotor. For example, the knife along with the knife carrier may be inserted into a respective seat at the rotor with one knife tip facing upwards, wherein the seat may have the form of a V-shaped recess, such that the two cutting edges which are non-active due to the installation position of the knife are disposed in the V-shaped recess and thus protected.
To further increase the service life of a knife, it may be contemplated to also form the other base of the knife as a working face having a plurality of cutting edges, wherein, for example, respective two cutting edges intersect at a cutting tip, and the bore has a conical expansion at the other base. This embodiment may therefore provide both a working face and an abutment face on both bases, depending on the position of the knife relative to the knife carrier. To switch working faces, the knife is detached from the knife carrier by unscrewing and removing the screw bolt, inverted and then secured abutting the knife carrier with the other base. By correspondingly configuring both bases as a working face, multiple cutting tips and associated cutting edges can then in turn be provided by rotating the knives about the bore axis.
Conveniently, if both bases are configured as working faces with corresponding cutting edges, these may be structured identically. However, in another embodiment, they can also be configured differently, for example with a different degree of concavity corresponding to different radii of curvature of the working faces or cutting edges. By selecting the respective working face of the knife, it may, for example, be adapted to different comminuting requirements or different materials to be comminuted.
In particular, the tool assembly of the invention can be used for replacing a conventional knife carrier with an associated knife with the advantages described above. This particularly applies to such knife carriers which are able to be secured to the comminuting rotor through a detachable connection. The securing means at the knife carrier of the tool assembly may be adapted to the respective comminuting rotor. However, in a particular embodiment, it may also be contemplated to weld the knife carrier of the tool assembly of the invention onto the comminuting rotor.
Conveniently, it may be contemplated that the screw bolt abuts the knife only with its conical head such that, when clamping the knife to the knife carrier, the flow of forces within the knife is as symmetrical as possible.
To protect the screw nut, in particular from mechanical impacts, it may be contemplated that the knife carrier has a cylindrical depression around its bore at the side facing away from the knife, with at least a portion of the screw nut extending axially into such depression.
Further protection from mechanical impacts of material to be comminuted on the connection point between nut and screw bolt can be achieved by at least one boundary face of the knife carrier shadowing the threaded end of the screw bolt in the rotor's direction of movement, in particular including the screw nut.
To particularly ensure easy detachment of the screw connection between knife and knife carrier, it may conveniently be contemplated that a positive-fit anti-rotation mechanism is provided between the shaft of the screw bolt and the knife carrier. This may conveniently be achieved using various configurations. For example, the shaft of the screw bolt may have a polygonal configuration extending axially over a predetermined distance in the cross section, and the bore of the knife carrier within this longitudinal portion may be of a complementary polygonal shape to provide a positive fit between the screw bolt and knife carrier. In another embodiment, a key or close tolerance pin may be disposed, each extending in a keyway or mating bore, respectively, within the screw bolt and knife carrier. All of these embodiments have in common that a tangential force onto the screw bolt can be absorbed by the knife carrier.
For the screw connection to be able to be unscrewed even after prolonged use of the knife despite operating forces acting on the entire tool assembly, in particular from moving material to be comminuted, it may be contemplated that the screw nut has a sleeve-like base body. This sleeve-like base body may comprise an internal threaded portion and a tool-engaging portion axially adjacent thereto directly or via an axial connecting portion, wherein the tool-engaging portion may have an axial mount for providing tool abutment faces, in particular in the form of a hexagon socket. This axial mount may in particular be defined by the described tool abutment faces which may extend in axial direction. Since a comminuting rotor usually rotates into a predetermined and non-changing direction, the tool abutment faces are optimally protected without increased forces acting upon them during the comminuting operation. It could only be that deposits may have to be removed from the axial mount, for example using compressed air to clear the tool abutment faces disposed in the axial mount.
In a particular embodiment, it may be contemplated that, between the axially extending threaded portion and the axially extending tool-engaging portion of the screw nut, a bottom portion is disposed which extends radially to the axis of the sleeve-like base body such that the end of the threaded bolt screwed into the screw nut is hermetically covered, in particular preventing any impact of material to be comminuted on the thread of the threaded bolt.
The knife may abut an abutment face of the knife carrier with one of both bases either directly or indirectly, e.g. via an intermediate plate. This abutment face of the knife carrier may, in particular, be configured as a flat surface. In such cases, in which the abutment face of the knife is not configured to be flat against the knife carrier, but at least partially curved, e.g. concave, the abutment face of the knife carrier may be configured to correspond to the curvature of the knife's base, e.g. convex. This particularly applies to such knives having concave cutting edges on both bases.
In a particular implementation, an adapter plate may be disposed between the knife carrier and knife to adapt the abutment face of the knife to the abutment face of the knife carrier.
In addition, the invention comprises a comminuting rotor for a comminuting apparatus having at least one, usually a plurality of, tool assemblies as claimed in any one of claims 1 to 13.
Furthermore, the invention comprises a knife for a tool assembly as claimed in any one of claims 1 to 13.
The invention will now be illustrated by describing several embodiments with reference to the appended drawings in which
In the embodiment described, knife 10 of
The knife according to
In the embodiment described, to detachably secure the knives to the comminuting rotor, a single integral knife carrier 50 is provided for each knife, see
In the embodiment described, knife carrier 50 is welded into a milled seat at the rotor, wherein the seat may be configured as a V-shaped recess at the rotor. At its rear surface facing away from the knife, knife carrier 50 comprises a, e.g. cylindrical, depression 54 around bore 52. Top boundary face 55 shades the area of depression 54, which will be discussed further below. As can be seen from the front view of
As can be seen from
In the embodiment described, adjacent screw head 61, the shaft of screw bolt 60 is configured with a polygonal, here hexagonal, cross section which, when the tool assembly is in its assembled state, extends into the area of positive-fit surfaces 53 of knife carrier 50, see
In the example described, on the side of intermediate base portion 71 of screw nut 70 facing away from thread 72, the nut has tool abutment faces formed as hexagon socket surfaces one of which is indicated by reference number 73 in
Number | Date | Country | Kind |
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20 2015 107 131.0 | Dec 2015 | DE | national |