Tool carrying and storage case

Information

  • Patent Grant
  • 6823992
  • Patent Number
    6,823,992
  • Date Filed
    Thursday, March 20, 2003
    21 years ago
  • Date Issued
    Tuesday, November 30, 2004
    20 years ago
Abstract
A storage and carrying case includes semi-rigid spaced end panels and a semi-rigid bottom panel all joined together by means of a fabric over layer and a fabric under layer which are stitched together by a binding which also connects to front and back panels to form an enclosure for tools or the like. A single binding may thus be utilized to join all of the flexible fabric materials which retain the semi-rigid or rigid panels forming the enclosure.
Description




BACKGROUND OF THE INVENTION




In a principal aspect, the present invention relates to a storage case for carrying tools and other items.




Gardeners, tradesmen, workmen and the like often carry and transport their tools and/or equipment in an open top carrying case. An open top carrying case enables quick access to the contents of the case. Such a case also facilitates carrying of multiple tools and items necessary for performance of work. Desirable features of such a carrying case are that it be rugged, flexible, yet have a certain degree of structural integrity so that the tools or items carried in the case will be protected and will not deform the case due to their weight. Additionally, a carrying case for tools should be capable of including special storage pockets and other features for separating and transporting tools. Also, handles or carrying straps are desirable features for a carrying case.




With these objectives in mind, the present invention provides extremely cost effective, yet especially rugged and aesthetically pleasing designs for a tool carrying case.




SUMMARY OF THE INVENTION




Briefly, the present invention comprises a storage case which includes congruently shaped, relatively rigid or semi-rigid, spaced and opposed end panels connected by a relatively rigid bottom panel. Flexible fabric, spaced front and back panels extend between the opposite side edges of the two end panels. The rigid or semi-rigid end and bottom panels are covered on both sides with a fabric or flexible material, and in one embodiment a single continuous binding is stitched to join all of the fabric material covering the end and bottom panels thereby enhancing the assembly procedure for the storage case and providing a desirable visual impression. The end panels each have a lower, generally rectangular section and an upper generally triangular or trapezoidal section. The flexible or partially reinforced front and back panels optionally include a rigid stiffening bar or rod member sewn or captured in a passage extending between the end panels to thereby provide additional rigidity or structural integrity to the carrying case.




Alternative embodiments include a bar or rod extending between and connecting the triangular sections of the end panels. Also, the end panels may be comprised of a rigid material which is not flexible and which is covered by fabric, or a flexible, semi-rigid material which may be folded over the top of the case.




Thus, it is an object of the invention to provide a storage case for carrying tools and other items.




It is a further object of the invention to provide an open top storage case having a carry strap extending between two congruent, shaped end panels that are rigid or semi-rigid.




A further object of the invention is to provide a storage case which has an aesthetically pleasing appearance to thereby enhance the marketability of the carrying case.




Yet another object of the invention is to provide a carrying case for tools and the like which is economical, easy to manufacture, constructed of rugged materials and which is highly utilitarian.




Another object of the invention is to provide a storage and carrying case which includes generally rigid, spaced, end panels and generally flexible, but reinforced, front and back panels all sewn together by a use of a single, continuous binding strip which forms a continuous loop about the periphery of the storage case.




These and other objects, advantages and features of the invention will be set forth in the detailed description which follows.











BRIEF DESCRIPTION OF THE DRAWING




In the detailed description which follows, reference will be made to the drawing comprised of the following figures:





FIG. 1

is an isometric view of a first embodiment of the storage and carrying case of the invention;





FIG. 2

is an isometric view of an alternative embodiment of the storage and carrying case of the invention;





FIG. 3

is a cross sectional view of a portion of the front panel of

FIG. 1

taken along the line


3





3


illustrating the means for stiffening a portion of the front panel which connects opposite end panels;





FIG. 4

is a cross sectional view of the binding construction of the carrying case taken along the line


4





4


in

FIG. 1

;





FIG. 5

is an isometric view of a third embodiment of the invention especially useful for carrying and storage of garden tools;





FIG. 6

is an isometric view of a fourth alternate embodiment wherein the upper ends of the end panels are foldable;





FIG. 7

is an isometric view of the embodiment of

FIG. 6

wherein the end panels are folded and fastened together to at least partially enclose the case;





FIG. 8

is an exploded, cut away isometric view of the component parts of the case of

FIG. 6

;





FIG. 9

is an exploded isometric view similar to

FIG. 8

depicting the construction of the embodiment of

FIG. 6

;





FIG. 10

is an isometric view of a fifth alternative embodiment; and





FIG. 11

is an exploded isometric view of the rigid panel members incorporated in the embodiment of FIG.


10


.











DESCRIPTION OF THE PREFERRED EMBODIMENT




The tool storage and carrying case of the invention is depicted in first and second embodiments in

FIGS. 1 and 2

, respectively, and a third embodiment in FIG.


5


. The first embodiment of

FIG. 1

is physically smaller than the second embodiment of FIG.


2


. The methodology of assembly of the cases of

FIGS. 1

,


2


and


5


is substantially the same and the configuration of the various carrying cases is substantially the same.




Referring therefore to

FIG. 1

, as well as

FIGS. 3 and 5

, the carrying case of the invention includes a first end panel


10


and a second, spaced end panel


12


. The panels


10


and


12


are congruent or, in other words, substantially identical in size, shape and configuration. The first and second panels


10


and


12


include a lower generally rectangular section


14


and an upper triangular or trapezoidal section


16


. The triangular section


16


has a generally isosceles triangular or truncated triangular shape. The first panel


10


is comprised of an interior generally semi-rigid or rigid member, for example, a polyethylene board or sheet. The first panel


10


further includes an inner and outer fabric or material covering


20


and


22


. The second end panel


12


has a similar construction.




The case further includes a generally rigid bottom panel


24


which is also comprised of a rigid board or semi-rigid board or panel member


24


covered by outer layers of fabric


20


,


22


in a manner substantially the same as the construction and coverage of end panels


10


and


12


. In the preferred embodiment, the fabric


22


covering the outer surface of the end panels


10


and


12


is a continuous sheet of fabric of material which fits over the end panel


10


, the bottom panel


24


and the second end panel


12


. The interior sheet of fabric


20


likewise is a continuous sheet fitted over the end panel


10


, the bottom panel


24


and the second end panel


12


.




The carrying case further includes a front side fabric panel


28


and a back side fabric panel or side


30


. The front panel


28


and the back panel


30


are each comprised of flexible material such as canvas, plastic or the like. The fabric utilized to make the case is thus typically a canvas material, a fabric material or flexible plastic material and is substantially the same fabric material for all panels


28


,


30


and material covering


20


,


22


. However, it is possible to mix the types of fabric used to make the carrying case panels and covering.




The front panel


28


optionally includes a passageway such as passageway


32


, extending between the end panels


10


and


12


. The passageway


32


is formed by sewing over a top flap of the fabric forming the front panel


28


along a seam


34


as depicted in cross section in

FIG. 3. A

reinforcing element or rod


36


may then be fitted into the channel or passageway


32


that extends between the end panels


10


and


12


thereby providing an enhanced stiffening and form retention function for the carrying case. The reinforcing rod


36


thus extends the entire length of the channel


32


between the end panels


10


and


12


in the preferred embodiment.




An important aspect of the invention is the utilization of a single closed loop binding


40


in

FIG. 4

which serves to join all of the flexible fabric component panels or parts


20


,


22


,


28


of the carrying case. Thus, referring to

FIG. 4

, by way of example, a binding


40


is folded over and stretched to provide a means to join the front panel


28


, the first inside fabric layer


22


and the second outside fabric layer


20


which are fitted over the rigid bottom panel


24


at the bottom of the case. A single stitch


44


then joins the binding


40


and fabric layers


28


,


22


and


20


. In other words, the binding


40


folds over the edges of the layers of fabric


28


,


22


, and


20


and connects them one to the other by means of a single seam


44


. This provides an enhanced visual appearance and further provides a means for joining multiple layers together to thereby simplify the construction of the carrying case.




As depicted in the Figures and starting, by way of example at seam


31


, the single binding


40


extends around the periphery of the triangular section of the first end panel


10


joining fabric covers


20


,


22


; then joins the side edge of back panel


30


and covering


20


,


22


of end panel


10


; then along the bottom edge connecting the back panel


30


and the covering


20


,


22


of bottom panel


24


; then along the junction of the back panel


30


with the covering


20


,


22


of the second end panel


12


. The binding


40


continues to connect coverings


20


,


22


over the isosceles section


16


of the panel


12


and then continues to join the covering


20


,


22


of second end panel


12


to the front panel


28


. The binding


40


then continues along the bottom edge connecting coverings


20


,


22


of the bottom panel


24


and end panel


28


. Finally, binding


40


connects coverings


20


,


22


and edge of panel


28


up to seam


31


. In the manner described, a single binding


40


is useful for connecting all of the component parts forming the carrying case. The fabric which forms the front panel


28


and back panel


30


and which also forms the through passage or channel


32


may be captured by the binding


40


to thereby fix or retain the stiffening member


36


in position to give the carrying case appropriate form and shape.




As shown in

FIGS. 1

,


2


and


5


, the carrying case further includes a carrying strap


60


. The strap


60


has its opposite ends attached, for example, by a rivet


62


to the second end panel


12


. A similar connection is provided for the strap


60


to the first end panel


10


.




Numerous optional elements may be incorporated into the carrying case. For example, an internal intermediate wall


66


may be sewn between the front panel


28


and the back panel


30


. Loops


68


may be sewn to the fabric covering for the second end panel


12


. The front panel


28


may include a series of loops or pockets such as pocket


70


and tool carrying loop


72


. Similarly, pockets


76


may be incorporated in the end panel


10


. Special tool holders such as tool holder


78


may be fastened to the first end panel


10


or to the second end panel


12


. Pockets such as pocket


80


may be incorporated on the outside of the end panel, such as end panel


12


. The described construction thus enables a design of great flexibility. For example, as shown in

FIG. 2

, a zippered pocket


82


may be incorporated in a front panel


28


of a large carrying case.




Another aspect of the invention that may be varied relates to the shape of end panels, for example, end panel


10


. The embodiments depicted as described heretofore have included a generally rectangular lower section and a generally triangular upper section. Preferably, the triangular upper section has been in the form of an isosceles triangle or a truncated isosceles triangle. The configuration can also be generally trapezoidal. Thus, various configurations of the upper section of an end panel may be adopted or utilized and considered to be within the scope of the invention. Consequently, when using the language, “triangular”, to describe the upper end portion of an end panel, for example, end panel


10


, the use generally encompasses functionally and by definition triangular shaped, truncated triangular shapes, trapezoidal shapes and other such shapes that are generally of narrowing upper dimension relative to the lower section of the end panel.




Referring next to

FIGS. 6-9

, there is illustrated a further embodiment of the invention wherein the end panels are fabricated and configured from a material which enables those end panels to be folded one over the other and fastened together to thereby facilitate retention of tools or other items within the bag case or container. Thus, in general, the embodiment of

FIGS. 6-9

includes a first end panel


100


and a generally congruent or similarly shaped second end panel


102


spaced from the first end panel


100


. The end panel


100


is joined to the end panel


102


by means of a back side panel


104


and a front side panel


106


. An auxiliary pouch or pocket


108


is formed on the outside of the front side panel


106


. Auxiliary pouches


110


,


112


and


114


are provided on the outside of the first end panel


100


. A carry handle


116


connects upper ends


118


and


120


of first end panel


100


and second end panel


102


. A carry strap or shoulder strap


122


connects between upper end


118


of first panel


100


and upper end


120


of second panel


102


.




A closure assembly, comprised of an elastic cord


126


attached to a tab


128


with an opening


130


, is provided for engagement with a projecting stud


132


on the outside of the pouch


108


. The elastic cord


126


is attached to the upper end or upper margin


134


of the front side panel


106


. The notch


130


is a keyhole opening or notch so that the notch


130


may easily fit over the headed stud


132


and provide a retention feature to maintain the locking assembly or closure assembly described engaged so as to retain an item within the pouch


108


.




It will be noted that a binding


140


connects fabric layers as described hereinafter which encapsulate or enclose rigid and semi-rigid panels in the first end panel


100


and second end panel


102


as well as the bottom panel. That is, the binding


138


is attached to the assembly of the component parts of the embodiment of

FIGS. 6-9

in the same manner as the binding utilized with respect to the embodiments heretofore described. In this manner, a single binding


138


serves to provide an aesthetically pleasing, yet highly functional, means for attaching and assembling the component parts of the bag or case.




The bag or case of

FIGS. 6-9

has a feature, perhaps illustrated more clearly in

FIG. 7

, wherein the upper end


118


of end panel


100


may be folded over and joined with the upper end


120


of panel


102


which is also folded over. The upper ends


118


and


120


of the panels


100


and


102


thus may be attached together by a fastener


140


to enclose the contents of the bag or case. Note that

FIG. 7

illustrates the opposite end in isometric view of the case of FIG.


6


. Thus, as illustrated, additional pouches, such as pouch


142


with a zipper fastener or closure


144


, may be provided on a backside panel


104


. End panel


102


may include pouches


146


and


148


each with its own flap


150


and


152


, respectively. Thus, the versatility of the construction of bags of the nature named and described is clearly apparent.




To achieve the functional characteristics of the case, reference is made to

FIGS. 8 and 9

. As depicted, for example, in

FIG. 8

, the first end panel


100


includes a semi-rigid or rigid polyethylene board


101


encapsulated between layers of fabric. Similarly, a reinforcing element, for example, a rigid or semi-rigid polyethylene slat


103


is sewn into the back panel


104


at or adjacent the upper margin


105


thereof. In a similar fashion, a rigid or semi-rigid slat


107


is sewn in the front panel


106


again adjacent the upper margin


134


thereof. The slats or reinforcing elements


103


and


107


extend generally totally between the first side panel


100


and second side panel


102


to enhance the structural integrity of the case or carrier.




The pouch


108


may also include a reinforcing element formed from a rigid or semi-rigid member


109


sewn into the front panel


111


along top margin


113


of pouch


108


. The reinforcing element


109


extends across the front panel


111


of pouch


108


, but does not extend into a side panel


115


of the pouch


108


.




This arrangement is depicted in greater detail in FIG.


9


. Note that with the embodiment of

FIGS. 8 and 9

the upper ends or sections


118


,


120


of the panels


100


and


102


may or may not include a reinforcing member. If the upper ends


118


and


120


include a reinforcing member, the reinforcing member is a more flexible polyethylene board, for example, so as to enable the folding of the upper ends


118


and


120


in the manner previously described. It has been found that the elimination of a reinforcing board in the upper ends


118


and


120


is possible assuming that the fabric material forming the covering of the boards or reinforcing elements


101


and its companion element


10


A in

FIG. 9

are adequately heavy, for example, a heavy canvas or plastic fabric material. Further, the handle


116


tends to space or separate the outer top or upper ends


118


and


120


inasmuch as the handle


116


is comprised of a molded rubber material which is flexible yet tends to elastically maintain the shape depicted in the figures thereby spreading the upper ends


118


and


120


unless those upper ends are manually flexed and joined together by the fastening mechanism


140


depicted in FIG.


7


.





FIGS. 10 and 11

illustrate another embodiment which is especially useful for carrying tools and which includes reinforcing elements maintained between layers of fabric so as to replicate the configuration of a carpenter's tool box. Referring to the figures, the tool box, bag or case of

FIGS. 10 and 11

includes a first end panel


200


and a congruently shaped, spaced, second end panel


202


. The end panels


200


and


202


are joined by a front side panel


204


and a back side panel


206


. A rigid tubular metal bar handle


208


connects between the lateral or first end panel


200


and the lateral or the second end panel


202


. All of the described panels are fabric covered, preferably by two layers of fabric which are sewn together and retained along their edges by a binding


210


. Within the layers or between the layers of fabric forming each of the panels, are reinforcing elements, typically polyethylene board reinforcing elements having a desired configuration or shape.

FIG. 11

illustrates the combination of reinforcing elements utilized in the bag construction of FIG.


10


. Thus, there is included a bottom generally rigid reinforcing board


220


, a first lateral side panel reinforcing board


222


, a second opposite end lateral side reinforcing board


224


, and a front side reinforcing bar or slat


226


as well as a back side reinforcing bar or slat


228


. There is also included bridging elements, and more particularly a first bridging element


230


which fits over the truncated or generally triangular end portion


232


of the first end panel


222


. A second bridging element


234


is provided to fit over the truncated or generally triangular shaped end


236


of the second end panel


224


. All of the reinforcing elements depicted in

FIG. 11

are sewn into or encapsulated between layers of fabric which are sewn together so as to form the tool bag depicted in

FIG. 10

having various pouches, straps and the like which enable or facilitate carrying of the bag. The location of the elements or reinforcing elements or members is as previously described. For example, the slats


226


and


228


which extend substantially between the end panels


222


and


224


are located at upper margins


227


and


229


of the front panel


204


and back panel


206


, respectively. Thus, it can be seen that the binding techniques, as well as the assembly techniques associated with the tool bag of

FIGS. 10 and 11

, is substantially similar to or the same as previously described with respect to the other embodiments of the invention.




Other features of the embodiment of

FIGS. 10 and 11

include an elastomeric or rubber handle member


209


which fits over the tubular metal handle


208


that is fastened at its opposite ends, for example, by rivets


211


to panel


222


. A strap


250


is attached to the end panel


200


and fits along the top edge of the end panel


200


. A similar strap


252


is attached to the opposite end panel


202


. The straps


250


and


252


are affixed to the upper ends of the panels


200


and


202


by means of a hook and eye fastener construction (Velcro-type fasteners). Each strap


250


and


252


is sewn at one end


251


and


253


to the bag, and more particularly to the front panel juncture of the bag with the side panels. Thus, the strap may be utilized to retain a carpenter's level, for example, by attaching the strap over the level and against the top edge of the side panels


200


and


202


.




Numerous modifications may be made to the construction without departing from the spirit and scope of the invention. However, the use of binding


40


in a closed loop configuration as described enables such variations. Thus, the invention is to be limited only by the following claims and equivalents thereof.



Claims
  • 1. A case for carrying tools or other items comprising, in combination:planar, generally rigid, fabric covered first end panel having a generally rectangular lower section with a front side edge and a back side edge and a generally triangular upper section; a second, planar, generally rigid, fabric covered end panel having a configuration congruent with the first end panel and parallel to and spaced from the first end panel and with a front side edge and a back side edge; a planar, generally rigid, fabric covered, rectangular bottom panel connecting between the first and second panels to form a three sided, generally rigid fabric covered box; a first, flexible, fabric front panel joined between the front side edges of the first and second panels; a second, flexible fabric back panel joined between the back side edges of the first and second end panels; a single continuous, closed loop binding joining the fabric covering the generally rigid panels and the flexible panels, said binding extending over the joined fabric and stitched thereto along the side edges of the end panels and the bottom edges of the flexible panels.
  • 2. The storage case of claim 1 further including a reinforcing member sewn into the flexible panels intermediate the end panels.
  • 3. The storage case of claim 2 wherein the flexible panels each include an upper margin and a lower margin, said lower margins being retained by the binding, and the upper margins each including the reinforcing member extending between the end panels.
  • 4. A case for carrying tools or other items comprising, in combination:planar, generally semi-rigid, fabric covered first end panel having a generally rectangular lower section with a front side edge and a back side edge and a generally triangular upper section which is flexible; a second, planar, generally semi-rigid, fabric covered end panel having a configuration congruent with the first end panel, parallel to and spaced from the first end panel, with a front side edge and a back side edge and having a generally triangular upper section which is flexible; a planar, generally rigid, fabric covered, rectangular bottom panel connecting between the first and second panels to form a three sided, generally rigid fabric covered box; a first, flexible, fabric front panel joined between the front side edges of the first and second panels and having a top margin; a second, flexible fabric back panel joined between the back side edges of the first and second end panels and having a top margin; a first reinforcing element sewn into the front panel, said first reinforcing element extending substantially entirely between the front side edges of the first and second panels at the top margin; and a second reinforcing element sewn into the back panel said second reinforcing element extending substantially entirely between the back side edges of the first and second panels at the top margin.
CROSS REFERENCE TO RELATED APPLICATION

This is a utility application based upon provisional application Ser. No. 60/365,966 filed Mar. 20, 2002 entitled “Tool Carrying and Storage Case” for which priority is claimed and which is incorporated herewith by reference.

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Number Name Date Kind
4122944 De Napoli Oct 1978 A
4304330 Winkler et al. Dec 1981 A
5002401 Blackman Mar 1991 A
5071003 Freelander Dec 1991 A
D346682 Trovato May 1994 S
5356004 Weinreb Oct 1994 A
5971101 Taggart Oct 1999 A
6237761 Godshaw et al. May 2001 B1
6279740 Dorman Aug 2001 B1
6481574 Pakosh Nov 2002 B1
D474891 Huang May 2003 S
D476482 Yap Jul 2003 S
D493304 Shaw Jul 2004 S
Provisional Applications (1)
Number Date Country
60/365966 Mar 2002 US