Patent Application
20120228171
The present invention relates to a case for holding tools, and, more specifically, to a case adapted for use with a ladder.
A desirable tool case serves several functions, for example, providing a location for tools to be stored and easily located when they are needed. Tools are often needed when a user is performing tasks in elevated positions on a ladder. As such, certain devices have been developed for supporting tools and/or other articles upon a ladder. However, these devices often fail to serve the functions expected from desirable tool cases. Also, such known devices often do not allow tools to be easily organized and readily accessed and/or have very limited storage capacity.
Additionally, such known devices are often unstable when placed upon a ladder and/or are difficult to use in locations away from a ladder. For example, U.S. Pat. No. 4,356,854 describes a pouch having a flexible skirt, which may hang around the top of a step ladder. When the flexible pouch is positioned on the ladder, the weight of articles in its pockets, particularly the side pockets that hang with the flexible skirt around the top of the ladder, stabilize the pouch on the ladder. As such, the stability of the pouch on the ladder is dependent upon having tools of a particular weight positioned in particular pockets of the pouch; such stability could be jeopardized if a weighty tool were removed from the pocket and used. Additionally, the flexible pouch collapses when positioned on other surfaces, such as a table-top or a floor, making it difficult to use in locations away from the ladder.
Furthermore, certain known devices are often of a design that is cumbersome to manufacture, to store and to use. For example, U.S. Pat. No. 5,901,998 describes a tool carrier that is made from a strong lightweight material, such as plastic, having a recess formed in a bottom surface and various cavities molded through an upper surface, shaped to hold particular tools. In this regard, the tool carrier has a molded, rigid construction that can be cumbersome to manufacture, store and maneuver. Additionally, the tool carrier's molded cavities are designed to hold particular tools; once formed, these cavities are not appropriate for holding other tools that may be useful or desirable in certain situations.
As such, there is a need in the art for a device that satisfactorily addresses the above-mentioned problems associated with known devices designed for supporting tools and/or other articles upon a ladder.
The present invention addresses the above-identified problems, and others, by providing a tool case, which is adapted to engage a ladder, provides ample storage capacity, allows for tools to be easily organized and readily accessed, has a beneficial multi-piece construction, and allows for efficient use upon a ladder, as well as in locations away from a ladder.
The tool case of the present invention is constructed from a substantially rigid skeleton made, for example, from a molded polymer or a metal. Furthermore, the tool case may include flexible elements. For example, an embodiment of the tool case has a rigid skeleton that is covered with durable fabric material. The tool case may also or alternatively include a casing associated with the skeleton, which is made from a flexible material, such as a polymer or metal sheet that provides a stable surface, but may be flexed. An embodiment of the tool case includes a casing that is positioned substantially adjacent to and is joined to the skeleton.
Generally, the skeleton has a substantially horizontal bottom surface and at least one substantially vertical surface extending from the horizontal bottom surface, which together 15 define a cavity for receiving a top portion of a ladder. A single continuous vertical surface extending from the horizontal bottom surface may be provided, or multiple vertical surfaces may be provided, as long as the one or more vertical surfaces and the horizontal bottom surface define a cavity capable of receiving a top portion of a ladder.
Additionally, the skeleton has a substantially horizontal top surface and at least one substantially vertical surface extending from the horizontal top surface, which together define a compartment for holding tools. A single continuous vertical surface extending from the horizontal top surface may be provided, or multiple vertical surfaces may be provided, as long as the one or more vertical surfaces and the top surface define a compartment capable of holding tools. In any event, the accessible surfaces of the skeleton are provided with various means for holding and organizing tools and accessories, for example, pockets, straps or brackets.
In an embodiment of the tool case, the substantially horizontal top surface and the substantially horizontal bottom surface are provided on a single component, a base having a top surface and a bottom surface. Additionally, in the embodiment of the tool case, the vertical surfaces extending from the horizontal top surface and the vertical surfaces extending from the horizontal bottom surface are provided by four side walls having upper portions extending upwardly from the base, and lower portions extending downwardly from the base. Thus, the base, together with the upper portions of the side walls define a compartment for holding tools, while the base, together with the lower portions of the side walls define a cavity capable of receiving a top portion of a ladder.
The present invention is a tool case adapted to engage a ladder and is designed to hold, store, and organize a variety of tools, while permitting the tools to be readily accessed from the tool case, whether the case is being used upon or away from a ladder. For example, as shown in
The tool case of the present invention is constructed from a substantially rigid skeleton made, for example, from a molded polymer or a metal. Furthermore, the tool case may include flexible elements. For example, in the illustrated embodiment, the tool case 10 has a rigid skeleton that is covered with durable fabric material, such as a heavy nylon; however, it may be constructed from a variety of materials including PP webbing, various natural or synthetic cloths or leather. The tool case may also or alternatively include a casing associated with the skeleton, which is made from a flexible material, such as a polymer or metal sheet that provides a stable surface, but may be flexed. In the illustrated embodiment, the tool case 10 includes a casing that is positioned substantially adjacent to and is joined to the skeleton, as will be described below.
Generally, the skeleton has a substantially horizontal bottom surface and at least one substantially vertical surface extending from the horizontal bottom surface, which together define a cavity for receiving a top portion of a ladder. A single continuous vertical surface extending from the horizontal bottom surface may be provided, or multiple vertical surfaces may be provided, as long as the one or more vertical surfaces and the horizontal bottom surface define a cavity capable of receiving a top portion of a ladder.
Additionally, the skeleton has a substantially horizontal top surface and at least one substantially vertical surface extending from the horizontal top surface, which together define a compartment for holding tools. A single continuous vertical surface extending from the horizontal top surface may be provided, or multiple vertical surfaces may be provided, as long as the one or more vertical surfaces and the top surface define a compartment capable of holding tools. In any event, the accessible surfaces of the skeleton are provided with various means for holding and organizing tools and accessories, for example, pockets, straps or brackets.
In the illustrated embodiment of the tool case 10, as described with reference to
In addition to the compartment 22, the tool case 10 may include a variety of holding mechanisms for securing and organizing tools and accessories. For example, with reference to
Still referring to
Referring now to
With reference to
With reference to FIGS. 2 and 5-8, a pair of straps 38, 39 is positioned at the top of the second wall 16 and the fourth wall 20 for securing items to the tool case 10 using hook-and-loop fastening material.
Finally, with reference to
Of course, the foregoing are merely examples of some of the holding mechanisms that may be used for securing and organizing tools and accessories of various shapes and sizes and any such mechanisms may be incorporated into the tool case without departing from the spirit and scope of the present invention.
As mentioned above, it is contemplated that the tool case could also include a casing made from a flexible material, such as a polymer or metal sheet that provides a stable surface, but may be flexed. The casing may be positioned substantially adjacent to the horizontal bottom surface and the vertical surface defining the cavity. As such, a space may be defined between the horizontal bottom surface and the vertical surface defining the cavity.
The illustrated embodiment of the tool case 10 includes such a casing, best shown in
The casing allows for the tool case 10 to be snuggly and stably mated with the upper portion of a ladder 100. The saddle 46 is positioned within the cavity 24 and the channel 48 is shaped to snuggly receive the top portion of a ladder. A first edge 56 of the saddle 46 is joined to a lower end 58 of one flap 50 and a second edge 60 of the saddle 46 is joined to a lower end 62 of the other flap 52. Upper ends 64, 66 of each flap 50, 52 are joined to the side walls 14, 18, respectively. Thus, a shock-absorbing space 68 remains between the skeleton 12, 14, 16, 18, 20 and the casing 46, 50, 52; for example, a space remains between the saddle 46 and the bottom surface 12b of the base 12, a space remains between the saddle 46 and the lower portions 14b, 18b of the sidewalls 14, 18, and a space remains between the side walls 14, 18 and the flaps 50, 52. This space 68, along with the flexible nature of the casing material, provides certain benefits.
For example, the space 68 and flexible nature of the casing material allows the tool case 10 to be snuggly positioned on top of ladders having upper portions that differ. For another example, because the saddle 46 has the ability to move within the cavity 24, it can be readily guided around the top portion of a ladder. That is to say, the tool case 10 can brought into contact with the ladder 100 such that it forms an angle with the platform 140 before being rotated over the top portion of the ladder 100 to a substantially horizontal orientation.
For yet another example, the space 68 and flexible nature of the casing material allows the tool case 10 to move slightly while positioned on the ladder 100, which movement provides a certain stability. That is to say, when a tool is accessed from the tool case 10, a force is exerted upon the tool case 10, which force is absorbed by the space 68 and flexible nature of the casing material, such that the force is not transferred to the ladder, which transfer could cause the ladder to become unstable.
In any event, regardless of the particular components making up the skeleton and casing (in embodiments where a casing is provided), as mentioned above, it is contemplated that the tool case could be covered with fabric. In the illustrated embodiment, the skeleton and casing of the tool case 10 are covered with fabric, with the holding mechanisms, including, for example, the open pockets 26, 27, 31, 33, provided on the exposed fabric covered surfaces. In fabric-covered embodiments of the tool case, as an alternative to being constructed from a flexible material, the casing, including the saddle 46 and the flaps 50, 52, could be constructed from a substantially rigid material, having a multi-piece construction, which multiple rigid pieces may be separated and joined by the fabric, thereby imparting a degree of flexibility to the components of the casing, notwithstanding the individual pieces being constructed from a rigid material.
In the illustrated embodiment, the tool case 10 additionally includes a handle 40 that may be secured to the case 10 to allow the case 10 to be more easily carried. The handle 40 is secured to the inside surface of the second wall 16 and an inside surface of the third wall 20 and has a rigid construction with a padded grip 70 for supplying a comfortable and slip-resistant area on the handle 40 for grasping the tool case 10.
The illustrated embodiment of the tool case 10 additionally includes a pair of flanges 42, 44 extending from side walls 16, 20. The flanges 42, 44 provide added surface area that may be used for anchoring holding mechanisms, for example, the straps 38, 39. Additionally, the flanges 42, 44 provide some protection for tools and accessories secured by holding mechanisms on side walls 16, 20; for example, if the tool case 10 was forced against a wall, the flanges 42, 44, rather than holding mechanisms on side walls 16, 20, would come in contact with the wall. The flanges 42, 44 may each be constructed from a substantially rigid or a flexible material, such as a polymer or metal sheet that provides a stable surface, but may be flexed. Additionally, the flanges 42, 44 may have an integral or multi-piece construction. In embodiments where the flanges 42, 44 have a multi-piece construction, the multiple pieces may be separated and joined by the fabric to provide a degree of flexibility.
The illustrated embodiment of the tool case 10 may be used in the following manner. With reference to
The tool case 10 is designed to engage the ladder 100 by lowering the tool case 10 onto the ladder 100 such that the top portion of the ladder is contained within the channel 48 defined by the saddle 46 of the casing. In other embodiments that do not include a casing, the tool case may be lowered onto the ladder 100 such that top portion of the ladder is contained within the cavity defined by the horizontal bottom surface and at least one vertical surface extending therefrom, such that the horizontal bottom surface rests on the platform 140 of the ladder 100. For example, with reference to the skeleton of the illustrated embodiment, the tool case 10 may be lowered onto the ladder 100 such that the top portion of the ladder 100 is contained within the cavity 24 defined by the bottom surface 12b of the base 12 and the lower portions 14b, 16b, 18b, 20b of the side walls 14, 16, 18, 20, such that the bottom surface 12b rests on the platform 140 of the ladder 100. When the tool case 10 is so positioned, the portion of the walls 14b, 16b, 18b, 20b that extend downwardly from the base 12 of the case 10 surround the platform 140, a top 5 portion of the rails 110 and a top portion of the legs 130. That is to say, the cavity 24 receives and retains a top portion of the ladder 100, allowing the tool case 10 to engage the ladder 100.
Although the terms horizontal and vertical sometime appear unmodified in this document; these terms are at all times to be understood as being modified by the term “substantially,” unless otherwise indicated.
One of ordinary skill in the art will also recognize that additional embodiments are possible without departing from the teachings of the present invention or the scope of the claims which follow. This detailed description, and particularly the specific details of the exemplary embodiment disclosed therein, is given primarily for clarity of understanding, and no unnecessary limitations are to be understood therefrom, for modifications will become obvious to those skilled in the art upon reading this disclosure and may be made without departing from the spirit or scope of the claimed invention.
This application is a continuation application of U.S. Application Ser. No. 11/122,286 filed May 4, 2005, which claims priority to U.S. Provisional Application Ser. No. 60/567,956 filed May 4, 2004, the entire disclosures of which are incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| 60567956 | May 2004 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 11122286 | May 2005 | US |
| Child | 13428603 | US |
