Tool case

Information

  • Patent Grant
  • 6637592
  • Patent Number
    6,637,592
  • Date Filed
    Tuesday, April 30, 2002
    22 years ago
  • Date Issued
    Tuesday, October 28, 2003
    20 years ago
Abstract
A combination tool case is constructed to include a front frame unit, a back frame unit, a front frame and back frame fastening structure, a storage box supported on the front frame unit and the back frame unit at a top side, a plurality of drawers mountable in space surrounded by the front frame unit, the back frame unit, and the storage box, and a drawer positioning structure adapted for locking the drawers.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to tool cases and, more particularly, to a combination tool case made by coupling plastic tool case parts to one another.




2. Description of the Related Art




Conventional plastic tool cases are commonly comprised of a case body and a cover hinged to the case body by hinge means. The case body has compartments for holding tools and accessories. These plastic tool cases are compact, however, they provide less storage space for holding tools and accessories. Some people may use wooden or metal cases for holding tools. However, wooden or metal cases that are not specifically designed for holding tools cannot keep storage items in good order. When assorted tools and accessories are disorderly put together in a case, they may be damaged easily during transportation of the case. When moved to the work place, it is difficult to pick up the desired tool or accessory from a mass of storage items.




SUMMARY OF THE INVENTION




The present invention has been accomplished under the circumstances in view. It is the main object of the present invention to provide a combination tool case, which is formed by coupling a number of plastic case parts to one another. It is another object of the present invention to provide a combination tool case, which can easily and quickly be set up. It is still another object of the present invention to provide a combination tool case, which provides storage spaces for keeping assorted tools and accessories in good order. To achieve these and other objects of the present invention, the combination tool case comprises a front frame unit, the front frame unit comprising a rectangular open frame and two side panels injection-molded from plastics in integrity, the open frame having two beveled coupling faces disposed at two opposite lateral sides thereof, the side panels each having a beveled coupling face disposed at one side thereof and fitting the beveled coupling faces of the open frame, the beveled coupling faces of the side panels being respectively hinged to the beveled coupling faces of the open frame for enabling the open frame and the side panels to be turned between a first position where the open frame and the side panels are maintained at the same plane, and a second position where the side panels are disposed perpendicular to the open frame and the beveled coupling faces of the side panels are respectively abutted against the beveled coupling faces of the open frame; a back frame unit, the back frame unit comprising a back panel and a bottom panel injection-molded from plastics in integrity, the back panel comprising a beveled coupling face disposed at one side, the bottom panel comprising a beveled coupling face, the back panel comprising a beveled coupling face hinged to the beveled coupling face of the bottom panel for enabling the back panel and the bottom panel to be turned relative to each other between a first position where the back panel and the bottom panel are disposed at the same plane, and a second position where the back panel and the bottom panel are disposed at right angles and the beveled coupling face of the back panel is abutted against the beveled coupling face of the bottom panel; a front frame and back frame fastening structure that secures the front frame unit and the back frame unit together; a storage box supported on the front frame unit and the back frame unit at a top side, the storage box comprised of a box body and a cover pivoted to the box body and adapted for closing/opening the box body; a plurality of drawers mountable in space surrounded by the front frame unit, the back frame unit, and the storage box; and a drawer positioning structure adapted for securing the drawers to the space surrounded by the front frame unit, the back frame unit, and the storage box; the drawer positioning structure comprising a plurality of clamping plates respectively provided at a rear side of each of the drawers, and a locating rod inserted through the clamping plates and rotated through an angle between a first position where the clamping plates are engaged with the locating rod to hold the drawers inside the space surrounded by the front frame unit, the back frame unit, and the storage box, and a second position where the clamping plates are disengaged from the locating rod, enabling the drawers to be moved away from the space surrounded by the front frame unit, the back frame unit, and the storage box.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an extended view of a front frame unit for the combination tool case according to the present invention.





FIG. 2

is an elevational view of the front frame unit when set into the operative position according to the present invention.





FIG. 3

is a sectional view taken along line


3





3


of FIG.


2


.





FIG. 4

is an extended view of a back frame unit for the combination tool case according to the present invention.





FIG. 5

is an exploded view of a part of the present invention showing the relationship between the front frame unit and the back frame unit.





FIG. 6

is an exploded view of the combination tool case according to the present invention.





FIG. 7

is a sectional view taken along line


7





7


of FIG.


5


.





FIG. 8

is an elevational view of the combination tool case according to the present invention.





FIG. 9

is a sectional view taken along line


9





9


of FIG.


7


.





FIG. 10

is a sectional view taken along line


10





10


of FIG.


7


.





FIG. 11A

is a schematic drawing showing the structure of the clamping plate and the locating rod before insertion of the locating rod into the clamping plate.





FIG. 11B

is a schematic drawing showing the locating rod inserted through the clamping plate and disposed in the unlocking position.





FIG. 11C

is a schematic drawing showing the locating rod inserted through the clamping plate and rotated to the locking position.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




A combination tool case in accordance with the present invention comprises a front frame unit


10


(see FIGS.


1


and


2


), a back frame unit


20


(see FIGS.


4


and


5


), a front frame and back frame fastening structure adapted for securing the front frame unit


10


and the back frame unit


20


firmly together, a storage box


30


(see FIGS.


6


and


8


), a plurality of drawers


40


(see FIGS.


6


and


8


), drawer spacer means (see

FIGS. 1

,


6


, and


10


), a drawer partition structure (see

FIGS. 1

,


6


, and


10


), a drawer positioning structure (see

FIGS. 6

,


11


A,


11


B, and


11


C), and two handles


60


(see FIGS.


5


and


6


).




Referring to

FIGS. 1 and 2

, the front frame unit


10


comprises a rectangular open frame


11


and two side panels


12


;


12


′. The side panels


12


;


12


′ have same structure and shape. The open frame


11


and the side panels


12


;


12


′ are molded from plastics. The open frame


11


has two beveled coupling faces


111


disposed at two sides, and a plurality of plug rods


112


respectively protruded from the beveled coupling faces


111


. The side panels


12


;


12


′ each have a beveled coupling face


121


disposed at one side fitting the beveled coupling faces


111


of the open frame


11


, and a plurality of plug holes


122


respectively disposed in the beveled coupling face


121


. By press-fitting the plug rods


112


of the open frame


11


into the plug holes


122


of the side panels


12


;


12


′, the side panels


12


;


12


′ are secured to the open frame


11


at two sides at right angles, keeping the beveled coupling faces


121


of the side panels


12


;


12


′ respectively abutted against the beveled coupling faces


111


of the open frame


11


. Preferably, the side panels


12


;


12


′ are formed integral with the open frame


11


, and can be turned relative to the open frame


11


between the position shown in

FIG. 1

where the open frame


11


and the side panels


12


;


12


′ are maintained at the same plane, and the position shown in

FIG. 2

where the side panels


12


;


12


′ are disposed perpendicular to the open frame


11


.




Referring to

FIGS. 4 and 5

, the back frame unit


20


comprises a back panel


21


and a bottom panel


22


. The back panel


21


and the bottom panel


22


are molded from plastics in unity. The back panel


21


comprises a beveled coupling face


211


disposed at one side, and a plurality of plug rods


212


protruded from the beveled coupling face


211


. The bottom panel


22


is hinged to the back panel


21


, comprising a beveled coupling face


221


disposed at one side adjacent to the back panel


21


and fitting the beveled coupling face


211


of the back panel


21


, and a plurality of plug holes


222


disposed in the beveled coupling face


221


and adapted for accommodating the plug rods


212


. When the back panel


21


and the bottom panel


22


turned toward each other, the coupling rods


212


are respectively engaged into the coupling holes


222


and the beveled coupling faces


211


;


221


are abutted against each other, keeping the back panel


21


and the bottom panel


22


in the angled position.




Referring to

FIGS. 2 and 5

, the aforesaid front frame and back frame fastening structure comprises a plurality of plug holes


113


disposed in the inner sidewall of the open frame


11


at a bottom side, two sliding grooves


123


respectively transversely disposed in the inner sidewalls of the side panels


12


;


12


′, two sliding rails


23


respectively formed integral with two opposite lateral sides of the bottom panel


22


, and a plurality of plug rods


223


respectively protruded from the front side edge of the bottom panel


22


. The back frame unit


20


is fastened to the front frame unit


10


by: inserting the sliding rails


23


with the bottom panel


2


into the sliding grooves


123


at the side panels


12


;


12


′ to engage the plug rods


223


at the bottom panel


22


into the plug holes


113


in the open frame


11


. After installation of the back frame unit


20


in the front frame unit


10


, screws


214


are respectively driven into the back panel


20


to fixedly secure the back panel


20


to the rear sides of the side panels


12


;


12


′.




Referring to

FIGS. 6

,


8


, and


9


, the storage box


30


is molded from plastics and mountable to the front frame unit


10


and the back frame unit


20


at the top side, comprised of a box body


31


and a cover


32


. The box body


31


is supported on the topside of the open frame


11


of the front frame unit


10


, the topside of the back panel


21


of the back frame unit


20


, and transverse ribs


127


of the side panels


12


;


12


′ of the front frame unit


10


(see also FIG.


1


). A positioning structure is provided for securing the box body


31


to the side panels


12


;


12


′. As illustrates in

FIG. 9

, the positioning structure comprises a plurality of recessed plug holes


125


respectively disposed in the side panels


12


;


12


′, and a plurality of engaging blocks


311


respectively protruded from two opposite lateral sidewalls of the box body


31


and adapted for engaging the recessed plug holes


125


. The box body


31


further comprises two locating blocks


312


respectively protruded from two ends of the rear side thereof. The side panels


12


;


12


′ each have a locating notch


126


adapted for receiving the locating blocks


312


of the box body


31


. The locating blocks


312


each have a pivot hole


313


respectively disposed at an inner side. The cover


32


comprises two pivots


321


respectively pivoted to the pivot holes


313


in the locating blocks


312


, for enabling the cover


32


to be turned relative to the box body


31


to close/open the box body


31


. Snaps


33


are provided at the front side of the box body


31


and the front side of the cover


32


for locking the box body


31


and the cover


32


when the cover


32


closed on the box body


31


. The cover


32


comprises a chamber


34


, a plurality of partition plates


342


mounted in the chamber


34


and dividing the chamber


34


into compartments


343


for keeping accessories, and a transparent plastic cover plate


344


hinged thereto and adapted for closing the chamber


34


.




Referring to

FIGS. 6 and 8

, the drawers


40


are flat box members respectively molded from plastics and inserted through the open frame


11


into the inside space of the front frame unit


10


between the side panels


12


;


12


′, each having a plurality of top recesses


41


adapted for keeping tools, and a front handheld portion


42


for push and pull with the hand.




Referring to

FIGS. 1

,


6


, and


10


, the drawer partition structure comprises a plurality of rails


128


symmetrically transversely provided at the side panels


12


;


12


′, and a plurality of sliding flanges


43


respectively transversely formed integral with the drawers


40


at two opposite lateral sides and respectively supported on the rails


128


. The sliding flanges


43


each have a stop block


431


at the rear end. The rails


128


each have two stop blocks


129


at two ends. The stop blocks


431


are moved with the respective sliding flanges


43


between the stop blocks


129


at the ends of the rails


128


to limit the moving distance of the drawers


40


, and to stop the drawers


40


from falling out of the front frame unit


10


.




Referring to

FIGS. 6

,


11


A,


11


B, and


11


C, the drawer positioning structure comprises a locating rod


50


, a plurality of clamping plates


44


respectively provided at the rear side of the drawers


40


, a through hole


314


through the bottom sidewall of the box body


31


, a recessed locating hole


24


in the bottom panel


22


of the back frame unit


20


corresponding to the through hole


314


, and a staple


45


fixedly fastened to the inner sidewall of the back panel


21


of the back frame unit


20


. Each clamping plate


44


has a circular hole


441


and a mouth


442


in communication with the circular hole


441


. The mouth


442


is smaller than the diameter of the circular hole


441


. The locating rod


50


has a top end terminating in an angled grip


52


, two longitudinal planes


51


;


51


′ disposed at two sides, and two smoothly arched faces


53


;


53


′ extended in longitudinal direction and bilaterally connected between the longitudinal planes


51


;


51


′. The rod body of the locating rod


50


has two diameters D


1


;D extended across each other. The major diameter D


1


is the line connected between the highest points of the smoothly arched faces


53


;


53


′. The minor diameter D


2


is the line connected between the longitudinal planes


51


;


51


′. The major diameter D


1


is approximately equal to the diameter of the circular hole


441


. The minor diameter D


2


is slightly smaller than the pitch of the mouth


442


. The locating rod


50


is inserted through the through hole


314


, the circular hole


441


of each clamping plate


44


, and the staple


45


, and then positioned in the recessed locating hole


24


in the bottom panel


22


of the back frame unit


20


. When installed, the locating rod


50


can be rotated in the circular holes


441


of the clamping plates


44


between the locking position where the major diameter D


1


is disposed perpendicular to the sliding direction Y of the drawers


40


and the drawers


40


are prohibited from movement relative to the locating rod


50


(seed FIG.


11


C), and the unlocking position where the minor diameter D


2


is disposed perpendicular to the sliding direction Y of the drawers


40


and the drawers


40


are allowed to be disengaged from the locating rod


50


(seed FIG.


11


B). Further, marks


315


are made on the box body


31


around the through hole


314


to indicate the direction of rotation of the locating rod


50


between the locking position and the unlocking position.




Referring to

FIGS. 5 and 8

, the two handles


60


are respectively pivoted to a respective top recess


15


in the outer sidewall of each of the side panels


12


;


12


′. Through the handles


60


, the user can carry the combination tool case with the hands conveniently.




As indicated above, the present invention provides a combination tool case, which comprises a front frame unit


10


and a back frame unit


20


coupled together, a storage box


30


supported on the front frame unit


10


and the back frame unit


20


at the top, and a set of drawers


40


mounted in the holding space defined by the front frame unit


10


and the back frame unit


20


.




While only one embodiment of the present invention has been shown and described, it will be understood that various modifications and changes could be made thereunto without departing from the spirit and scope of the invention disclosed.



Claims
  • 1. A combination tool case comprising:a front frame unit, said front frame unit comprising a rectangular open frame and two side panels injection-molded from plastics in integrity, said open frame having two beveled coupling faces disposed at two opposite lateral sides thereof, said side panels each having a beveled coupling face disposed at one side thereof and fitting the beveled coupling faces of said open frame, the beveled coupling faces of said side panels being respectively hinged to the beveled coupling faces of said open frame for enabling said open frame and said side panels to be turned between a first position where said open frame and said side panels are maintained at the same plane, and a second position where said side panels are disposed perpendicular to said open frame and the beveled coupling faces of said side panels are respectively abutted against the beveled coupling faces of said open frame; a back frame unit, said back frame unit comprising a back panel and a bottom panel injection-molded from plastics in integrity, said back panel comprising a beveled coupling face disposed at one side, said bottom panel comprising a beveled coupling face, said back panel comprising a beveled coupling face hinged to the beveled coupling face of said bottom panel for enabling said back panel and said bottom panel to be turned relative to each other between a first position where said back panel and said bottom panel are disposed at the same plane, and a second position where said back panel and said bottom panel are disposed at right angles and the beveled coupling face of said back panel is abutted against the beveled coupling face of said bottom panel; a front frame and back frame fastening structure that secures said front frame unit and said back frame unit together; a storage box supported on said front frame unit and said back frame unit at a top side, said storage box comprised of a box body and a cover pivoted to said box body and adapted for closing/opening said box body; a plurality of drawers mountable in space surrounded by said front frame unit, said back frame unit, and said storage box; and a drawer positioning structure adapted for securing said drawers to the space surrounded by said front frame unit, said back frame unit, and said storage box; said drawer positioning structure comprising a plurality of clamping plates respectively provided at a rear side of each of said drawers, and a locating rod inserted through said clamping plates and rotated through an angle between a first position where said clamping plates are engaged with said locating rod to hold said drawers inside the space surrounded by said front frame unit, said back frame unit, and said storage box, and a second position where said clamping plates are disengaged from said locating rod, enabling said drawers to be moved away from the space surrounded by said front frame unit, said back frame unit, and said storage box.
  • 2. The combination tool case as claimed in claim 1, wherein said front frame unit further comprises fastening means respectively provided at the beveled coupling faces of said open frame and the beveled coupling faces of said side panels and adapted for securing said open frame and said side panels in the second position.
  • 3. The combination tool case as claimed in claim 2, wherein said fastening means of said front frame unit comprises a plurality of plug rods respectively protruded from the beveled coupling faces of said open frame, and a plurality of plug holes respectively disposed in the beveled coupling faces of said side panels and adapted for receiving the plug rods at the beveled coupling faces of said open frame.
  • 4. The combination tool case as claimed in claim 1, wherein said back frame unit further comprises fastening means provided at the beveled coupling face of said back panel and the beveled coupling face of said bottom panel and adapted for securing said bottom panel and said back panel in the second position.
  • 5. The combination tool case as claimed in claim 4, wherein the fastening means of said back frame unit comprises a plurality of plug rods respectively protruded from the beveled coupling face of said back panel, and a plurality of plug holes respectively disposed in the beveled coupling face of said bottom panel and adapted for receiving the plug rods at the beveled coupling face of said back panel.
  • 6. The combination tool case as claimed in claim 1, wherein said front frame and back frame fastening structure comprises a plurality of plug holes disposed in an inner sidewall of said open frame at a bottom side, and a plurality of plug rods respectively protruded from a front side edge of said bottom panel and adapted for engaging the, plug holes in said open frame.
  • 7. The combination tool case as claimed in claim 6, wherein said front frame and back frame fastening structure further comprises two sliding grooves respectively transversely disposed in inner sidewalls of said side panels, and two sliding rails respectively formed integral with two opposite lateral sides of said bottom panel and adapted for inserting into the sliding grooves in said side panels.
  • 8. The combination tool case as claimed in claim 6, wherein said front frame and back frame fastening structure further comprises a plurality of screws respectively driven into said back panel to fixedly secure said back panel to rear sides of said side panels.
  • 9. The combination tool case as claimed in claim 1, wherein said side panels of said front frame unit each have a transverse rib disposed in same elevation of the topmost edge of said open frame of said front frame unit and the topmost edge of said back panel of said back frame unit and adapted for supporting said box body of said storage box on said open frame of said front frame unit and said back panel of said back frame unit at a top side; a positioning structure is provided at said box body of said storage box and said side panels of front frame unit and adapted for securing said box body to said side panels.
  • 10. The combination tool case as claimed in claim 9, wherein said positioning structure comprises a plurality of recessed plug holes respectively disposed in said side panels, and a plurality of engaging blocks respectively protruded from two opposite lateral sidewalls of said box body and adapted for engaging said recessed plug holes.
  • 11. The combination tool case as claimed in claim 9, wherein said storage box further comprises two snaps provided at the box body and cover of said storage box for locking the box body and cover of said storage box when the cover of said storage box closed on the box body of said storage box.
  • 12. The combination tool case as claimed in claim 11, wherein the cover of said storage box comprises a chamber and a hinged cover plate adapted for closing said chamber.
  • 13. The combination tool case as claimed in claim 12, wherein said storage box further comprises a plurality of partition plates mounted in said chamber and dividing said chamber into multiple compartments.
  • 14. The combination tool case as claimed in claim 1, wherein said drawers are flat box members, each having a plurality of top recesses adapted for keeping tools.
  • 15. The combination tool case as claimed in claim 1, further comprising a drawer partition structure adapted for separating said drawers in the space surrounded by said front frame unit, said back frame unit, and said storage box, said drawer partition structure comprising a plurality of rails symmetrically transversely provided at said side panels, and a plurality of sliding flanges respectively transversely formed integral with said drawers at two opposite lateral sides and respectively supported on the rails at said side panels.
  • 16. The combination tool case as claimed in claim 15, wherein the rails of said drawer partition structure each have two stop blocks protruded from two ends thereof, said sliding flanges each have a stop block at a rear end thereof for movement with said drawers relative to the stop blocks at said side panels to limit the moving distance of said drawers.
  • 17. The combination tool case as claimed in claim 1, wherein said drawer positioning structure further comprises a through hole through said box body of said storage box, and a recessed locating hole in said bottom panel of said back frame unit; said locating rod is a round rod inserted through the through hole in said box body and positioned in the recessed locating hole in said bottom panel of said back frame unit, having two longitudinal planes at two sides and an angled grip extended from a top end thereof.
  • 18. The combination tool case as claimed in claim 17, wherein said drawer positioning structure further comprises a staple fixedly fastened to said back panel of said back frame unit to hold said locating rod in place, for enabling said locating rod to be rotated in the through hole in said box body and the recessed locating hole in said bottom panel of said back frame unit.
  • 19. The combination tool case as claimed in claim 17, wherein said clamping plates of said drawer positioning structure each have a circular hole and a mouth in communication with said circular hole.
  • 20. The combination tool case as claimed in claim 17, wherein said drawer positioning structure further comprises a plurality of marks made on said box body around the through hole of said drawer positioning structure for indication of the direction of rotation of said locating rod between the first position and the second position.
US Referenced Citations (5)
Number Name Date Kind
4662515 Newby, Sr. May 1987 A
5244265 Chiang Sep 1993 A
6193062 Rysgaard et al. Feb 2001 B1
6264030 Tsou Jul 2001 B1
6578937 Thoman Jun 2003 B1