The present disclosure relates to a tool change system for ground cultivating machines, a ground cultivation tool, and a method for mounting a ground cultivation tool.
Agricultural ground cultivating machines, for example agricultural row crop cultivators, can be equipped with a tool change system which is intended to simplify and/or speed up changing the ground cultivation tools used. In hoeing technology, for example, share plates are used as ground cultivation tools, which are subject to comparatively high wear during use, so that regular tool changes are required. Furthermore, agricultural ground cultivating machines are commonly used with various ground cultivation tools which are adapted to a specific ground cultivating operation, a specific type of soil and/or to the needs of a specific crop.
In practice, quick-change tool systems, with in which the ground cultivation tool is to be screwed to the tool carrier by way of a screw, are often used. The screw head is there arranged on the underside of the ground cultivation tool so that it becomes clogged with soil and plant residues during the ground cultivating process, which means that it is often problematic to loosen the screw afterwards. In particular with high workloads, for example, when working in stony soil, the fastening screws used often fracture so that the ground cultivation tool detaches from the tool carrier during the working process, usually unnoticed by the machine operator. In practice, there is also the problem that a screw attachment comes loose after a long period of use, which can lead to canting of the ground cultivation tool during the ground cultivating process. Respective canting often leads to the ground cultivation tool being damaged. In addition, the required tightening forces of respective screw connections can only be generated using a suitable tool so that it is not possible to change the ground cultivation tool without tools. In practice, accessibility to the screw head located on the underside typically also poses a problem.
A corresponding tool change system, in which the tool is fastened by way of screws, is known, for example, from publication U.S. Pat. No. 4,799,555.
The object underlying the disclosure is therefore to simplify and/or speed up changing ground cultivation tools at an agricultural ground cultivating machine.
The object is satisfied by a tool change system of the kind mentioned at the outset, where the locking device of the tool change system according to the disclosure comprises a clamping lever by way of which the engagement mechanism can be locked.
When using a clamping lever, there is no need to fasten the ground cultivation tool with a screw or bolt attachment, so that no changing tool is needed to assemble and disassemble the ground cultivation tool. Due to the fact that fastening members, such as screws or bolts, are dispensed with, even high workloads during the ground cultivation do not pose any problem since the tool change system does not have any delicate fastening members that are at risk of fracture.
The ground cultivation tool can be, for example, a share plate. The tool change system is configured to be used with, for example, an agricultural row crop cultivator. The tool carrier preferably has an elongate basic shape. The tool carrier can be an integrally formed component. For example, the tool carrier is a carrier stick or a carrier rod. The tool carrier is preferably formed from metal or a metal alloy. The clamping lever preferably has an elongate basic shape. The clamping lever can be an integrally formed component. The clamping lever is preferably formed from metal or a metal alloy.
In a preferred embodiment of the tool change system according to the disclosure, the clamping lever has a locking section which can be inserted into a lever receiving recess of the engagement mechanism. The lever receiving recess is preferably arranged in the ground cultivation tool. By inserting the locking section of the clamping lever into the lever receiving recess, the engagement mechanism is preferably pre-locked. In order to bring about a final locking state, the clamping lever is preferably further moved to a locking position, where moving the clamping lever to a locking position is accompanied by clamping of the ground cultivation tool to the tool carrier. The lever receiving recess is preferably arranged in a rear free region of the ground cultivation tool. Once the ground cultivation tool and the tool carrier have been made to engage, the lever receiving recess is accessible from the rear side of the ground cultivation tool so that the clamping lever can be inserted in a simple manner from the rear and above. In this way, safe and simple assembly of the ground cultivation tool is possible, since no assembly processes have to be carried out on the underside of the ground cultivation tool.
In a further preferred embodiment of the tool change system according to the disclosure, the ground cultivation tool and the tool carrier can be clamped to one another by way of the clamping lever. When clamping the ground cultivation tool and the tool carrier, the ground cultivation tool is pushed or drawn backwards by the clamping lever. The ground cultivation tool and the tool carrier can initially perform a motion relative to one another when being clamped. By performing the relative motion of the ground cultivation tool and the tool carrier, they are positioned relative to one another and pre-locked onto one another. The ground cultivation tool and the tool carrier are clamped by preferably moving the clamping lever to a locking position once the clamping lever has been inserted into the lever receiving recess. For this purpose, the clamping lever is to be pivoted, for example, upwardly once the clamping lever has been inserted into the lever receiving recess. In the locking position, the clamping lever exerts a clamping force upon the ground cultivation tool and/or the tool carrier, by way of which the ground cultivation tool and the tool carrier are fastened to one another.
In the unclamped state, i.e. before the clamping lever is moved to the locking position, the engagement mechanism can allow a release motion of the ground cultivation tool and/or the tool carrier, by way of which the engagement between the ground cultivation tool and the tool carrier can be released. The clamping force caused by the clamping lever after the clamping lever has been moved to the locking position acts in the direction opposite to the release direction so that a release motion of the ground cultivation tool and/or the tool carrier is prevented by the clamping lever.
In a further development of the tool change system according to the disclosure, the clamping lever has a tool contact region which is configured to be pressed against the contour of the lever receiving recess when the ground cultivation tool and the tool carrier are clamped to one another. The tool contact region is preferably disposed in the locking section of the clamping lever which is inserted into the lever receiving recess of the engagement mechanism. When the clamping lever is moved to the locking position and/or is disposed in the locking position, the tool contact region of the clamping lever is in contact with the contour of the lever receiving recess.
In a further development of the tool change system according to the disclosure, the clamping lever has a carrier contact region which is configured to be pressed against a lever guide region of the tool carrier when the ground cultivation tool and the tool carrier are clamped to one another. When the clamping lever is moved to the locking position and/or is disposed in the locking position, the carrier contact region of the clamping lever is preferably in contact with the lever guide region of the tool carrier.
Furthermore, a tool change system according to the disclosure is advantageous in which the carrier contact region of the clamping lever has a convexly curved contact surface. The carrier contact region of the clamping lever preferably has a convex rounding. Alternatively or additionally, the lever guide region of the tool carrier can have a concavely curved contact surface. The lever guide region of the tool carrier preferably has a concave rounding. The convexly curved contact surface on the clamping lever and the concavely curved contact surface on the tool carrier preferably have matching radii. The convexly curved contact surface on the clamping lever and the concavely curved contact surface on the tool carrier preferably together form an open slide bearing for the clamping lever. The contact surfaces in the carrier contact region and in the lever guide region can be formed to be spherical, at least in sections.
In addition, a tool change system according to the disclosure is advantageous in which the carrier contact region and the lever guide region together form a rotary bearing for the clamping lever which allows for a guided rotational motion of the clamping lever across a pivot angle range. It is preferably necessary to perform the rotational motion of the clamping lever over the pivot angle range in order to move the clamping lever to the locking position after insertion into the lever-receiving recess.
The tool change system according to the disclosure is further developed advantageously in that the clamping lever is configured to be elastically deformed when the ground cultivation tool and the tool carrier are clamped to one another. The clamping lever is preferably elastically bent when the ground cultivation tool and the tool carrier are clamped to one another. The clamping lever can be, for example, a spring bar. The clamping lever is preferably elastically deformed, in particular elastically bent, when moved to the locking position.
In another preferred embodiment of the tool change system, the locking device has a retaining member which is configured to retain the clamping lever in a locking position in which the ground cultivation tool and the tool carrier are clamped to one another by way of the clamping lever. The rotary bearing is preferably arranged at a distance from the holding member so that a favorable lever ratio arises. By utilizing the leverage effect, a comparatively high clamping force clamping the ground cultivation tool and the tool carrier to one another can be generated using a comparatively small actuating force. In this way, a robust clamping lock of the ground cultivation tool and the tool carrier can be implemented despite dispensing with a separate assembly tool.
The clamping lever can therefore be moved to the locking position either by manual force or using an additional tool. The retaining member prevents the clamped clamping lever from snapping back. The retaining member can be, for example, a ring-shaped body The tool carrier can have a support for the retaining member which prevents the retaining member from dropping down in an uncontrolled manner when the retaining member is not affixed by the clamping lever. The retaining member can also be a hinged pin. The retaining member can be moved to an assembly auxiliary position in which the clamping lever is removably affixed to the retaining member so that the clamping lever is not lost when the ground cultivation tool is changed. The clamping lever can hang down loosely from the retaining member in the auxiliary assembly position.
In another preferred embodiment of the tool change system according to the disclosure, the clamping lever is configured to be elastically deformed in the locking position and/or to extend along a curved edge profile of the tool carrier in the locking position. The curved edge profile of the tool carrier, along which the clamping lever extends in the locking position, is preferably convex and/or a rear end edge of the tool carrier.
In order to prevent material such as soil and/or plant residues from collecting between the clamping lever and the tool carrier, which could prevent the intentional release of the clamping connection, the gap between the curved edge profile of the tool carrier and the clamping lever can be filled with an elastically deformable material in the locking position of the clamping lever. For this purpose, the elastically deformable material can be fastened, for example glued, onto the curved edge of the tool carrier and/or onto the clamping lever. The elastically deformable material can be, for example, foam rubber. The elastically deformable material only fills the gap elastically, but does not assume any closing and/or locking function. The elastically deformable material is disposed in a region protected from the soil flow so that the elastically deformable material is prevented from detaching from the clamping lever and/or from the tool carrier due to the soil flow. Due to the elastic deformability of the material, reliable and simple clamping and releasing of the clamping lever continues to be possible.
The tool change system according to the disclosure is further developed advantageously in that the engagement mechanism has one or more engagement bodies, where each engagement body is configured to engage in a receiving recess of the engagement mechanism. The one or more engagement bodies are preferably disposed on the underside of the tool carrier. The one or more engagement bodies are preferably integral components of the tool carrier. The one or more receiving recesses are preferably disposed in the ground cultivation tool. The one or more engagement bodies protrude preferably only slightly from the one or more receiving recesses such that the one or more engagement bodies are protected from wear due to contact with the soil flow. Furthermore, plate-shaped ground cultivation tools can exhibit different material thicknesses. Due to the locking by way of one or more engagement bodies, the compatibility of the ground cultivation tool and the tool carrier is not dependent on the material thickness of the ground cultivation tool. This results in a universal and flexibly replaceable engagement mechanism which is independent of the plate thickness of a plate-shaped ground cultivation tool.
In a further preferred embodiment of the tool change system according to the disclosure, an engagement body of the engagement mechanism is configured to engage in the lever receiving recess into which also the locking section of the clamping lever can be inserted. The lever receiving recess therefore receives both an engagement body as well as the locking section of the clamping lever. The lever receiving recess therefore serves to create an engaged state between the ground cultivation tool and the tool carrier and to implement clamping of the ground cultivation tool and the tool carrier with one another.
In another preferred embodiment of the tool change system according to the disclosure, the one or more engagement bodies have a contact surface which is configured to be pressed against a respective contact section of the inner contour of a receiving recess when the ground cultivation tool and the tool carrier are clamped. The inner contour of the receiving recess therefore serves as a counter bearing when the ground cultivation tool and the tool carrier are clamped by way of the clamping lever.
In another preferred embodiment of the tool change system according to the disclosure, the contact surface of the one or more engagement bodies and the contact section of the inner contour of the one or more receiving recesses have corresponding bevels. Due to the bevels, the ground cultivation tool and the tool carrier wedge into one another when clamped by way of the clamping lever. The ground cultivation tool fits to the tool carrier with almost no play. The clamping lever ensures that the fit is maintained without play during a processing operation so that the ground cultivation tool cannot cant and/or twist, even under the influence of ground cultivating forces. The engagement bodies preferably have bevel angles that match or differ from one another.
The inner contours of the receiving recesses preferably have bevel angles that match or differ from one another. The bevel angle on the bevels of the engagement bodies and the bevel angle on the bevels of the inner contours of the receiving recesses are preferably in a range between 30 degrees and 60 degrees, for example, 45 degrees.
Furthermore, markings for setting the position of the ground cultivation tool and/or for setting the working depth can be present on the tool carrier. The markings can form a scale for performing height adjustment. Due to the markings, a grating in the edge region of the tool carrier can be dispensed with.
In a further preferred embodiment of the tool change system according to the disclosure, the clamping lever is configured as a bent wire part. In particular, the clamping lever is configured as a spring clip. In this embodiment, the clamping lever can be formed to be U-shaped so that two open ends of the bent wire part are disposed directly opposite one another and/or a loop arises at the closed end of the bent wire part. The contour of the clamping lever can be mirror-symmetrical so that it arises from two wire ends extending symmetrically, in particular directly next to one another. As a result of this embodiment, the clamping lever has an open shape so that the risk of soil material adhering and plant residues getting caught is significantly reduced. In this embodiment, the tool carrier can have a preferably hook-shaped retaining member, in particular on its rear side, which is configured to retain the clamping lever in a locking position in which the ground cultivation tool and the tool carrier are clamped to one another by way of the clamping lever. In the locking position, the clamping lever can engage behind the retaining element, in particular by way of the loop at its closed end.
The object underlying the disclosure is also satisfied by a ground cultivation tool for a tool change system. The ground cultivation tool can be configured according to one of the above embodiments. It can be provided that the ground cultivation tool be configured to be moved through soil. The ground cultivation tool has at least one receiving recess, by way of which the ground cultivation tool is configured to form an engagement mechanism with a tool carrier so that the ground cultivation tool can be arranged on the tool carrier. According to the disclosure, the ground cultivation tool has a lever receiving recess into which a clamping lever can be inserted. The lever receiving recess can receive a locking section of a clamping lever. With regard to the advantages and modifications of the ground cultivation tool, reference is first made to the advantages and modifications of the above embodiments of the tool change system. The ground cultivation tool can be further developed by features that relate to the ground cultivation tool and which have been explained in the context of the above embodiments of the tool change system.
The object underlying the disclosure is also satisfied by a method of the kind mentioned at the outset, where the engagement mechanism is locked within the scope of the method according to the disclosure by way of a clamping lever of a locking device of the tool change system. The method according to the disclosure is preferably carried out using a tool change system according to one of the embodiments described above so that, with regard to the advantages and modifications of the method according to the disclosure, reference is made to the advantages and modifications of the tool change system according to the disclosure.
Preferred embodiments of the disclosure shall be explained and described in more detail below with reference to the accompanying drawings, where
Ground cultivation tool 12 and tool carrier 14 can be clamped to one another by way of a clamping lever 18.
To clamp ground cultivation tool 12 and tool carrier 14 and to lock the engagement mechanism, clamping lever 18 is to be brought into the vicinity of the rear outer edge 16b of tool carrier 14.
Clamping lever 18 is part of a locking device 26, by way of which the engagement mechanism can be locked. Clamping lever 18 has a locking section 34 which can be replaced in receiving recess 30b of engagement mechanism 28. Receiving recess 30b can therefore also be referred to as lever receiving recess 30b.
To complete the locking process, clamping lever 18 must still be moved to a locking position after it has been inserted into lever receiving recess 30b.
Furthermore, clamping lever 18 has a carrier contact region which is pressed against a lever guide region of the tool carrier when ground cultivation tool 12 and tool carrier 14 are clamped to one another. When clamping lever 18 is moved to the locking position, the carrier contact region of clamping lever 18 is in contact with the lever guide region of tool carrier 14. The carrier contact region of clamping lever 18 has a convexly curved contact surface 36. The lever guide region of tool carrier 14 has a concavely curved contact surface 38. Convexly curved contact surface 36 on clamping lever 18 and concavely curved contact surface 38 on tool carrier 14 together form a slide bearing or a rotary bearing 40, respectively. Rotary bearing 40 allows for a guided rotational motion of clamping lever 18 in pivot direction y.
As shown in
As shown in
Furthermore, clamping lever 18 has a carrier contact region which is pressed against a lever guide region of tool carrier 14 when ground cultivation tool 12 and tool carrier 14 are clamped to one another. When clamping lever 18 is moved to the locking position, the carrier contact region of clamping lever 18 is in contact with the lever guide region of tool carrier 14. The carrier contact region of clamping lever 18 has a convexly curved contact surface 36. The lever guide region of tool carrier 14 has a concavely curved contact surface 38. Convexly curved contact surface 36 on clamping lever 18 and concavely curved contact surface 38 on tool carrier 14 together form a slide bearing or a rotary bearing 40, respectively. Rotary bearing 40 allows for a guided rotational motion of clamping lever 18 in pivot direction y.
Clamping lever 18 configured as a bent wire part can also be referred to as a spring clip. Clamping lever 18 is formed to be substantially U-shaped, where the two open ends form locking section 34 of clamping lever 18. A loop therefore arises at the closed end of clamping lever 18 and can serve as contouring 24. By pressing clamping lever 18 in pivot direction y, contouring 24 can engage behind retaining member 20 configured as a hook on tool carrier 14. Clamping lever 18 is retained in its locking position by hook-shaped retaining member 20 once loop-shaped contouring 24 engages therebehind. Clamping lever 18 has a mirror-symmetrical contour, which gives it its open shape.
As an alternatively thereto, an assembly tool shown in
Number | Date | Country | Kind |
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10 2021 105 179.7 | Mar 2021 | DE | national |
The present application claims priority under 35 U.S.C. § 365 to PCT/EP2021/073321 filed on Aug. 24, 2021 and under 35 U.S.C. § 119(a) to German Application No. 10 2021 105 179.7 filed on Mar. 4, 2021.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/073321 | 8/24/2021 | WO |