Patent Application
20160222622
The present disclosure relates generally to a tool coupler and, more particularly, to a coupler for removably connecting a tool system to a mobile machine.
A typical worksite requires machines to perform a variety of different functions, including digging, leveling, grading, hauling lifting, trenching, etc. These functions are most efficiently conducted with tool systems specifically designed for each of the different functions. A tool coupler can be used to increase the functionality and versatility of the machine by allowing different tool systems to be quickly and interchangeably connected to the machine.
An exemplary tool coupler is disclosed in U.S. Patent Publication No. 2012/0027551 (the '551 publication) by Rohou that published on Feb. 2, 2012. In particular, the '551 publication discloses a tool coupler for an agricultural vehicle. The tool coupler includes a bracket connected to the vehicle, and a mast arrangement connected to a front loader. The mast arrangement comprises a pin configured to be received within a hook-shaped bearing point of the bracket, and a locking element that is movable by the operator. To perform the coupling, the operator drives the vehicle toward the front loader, until the pin of the mast arrangement is placed inside the bearing point of the bracket. The operator then exits the vehicle to make a hydraulic connection, and then re-enters the vehicle. The operator uses lift cylinders of the front loader to rotate the mast arrangement about the pin until openings in the mast align with corresponding openings in the bracket. The operator again exits the cabin and moves the locking element into the aligned openings, thereby completing the coupling. The operator enters the cabin again to control the vehicle and the newly connected front loader.
While the tool coupler of the '551 publication may adequately couple a front loader to an agricultural vehicle, it may still be less than optimal. In particular, the tool coupler of the '551 application requires the operator to leave the cabin multiple times in order to properly engage the coupler. And if the holes in the bracket and mast are not properly aligned when the operator exits the cabin to move the locking element, the locking element will not be able to pass through the openings. It may be difficult using the tool coupler of the '551 publication to properly align the holes, as the operator's view of the holes may be obstructed. As a result, the operator will have to repeat the process multiple times, until the holes are properly aligned. This inconvenience could reduce efficiency, increase operating costs, and open the door to user error.
The tool coupler of the present disclosure addresses one or more of the needs set forth above and/or other problems of the prior art.
One aspect of the present disclosure is directed to a base for a tool coupler. The base may include spaced-apart plates each having an upper end and a bottom end. The bottom end may have a leading edge and a trailing edge. The base may further include a female engagement feature located at the leading edge, and a male engagement feature located between the female engagement feature and the trailing edge of the spaced-apart plates.
Another aspect of the present disclosure is directed to an anchor for a tool coupler. The anchor may include a monolithic structure having an inside surface, an outside surface, a top surface, a bottom surface, a leading surface, and a trailing surface. The anchor may also include a primary engagement feature protruding outward from an intersection of the top and leading surfaces, and a secondary engagement feature formed within the top surface.
Yet another aspect of the present disclosure is directed to a tool coupler. The tool coupler may include a base configured to connect to the tool system and have spaced-apart plates each with an upper end and a bottom end, the bottom end having a leading edge and a trailing edge. The base may also have hooks located at the leading edge, and a first pin located between the hooks and the trailing edge of the spaced-apart plates. The first pin may extend transversely between the spaced-apart plates. The base may also have at least one web connecting the spaced-apart plates. The tool coupler may further include an anchor configured to connect to the machine and having a monolithic structure with an inside surface, an outside surface, a top surface, a bottom surface, a leading surface, and a trailing surface. The anchor may also have a rounded primary engagement feature protruding outward from an intersection of the top and leading surfaces to engage the hooks, a transverse slot formed within the top surface and configured to receive the first pin, and an elongated pocket formed inside the monolithic structure that is open to the transverse slot. The anchor may further have a wedge, and a linear actuator disposed inside the pocket and connected to the wedge. The linear actuator may be configured to selectively push the wedge into the transverse slot over the first pin to inhibit removal of the first pin from the transverse slot.
Machine 10 includes, among other things, a frame 16, a power source (e.g., an engine) 18 mounted to frame 16, one or more traction devices 20, and an operator station 22 supported by frame 16. Operator station 22 may house any number and type of input devices 24 for use by the operator in controlling tool system 12, coupler 14, power source 18, and/or traction devices 20.
Tool system 12 includes any type of tool 26, linkage that physically supports tools 26, and one or more actuators that are connected to move the linkage and tool 26. In the disclosed embodiment, tool system 12 is a front loader, tool 26 is a loader bucket, and four different actuators are connected to lift and tilt tool 26. Specifically, the depicted tool system 12 includes parallel spaced-apart lift arms 28 that are pivotally connected to tool 26 at distal ends. One lift cylinder 30 is associated with each lift arm 28 (e.g., pivotally connected at a rod-end to a mid-portion of each lift arm 28), and two tilt cylinders 32 pivotally connect the mid-portions of lift arms 28 to tool 26. With this arrangement, extensions and retractions of lift cylinders 30 cause raising and lowering of tool system 12, while extensions and retractions of tilt cylinders 32 cause dumping and racking of tool 26. It should be noted that the disclosed tool system 12 is exemplary only, and many other types and configurations of tool system 12 may be selectively coupled to machine 10 via coupler 14.
Coupler 14 is essentially comprised of three different parts, including a tool system base (“base”) 34, a machine anchor (“anchor”) 36, and a lock 38 (shown only in
As shown in
Base 34 has an upper end 48 that receives pin 42, and a bottom end 50 that receives pin 44. Bottom end 50 is larger than upper end 48, and includes features intended to mate with corresponding features in anchor 36. For example, bottom end 50 may extend forward toward tool 26 more than upper end 48, such that a length of bottom end 50 in the fore/aft direction is about three to five-times greater than the same dimension of upper end 48.
Bottom end 50 of base 34 has a leading edge (i.e., an edge facing tool 26) 52 and a trailing edge 54 located opposite each other in the fore/aft direction. As shown in
One or more secondary engagement features (“secondary features”) 58 are located between primary features 56 and trailing edge 54. In the disclosed embodiment, a single secondary feature 58 is included in each base 34, and shown as being located between primary features 56 and pin 44. Secondary feature 58 may be a secondary engagement feature, as it is configured to engage anchor 36 after primary features 56 have already been engaged with anchor 36. In the depicted example, secondary feature 58 is a pin that passes transversely between plates 40.
Returning to
A primary engagement feature (“primary feature”) 72 (i.e., the male feature discussed above) protrudes forward and upward from an intersection of top and leading surfaces 66, 68. Primary feature 72 is rounded at a distal end that engages primary features 56, thereby creating a smooth surface about which the hooks pivot. Primary feature 72 protrudes away from leading surface 68 far enough to avoid contact of feature 56 (i.e., of the tips of the hooks) with leading surface 68. An outer radius of primary feature 72 may be about equal to or smaller than an inner radius of feature 56.
A secondary or female engagement feature (“secondary feature”) 74 is formed within top surface 66 and configured to receive secondary feature 58. In the disclosed embodiment, secondary feature 74 is a recess or transverse slot, in which the pin of secondary feature 58 is seated during connection of base 34 to anchor 36. As shown in
A pocket 78 is formed inside anchor 36 to house lock 38. Pocket 78 is elongated, generally aligned in the fore/aft direction, and open at one end to secondary feature 74. In this configuration, lock 38 (i.e., at least a portion thereof) is configured to selectively extend from pocket 78 into the open space of secondary feature 74, thereby inhibiting the pin of secondary feature 58 from inadvertently exiting the space. Pocket 78 may have any shape and size necessary to properly house lock 38. In the disclosed embodiment, pocket 78 has a generally square cross-section. In this embodiment, one or more planar side surfaces of pocket 78 function as guides for the moving elements of lock 38. For example, an upper surface of pocket 78 may function as a guide for lock 38, and be generally parallel with top surface 66 and the bottom surface of secondary feature 74. It is contemplated that holes and/or passages (not shown) may be formed within anchor 36 that allow for electrical, mechanical, and/or hydraulic communication with lock 38 while lock 38 is inside pocket 78.
Lock 38 may be any device known in the art that can be remotely activated by the operator to inhibit disengagement of secondary feature 58 from secondary feature 74. In the disclosed embodiment, lock 38 includes a mechanical wedge 80 and an actuator 82 that is connected to move wedge 80. Wedge 80 has a generally flat back that slides against the planar upper surface of pocket 78, and a tapered front that is configured to engage and secure secondary feature 58 inside secondary feature 74. Actuator 82 is a linear actuator, for example an electrical screw or hydraulic cylinder that, when actuated, causes wedge 80 to advance into the open space of secondary feature 74. In one example, wedge 80 is spring-biased to retract back into pocket 78 when actuator 82 is deactivated. In another example, wedge 80 is powered back into pocket 78 by actuator 82.
The presently disclosed tool coupler is applicable to any mobile machine to increase the functionality of the machine. For example, a general-use machine may utilize the disclosed coupler to selectively connect a front loader, a backhoe, a trencher, a crane, or another tool system to the machine, such that the machine can be used for many different purposes. In another example, a specific-use machine may utilize the disclosed coupler to connect with a tool system different from the one already connected to the machine. This increase in functionality lowers capital costs for the machine owner, and/or allows for increased business opportunities. Operation of coupler 14 will now be described in detail with respect to
As shown in
After engagement of primary feature 72 with primary features 56, the operator connects hydraulic supply lines (not shown) located onboard machine 10 with corresponding lines of tool system 12. It should be noted that each tool system 12 attachable to machine 10 may have different fluid supply needs and, accordingly, different connection requirements. For example, some tool systems 12 may need a single hose connection to be made, while other tool systems 12 may require multiple hoses to be connected. It is also possible, that some tool systems 12 may not require any fluid connections.
In the disclosed embodiment, at least two supply and two drain connections must be made (i.e., one supply and one drain for each set of lift and tilt cylinders 30, 32). In this example, these connections are made manually by the operator of machine 10. In some applications, the manual connections may require the operator to exit station 22. In other applications, however, the operator may be able to reach the corresponding hoses and perform the required connections while remaining in station 22. In yet other embodiments, the connections may be made automatically during the mechanical coupling of base 34 with anchor 36.
Once the appropriate hydraulic connections are made, the operator manipulates one or more input devices 24 inside station 22 to cause a pivoting motion of base 34 about primary feature 72. For example, the operator may cause lift cylinders 30 to retract, such that base 34 (when viewed from the perspective of
Once the operator visually confirms that secondary feature 58 is properly located inside secondary feature 74, and without having to exit station 22, the operator locks secondary feature 58 in place. In particular, as shown in
Several advantages are associated with the disclosed tool coupler. In particular, the operator is required to exit station 22 a reduced number of times (if at all) to complete the coupling. In addition, the location and configuration of anchor 36 allows clear view to the operator of the disclosed coupling process.
It will be apparent to those skilled in the art that various modifications and variations can be made to the tool coupler of the present disclosure without departing from the scope of the disclosure. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the tool coupler disclosed herein. For example, although machine 10 is shown as having only a single set of couplers 14 located at one end of machine 10, it is contemplated that multiple sets may be used and located at opposing ends such that two or more tool systems 12 may be simultaneously connected to machine 10. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalent.
