1. Field of the Invention
The present invention relates to a template for a cutting tool and, more particularly, to a guide for easily measuring and positioning the template for creating cuts onto a substrate.
2. Description of the Related Art
Various materials, such as, mat board, construction board, foam board, paper and corrugated paper are often cut to size or have cut outs within their borders. Many times determining the location of the cuts is a multi-step process requiring measuring, marking and finally positioning a tool to guide the blade or placing the substrate into a fixture to facilitate cutting.
The practice of creating a mat window within a frame by measuring and cutting out a center section of material such as mat board, foam board, paper and corrugated paper to create a decorative effect for displaying artwork and significant documents of many sorts has been a popular activity throughout history. This practice is performed by people of varying expertise from professional framers to amateur artists and crafters. The prior art devices designed to execute a measured and precise straight or angled cut in the aforementioned materials are either inadequate or expensive and cumbersome. The elements of creating a measured precise straight or angled cut include the ability to concurrently measure the distance of the start of the cut from the upper edge of the workpiece, the length of the cut, and the parallel distance of the cut from the adjacent edge of the workpiece, the ability to stabilize the cutting blade to insure a clean uniform cut, the ability to securely orient the cutting device to the workpiece to avoid the disorientation of the desired cut during execution, and the ability to clearly see the execution of the desired cut throughout the process.
There are a number of devices that attempt to address one or more of these elements as related to the execution of a strait or angled cut, none of which successfully address all of these elements simultaneously at a cost that is universally embraced by the non-professional. It is common practice for users without access to professional mat cutting devices to use a variety of strait edges, rules, and razor knives to approximate this effect. The results of this work around often lack the professional results users seek.
U.S. Pat. No. 6,829,833 (Langman) discloses a guide for steadying the path of a cutting tool consisting of a platen that includes a periphery which bounds a planar surface, used to enable a force to be applied to compress a workpiece on opposing sides of the path of the tool by contacting the upper surface of a workpiece, and another surface spaced apart from the planar surface. The platen includes portions which define the edge of an aperture which connects the surfaces. The edge is displaced from the periphery of the platen and can be engaged by a cutting tool.
The design disclosed by Langman describes an aperture of sufficient width to accommodate the body of an average utility knife allowing the cutting blade to penetrate a thicker compressed material such as insulation. The width of the guide slot disclosed by Langman, however, differs from the disclosed invention and does not contemplate or suggest the use of the cutting guide slot for capturing, directing, and stabilizing the cutting blade.
G.B. Patent. No. 2463746 (Hudson) discloses a tool that has a guide slot extending along the length of an elongate member for receiving a drawing implement. A set of transverse markings is perpendicular to the guide slot, and a set of longitudinal markings is parallel to the guide slot. The transverse markings bisect the guide slot, and the longitudinal markings bisect the transverse markings. The transverse and longitudinal markings are formed on the elongate member by one of etching, embossing and raised detents forming a broken line. The guide slot disclosed by Hudson is designed for use of a drawing implement and does not contemplate or suggest the use of the cutting guide slot for capturing, directing, and stabilizing a cutting blade.
U.S. Patent Application Publication No. 2009/0151531 (Levin) discloses a process for crafting paper and related kit by placing a paper on a cutting surface of a double-sided mat and by placing a ruler (e.g. straight ruler) over the paper, and a cutting blade is positioned within a channel formed in the ruler. The paper is cut with the cutting blade. The paper is provided on a scoring surface of the mat, and the ruler is placed over the paper. A scoring knob is located within the channel in the ruler, and an arch or a circle is scored from the paper by utilizing the scoring knob. The paper is folded about a score line. The process disclosed by Levin, however, does not contemplate or suggest the use of a freehand cutting tool or the use of the cutting guide slot for capturing, directing, and stabilizing the cutting blade.
U.S. Pat. No. 6,854,189 (Schafer) discloses a tool made of a transparent non-static cling flexible sheet comprising multiple sheet segments for measuring, marking, and cutting material. The tool is removably adhered to one of the two planar sides of a transparent rigid sheet. The planar sides of the transparent rigid sheet have multiple lines. The tool disclosed by Shafer is a measuring grid without a cutting guide slot element for directing a cutting blade.
U.S. Patent Application Publication No. 2002/0095804 (Coplan) discloses a sheet material cutting device that includes an elongate base plate with a cutting side edge to guide the knife blade for cutting the sheet. A guard plate extended upward and running parallel and closer to the cutting edge is curved towards the side opposing the cutting edge to guard the hand pressing the base plate onto the sheet. The tool disclosed by Coplan is used for making cuts along an unrestrained edge and does not contemplate or suggest the use of a cutting guide slot for capturing, directing, and stabilizing the cutting blade.
U.S. Pat. No. 5,946,808 (Martinez) discloses a device designed to cut or score floor covering materials such as vinyl, linoleum, carpet and other sheet goods. The device has a metal base with a straight edge located on the front and rear portions of the meal base. Stabilizing members fixed to the top surface of the metal base provide a support for positioning pins which hold the metal base to the carpet. Each stabilizer has a positioning pin including a knob and made to hold the bottom surface of the metal base to the carpet being cut so straight edges of the metal base may not move as the carpet is being cut. A guide track extends the entire length of the base while another guide track is provided to each cutting piece which are of different versions. The device disclosed by Martinez, however, suffers from the inconvenience of requiring the user to screw the positioning pins into the metal base. The device disclosed by Martinez does not contemplate or suggest the use of standard push pins or fasteners for securing the cutting device to a workpiece or the use of the cutting guide slot for capturing, directing, and stabilizing the cutting blade.
U.S. Pat. No. 4,038,751 (Albright) discloses a mat cutting device that includes a cutter for making a bevel cut and an adjustable edge guide having a vertical straight edge surface. A vertical flat surface on the cutter is slidably engaged as the cutter is pushed along the edge guide to make a straight, beveled cut parallel to one edge of the mat. When used to cut an opening in a mat for mounting pictures, the outline of the picture is traced on the back of the mat parallel to the edges. The mat is then secured face down on the edge guide with straight edge surface positioned adjacent and parallel to one traced line. The device disclosed by Albright, however, suffers from requiring the additional steps of measuring and marking the outline of the cut on the back of the workpiece prior the cutting and requires the use of a cutting member made to engage with an edge guide. The device disclosed by Albright also does not contemplate the use of a standard cutting tool such as an razor knife or utility knife. The present invention overcomes the requirement to measure and mark the back of the workpiece by acting as a template guide with vertical and horizontal reference markings allowing the user to measure, orient, and view the cutting line while execute the cut.
What is desired, therefore, is a device to easily measure and orient the template on the workpiece for cutting while at the same time creating a means to direct and stabilize the cutting blade at the desired angle to easily facilitate the cut. It is a further desire to have a template cutting device that utilizes standard utility knives for cutting and does not rely on a custom cutting blade and device. The disclosed invention also benefits from the ability to easily scale at a significantly lower cost for larger workpieces.
Certain exemplary embodiments are described as follows. The present invention may be regarded as a template cutting guide to facilitate the registration and cutting of a workpiece. The template cutting guide includes an elongated body portion having a top face and a bottom face separated by a thickness, a cutting guide slot sized to receive a cutting blade and extending through the thickness of the elongated body. The cutting guide slot is defined by two walls separated by a thickness and connected at a first and second ends. The template cutting guide may include, on at least one face, two sets of guide lines with equidistant spacing where one set of guide lines is running parallel to the cutting guide slot and the second set of guide lines is running perpendicular to the cutting guide slot. The walls of the cutting guide slot may form an acute angle with respect to the bottom face of the template cutting guide to facilitate beveled cuts. The walls of the cutting guide slot may be substantially perpendicular to the bottom face of the template cutting guide to facilitate strait cuts. The template cutting guide may include at least one aperture extending through the thickness of the body and sized to receive a removable fastener for securing the template cutting guide to the workpiece to be cut. The template cutting guide may include an extended ridge upward from the top face and located between the cutting guide slot and the finger holding area of the template cutting guide to serve as a protective ridge between the cutting blade and the fingers of the user's hand used to hold the device in place. The extended ridge may comprise of at least one aperture for receiving removable fasteners to secure the template cutting guide to the workpiece to be cut. The template cutting guide may include a ridge extending from at least one side of the cutting guide slot side wall that may serve to extend the cutting guide. The template cutting guide may include some portion of the bottom face comprising of a nonslip material for frictionally securing the template cutting guide to the workpiece. The elongated body portion of the template cutting guide may be comprised of a substantially transparent material or a nontransparent material having at least one window extending through the thickness of the body and sized to allow viewing of the workpiece. The template cutting guide may include a means for magnifying a cutting path located adjacent to the cutting guide slot allowing the user to clearly view the execution of the cut. The template cutting guide may include a cutting guide slot comprises of a first axis and a second axis perpendicular to the first axis, where the first and second axes are connected at a curved turn.
The present invention also contemplates a method for cutting a workpiece using a template cutting guide having a cutting guide slot and reference marks, comprising: using reference marks on a template cutting guide to register a cutting guide slot on a workpiece, inserting a cutting blade into the cutting guide slot, and using the cutting blade to cut the workpiece. The cutting guide slot may form an acute angle with respect to a top surface of the workpiece to producing a beveled cut. Also the cutting guide slot may be substantially perpendicular to a top surface of the workpiece producing a strait cut.
An important object of this invention is to provide an improved apparatus and means for achieving professional results at a lower cost and with less time and effort when performing the purpose of this design.
These and other objects of the present invention will become readily apparent upon further review of the following specifications and drawings.
These and other features of the instant device will become clearer with regard to the following description, claims and drawings where:
Referring in detail to
Referring to
Prior to cutting, the user determines the amount of offset that he wants to remain after cutting out the window of the workpiece 4. The present invention allows the user to easily register the template cutting guide above the workpiece using the longitudinal and latitudinal grid lines 38 & 39 to measure the desired offset from the start and run of the cutting path 16 to the adjacent peripheral outer edges of the workpiece to be cut. The template cutting guide 20 of this invention is designed to work with any form of grid marking including the use of a substantially transparent body material and marking the longitudinal and latitudinal grid lines 38 & 39 on the bottom of the template cutting guide 20. To use the template cutting guide 20, the user places the planar bottom face surface 27 on to the top surface of the workpiece 4 and orients the template cutting guide by using the longitudinal and latitudinal grid lines 38 & 39 or another means of measuring to measure the required offset. The longitudinal and latitudinal grid lines 38 & 39 are oriented from the location of the angled cut. The user may steady the template cutting guide 20 with one hand, and use his free hand to grasp the cutting tool 8 and place the cutting blade 9 in to the cutting guide slot 30 defined by the cutting slot side walls 32 & 33. Depending on the desired cut the user may use a template cutting guide 20 with a cutting guide slot 30 that runs perpendicular to the face of the workpiece 4 giving a straight cut, or use a template cutting guide 20 with an cutting guide slot 30 that form an acute angle to the face of the workpiece 4 to create a precisely executed beveled cut. This design contemplates the use of a variety of slot angles depending on the slot design chosen for the desired straight or beveled cutting affect.
Continuing the cutting process the user places one hand on the template cutting guide 20 taking care to not cover the slot applying a downward force with his hand onto the top planar surface of the body 21, more specifically on the holding figure area 31, with sufficient effort to prevent the template cutting guide 20 from moving during the cutting process. Optionally the user may pin the template cutting guide 20 onto the workpiece 4 once he has aligned his cutting path 16, the user using a push pin 29 may insert the push pin needle 75 through the push pin hole 28 in the body 21 and driving the push pin tip 78 into surface of the area of the workpiece 4 that is the internal cutout 10 thus mechanically fastening the template cutting guide 20 to the workpiece 4 without damaging the finished work product.
With the free hand the user may grasp the cutting tool 8 and inserts the cutting blade 9 of the cutting tool 8 into the cutting guide slot 30 defined by the slot side walls 32 and 33, slot top opening 34 and bottom opening 35 and so that the cutting blade 9 projects below the slot bottom opening 35 sufficiently deep enough to completely penetrate the workpiece 4 illustrated in
Referring to
There is a cutting guide slot 50 that runs parallel to the long edge of the elongated sides 52 & 53 of the body 51 and perpendicular to the template cutting guide short ends 54 & 55 to accept the cutting blade 9 of the cutting tool 8. In this embodiment the angle of the cutting guide slot's 50 interior side wall 53 is extended above the guide slot top opening 55 extending the cutting guide 48 to further direct and secure the blade during cutting. The extended cutting guide area 48 allows the user additional stability when the cutting tool 8 and specifically cutting blade 9 are placed into the cutting guide slot 50. The blade guide ridge 49 acts as a shoulder rest for the cutting tool body during cutting as illustrated in
The raised ridge of the finger guard 51 runs parallel to the cutting guide slot 50 of the template cutting guide 40 of this embodiment. Having a raised finger guard 51 of this design provides a protected and more secure area for the user to place his fingers during cutting. As can be seen in
Referring to
Referring to
Referring to
The design of this invention may be made out of any number of materials including plastic, metal and glass. A clear glass plastic material can be utilized in the convex lens shape 85 shown in
This preferred embodiment allows for the use of a commonly available cutting tool 8 and commonly available push pins 79 to work with the template cutting guide of this invention. The invention of this disclosure allows the user the ease of use and adaptability of the straight edge 1 of the prior art while providing the utility of creating a straight through (perpendicular to the surface) or a beveled cut of the workpiece that is the result of the more complicated and expensive cutting assembly 11. The invention of this disclosure can create the professional results illustrated in
All the references cited herein are incorporated by reference.
The terms and expressions that have been employed in the foregoing specification are used as terms of description and not of limitations, and there is no intention that the invention be limited by the use of the features shown and described or portions thereof. The scope of the invention is defined and limited only by the claims that follow.
Referring to
The present application is a continuation of U.S. Non-Provisional application Ser. No. 13/200,631, filed Sep. 27, 2011, and further claims priority to U.S. Provisional Application No. 61/404,038, filed Sep. 27, 2010, which are incorporated by reference.
Number | Date | Country | |
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61404038 | Sep 2010 | US |
Number | Date | Country | |
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Parent | 13200631 | Sep 2011 | US |
Child | 15495777 | US |