The present invention relates to a tool for inserting or removing a tang-free wire thread insert, a production method therefor as well as a method for manually replacing an entraining blade in such a tool.
In the state of the art, different tools are known for inserting or removing wire thread inserts. Such tools comprise a spindle body, which normally has a drive section and a receiving section with thread for screwing on the wire thread insert. An entraining blade is arranged inside this spindle body. This entraining blade represents an elongated construction with a central pivot point. This central pivot point is also often the fastening point of the entraining blade, which is formed by a pin riveted in the spindle body. A blade projection, which engages in the wire thread insert, is arranged on one end of the entraining blade. A spring is arranged on the other end of the entraining blade so that the blade projection is pretensioned in a spring-loaded manner into an engaging position in the wire thread insert.
Such tools are described in EP 0 153 266, EP 0 153 267, U.S. Pat. No. 6,000,114 and EP 0 615 818.
A similar tool is disclosed in EP 1 838 499. The entraining blade arranged in the spindle body is also pretensioned in a spring-loaded manner here. The movement of the entraining blade takes place via a knife edge bearing so that the entraining blade does not need to be riveted with a pin within the spindle body.
Due to the blade construction in the tools of the state of the art described above, the entire tool is relatively long. A certain working space is thereby required for the installation and deinstallation of wire thread inserts, which is disadvantageous in some installation situations. Moreover, the entraining blades, in particular the blade projections, wear out after a certain number of inserting and/or removing cycles for wire thread inserts. A replacement of the entraining blade is thus required in order to be able to continue to use the tool. This replacement of the entraining blade is complex since the middle pin must be removed for the fastening of the entraining blade using different tools. If the entraining blade is not fastened with a middle pin, a tool is required in order to open the spindle body for removal of the entraining blade. The subsequent installation of the new entraining blade with pin is also only possible with a tool and a relatively considerable amount of time so that valuable operating time of the tool is thereby lost.
An additional constructive disadvantage comes from the arrangement of the spring, which pretensions the blade projection of the entraining blade into the engaging position in the wire thread insert. The spring can be lost during the deinstallation and/or the installation of the entraining blade or at least impede the retrofitting due to its required rearrangement.
It is thus the object of the present invention to provide a tool for inserting or removing a tang-free wire thread insert as well as a production method therefor, which is adjustable with little maintenance effort for a new work cycle.
The above object is solved through a tool according to the independent patent claim 1 or 2, an entraining blade according to patent claim 14, a production method for this tool according to independent patent claim 21 as well as through a method for manually replacing an entraining blade according to independent patent claim 27. Advantageous designs of the present invention arise from the following description, the accompanying drawings and the dependent claims.
The tool according to the invention for installing or removing a tang-free wire thread insert comprises the following features: a spindle body with a drive section and receiving section, wherein the receiving section has a thread for screwing on or a threadless surface for receiving the wire thread insert, an entraining blade, which is arranged in an axial recess of the receiving section and which is spring-mounted in an engaging position by a spring in the radial direction, so that a wire thread insert is engageable by the entraining blade, while the entraining blade is manually fastenable and replaceable in the axial recess with the help of a fastening connection between the entraining blade and the spindle body.
The tool according to the invention differs from the state of the art through the construction and handling of the entraining blade, with the help of which the wire thread inserts can be inserted and removed. While this entraining blade is installed in the spindle body, it can also be replaced without a tool in contrast to the state of the art. While in the case of tools of the state of the art for example a feedthrough and a hammer for removing a pin holding the blade is required, the entraining blade of the present invention can be removed with the help of the finger or the fingernail of the worker or a pen. Neither a tool nor complex and time-consuming working steps are needed. This tool-less replacement is based on the fastening of the entraining blade within the spindle body with the help of a fastening connection. The fastening connection can be established and also released again manually so that an entraining blade can be removed from the spindle body at any time and can be replaced by a new entraining blade. Through this construction of the entraining blade and its fastening in the spindle body, the maintenance effort for the tool described above is greatly reduced compared to the state of the art. But at the same time, the usual functionality of the tool for inserting or removing a wire thread insert is retained.
According to a preferred embodiment, the entraining blade comprises a negative or a positive fastening contour, which works together with a suitably designed mounting contour of the spindle body within the recess. Based on this embodiment, the entraining blade has an appendage progressing in the axial direction as positive fastening contour, which engages in a suitable opening within the recess of the spindle body. This suitable opening forms accordingly the negatively designed mounting contour of the spindle body. Vice versa, it is also conceivable to equip the entraining blade on its end facing the recess with an opening as a negative fastening contour, in which a pin-like appendage is receivable within the recess of the spindle body. This pin-like appendage of the spindle body forms accordingly the positive mounting contour of the spindle body.
The present invention also comprises a tool for installing or removing a tang-free wire thread insert, which comprises the following features: a spindle body with a drive section and a receiving section, wherein the receiving section has a thread for screwing on or a threadless surface for receiving the wire thread insert, an entraining blade, which is arranged in the axial recess of the receiving section and which is spring-mounted by a spring in an engaging position in the radial direction so that the wire thread insert is engageable through the entraining blade, while the entraining blade is designed as one piece with the spring.
The present tool according to the invention is specifically characterized by the special shape of the entraining blade, with the help of which the wire thread inserts can be inserted and removed. This entraining blade is also manually replaceable and thus does not require the tools necessary in the state of the art. The entraining blade is characterized in that it forms an integral structure with the spring pretensioning it. With the help of this construction, the number of individual parts of the tool is reduced and the mounting and maintenance effort is thus reduced. In the same manner as the tool described above, the entraining blade in combination with the spindle body is qualified by a fastening connection adapted for each other. Accordingly, the entraining blade has a negative or positive fastening contour, which works together with a suitably designed mounting contour of the spindle body within the recess. It is also preferred to implement the fastening connection as a latching connection, as explained in greater detail below. According to a further alternative, the entraining blade designed as one piece with a spring can also be installed permanently in the recess of the spindle body, as is generally known from the state of the art.
For establishing the aforementioned fastening connection between spindle body and entraining blade, the entraining blade preferably has on one side a latch bearing contour, with which the entraining blade is releasably latchable within the axial recess. This latch bearing contour is designed positively spring-loaded according to an embodiment, in particular U-shaped, or negatively spring-loaded according to a further embodiment, in particular 0-shaped, and works together respectively with a counter bearing of the axial recess of the spindle body shaped complementary to the latch bearing contour.
For establishing the aforementioned latching connection according to the invention, the latch bearing contour of the entraining blade works together with a corresponding counter bearing of the spindle body. If the latch bearing contour is designed in a U-shaped manner, it encompasses the complementarily shaped counter bearing during the installation of the entraining blade in the spindle body. It is also conceivable to design the latch bearing contour in an O-shaped manner so that it is releasably latchable in a recess designed as a counter bearing.
In a different embodiment of the spindle body, the counter bearing is formed integrally in the spindle body within the axial recess or is fastened within the axial recess in the form of a separate part. In order to obtain an integrally formed counter bearing in the spindle body, it is shaped for example through eroding. The other alternative can be implemented by pressing in a corresponding counter bearing, which is then held within the axial recess via a press fit and forms a corresponding hold for the entraining blade latched on it. Besides the pressed in adapter, it is also preferable to install the pin progressing transversely to the longitudinal axis of the receiving section within the axial recess. The entraining blade can be fastened or respectively latched both on this adapter as well as on this transverse pin.
According to another preferred embodiment of the present invention, the axial recess within the spindle body is realized through a bore hole, in which a slotted support sleeve with a pin progressing transversely to the slot is fastened for the fastening of the entraining blade. With the help of this construction, meaning the pressing of a support sleeve with pin into the bore hole of the spindle body, complex eroding processes for creating the axial recess and the counter bearing can be spared. This reduces the production costs and also the time needed to produce the present tool.
According to another preferred embodiment of the present invention, the entraining blade in combination with a spring is designed in a U-shaped manner so that at least one U-leg is formed by the entraining blade and another U-leg is formed by the spring. This constructive design ensures on the one hand a compact and space-saving construction of the entraining blade with spring. It also ensures that the spring is not lost during deinstallation or installation of the entraining blade since it is connected with the entraining blade. In this connection, it is preferred that the entraining blade and the spring form an integral structure. A further installation space-saving advantage results from the fact that the entraining blade and spring are arranged parallel to each other. While the distant arrangement of spring and entraining blade used in the state of the art leads to an elongated tool, the compact, U-shaped construction of entraining blade and spring disclosed here realizes a short structure of the tool compared to the state of the art.
According to a further constructive design of the tool according to the invention, the spring comprises on its axial end a projection protruding radially outward, which extends in the longitudinal direction of the spring beyond a blade projection of the entraining blade. By means of this constructive alternative, it is ensured that the entraining blade is installed in its suitable alignment within the spindle body. For this purpose, the projection of the spring protruding radially outward blocks a faulty installation of the entraining blade in the spindle body. In this manner, the maintenance effort of the tool according to the invention is also reduced since a time-consuming deinstallation of an incorrectly installed entraining blade is prevented.
Furthermore, according to the invention, a production method for a tool for installing or removing a tang-free wire thread insert is disclosed, which has the following steps: producing a spindle body with a drive section and a receiving section with thread, creating an axial recess within the receiving section, preferably with a one- sided, radial window, producing an entraining blade and manually releasable connecting of the entraining blade via a fastening connection within the axial recess.
For producing the tool described above, it is essential to fasten the entraining blade within the spindle body in a releasably latchable manner. For this purpose, the entraining blade is constructively equipped with a fastening contour, preferably a latch bearing contour, which works together with a complementarily shaped counter bearing within the axial recess of the spindle body. On this constructive base, it is possible to remove the entraining blade from the axial recess without using a tool and to install a new entraining blade in a releasable manner within the axial recess, in particular to latch it there. Furthermore, it is preferred to facilitate the production of the tool described above in that the entraining blade in combination with a spring is produced, in particular eroded, as an integral U-shaped structure. The production of this construction ensures a compact structure of the tool and also prevents additional installation steps for the spring, which pretensions the entraining blade in the direction of the wire thread insert. Based on this construction, it is also ensured that during the deinstallation of the entraining blade the spring is not lost, since it is permanently connected with the entraining blade.
According to a further step in the present production method, a positive U-shaped latch bearing contour or a negative 0-shaped latch bearing contour is preferably created on the entraining blade. Furthermore, according to a further embodiment of the production process according to the invention, the axial recess is eroded and the counter bearing within the axial recess is eroded or pressed in.
As an alternative design, it is also preferred to drill open the spindle body in the axial direction in order to insert a support sleeve with transverse pin into the created bore holes. The inserted support sleeve with transverse pin forms the axial recess with counter bearing, in which and on which the entraining blade with spring and positively U-shaped latch bearing contour are releasably fastenable.
The present invention also discloses a method for manually replacing an entraining blade in a tool for installing or removing a tang-free wire thread insert, which has the following constructive features: a spindle body with a drive section and a receiving section, wherein the receiving section has a thread for screwing on the wire thread insert, an entraining blade, which is arranged in an axial recess of the receiving section and which is spring-mounted in an engaging position by a spring in the radial direction so that a wire thread insert is engageable through the entraining blade, wherein the method has the following steps: manually gripping of the entraining blade in the axial recess, pulling of the entraining blade out of the axial recess and manually inserting and fastening, preferably latching, of another entraining blade in the axial recess.
The advantage of this method for manually replacing the entraining blade is that no tool is needed to be able to remove for example a worn or defective entraining blade from the spindle body and to replace it with a new entraining blade. This possibility is based on the construction basis that the entraining blade is fastened on a complementarily shaped counter bearing within the axial recess via a manually releasable fastening or latch bearing contour. It is thus possible to replace the entraining blade within the tool without a tool and in a short period of time.
The preferred embodiments of the present invention are explained in greater detail with reference to the accompanying drawings. In the figures:
The tool 1 shown as an example in
The tool 1 according to the invention consists of a spindle body 10, a depth stop sleeve T with counter sleeve K, a receiving section 14 with thread 16 or a pin-like, threadless surface (not shown) and an entraining blade 20 with blade projection 22. According to
As can be seen based on
The position of the depth stop sleeve T is freely adjustable on the thread 16 of the receiving section 14, where it is secured by means of the counter sleeve K.
The receiving section 14 has an axial recess 30, in which the entraining blade 20 is arranged. The axial recess 30 extends in the axial direction of the receiving section 14. It is preferably designed like a slot. The axial recess 30 is also open on the front side of the spindle body 10 adjacent to the receiving section 14 (see
Based on the construction of the entraining blade 20, as described in greater detail below, the length of the tool 1 can be set in any manner and reduced to a minimum. The entraining blade 20 is approximately half the length in comparison to the known entraining blades so that the length of the tool 1 is determined by the required dimensions of drive section 12 and threaded section 14. In this manner, the length of tool 1 can be adjusted in any manner for different installation conditions and customer needs.
The entraining blade 20 comprises the blade projection 22 already mentioned above, which engages through the radial window 34 on the wire thread insert D. The shape of the blade projection 22 can be designed differently, as is also known and will not be explained in greater detail.
As
According to one embodiment, the counter bearing 32 consists of the aforementioned tang 32, which extends in the axial direction of the spindle body 10. According to another embodiment, the pin-like counter bearing 32 is formed by an adapter 40 with counter bearing 32, which is pressed, glued or otherwise fastened in the axial recess 30 (see
It is also preferred to releasably latch the U-shaped latch bearing contour 28 on a pin 42, which extends transversely to the longitudinal axis of the receiving section 14 through the axial recess 30 (see
According to another preferred embodiment, which can be seen in
According to a constructive alternative to the embodiment described above, the pin 42 is fastened in the support sleeve 50 and the support sleeve 50 is permanently arranged in the aforementioned bore hole. Thus, a bore hole does not need to be provided in the receiving section 14 for the pin 42.
According to another constructive alternative, the pin 42 runs through the radial outer wall of the receiving section 14 as well as the support sleeve 50 and is fastened there.
The use of the support sleeve 50 with pin 42 has the advantage that the axial recess 30 can be produced through simple processing steps, such as boring, turning, milling and gluing in or pressing in. Naturally, it is also preferred to create the axial recess 30 through eroding in the receiving section 14.
According to a further embodiment, the latch bearing contour 28′ is designed negatively so that it is releasably latched in a counter bearing 32′ with an opening. The latch bearing contour 28′ is preferably O-shaped as shown in
According to different preferred embodiments of the present invention, the entraining blade 20 is designed with or without spring 24. Regardless of the spring 24, the entraining blade 20 is releasably latchable in the axial recess 30, as described above.
According to another preferred embodiment, which is shown in
As can be seen based on the enlarged representations in
According to another preferred embodiment of the projection 26, it extends radially outward or respectively in the direction facing away from the blade projection 22 as well as in the longitudinal direction of the spring 24. The longitudinal extension of the projection 26 is greater than the axial length of the blade projection 22 with respect to the longitudinal direction of the entraining blade 20. Furthermore, it is preferred that the longitudinal extension of the projection 26 is greater than the axial length of the window 34 with respect to the receiving section 14 (see
According to the preceding description, in tool 1, the entraining blade 20 is fastened in the recess 30 of the spindle body 10 by means of a latching connection. It is also preferred to fasten the entraining blade 20 within the recess 30 of the spindle body 1 by means of a fastening connection 29, 33. This fastening connection 29, 33 does not represent a latching connection between the entraining blade 20 and the spindle body 10. Instead, this fastening connection should be understood on the one hand as the connections between spindle body 10 and entraining blade 20 known from the state of the art (not shown). This means that, by means of the fastening connection, the entraining blade 20 is installed within the recess 30 of the spindle body 10 by means of a tool. For this purpose, the entraining blade 20 has a closed eyelet for example on its end protruding into the recess 30 so that the entraining blade is fastenable within the recess 30 by means of a pin running through the spindle body 10. This pin and thus also the entraining blade 20 is installed or deinstalled by means of a tool (not shown).
According to another preferred embodiment of the present invention, the fastening connection is a plug connection between entraining blade 20 and spindle body 10. The entraining blade 20 therein comprises a positive fastening contour 33, as is shown for example in
According to a further preferred embodiment of the fastening connection 29′, 33′ between entraining blade 20 and spindle body 10, the entraining blade 20 comprises a negative fastening contour 33′. This negative fastening contour 33′ is shown schematically in
With respect to the latch bearing contours 28, 28′, 32, 32′ described above, it is also preferred to implement them as negative and positive fastening contours according to the
The present invention also discloses a preferred production method for the tool 1 described above. One embodiment of this production method is shown by means of the flow chart in
In a second step S2, the axial recess 30 within the receiving section 14 is produced with a one-sided radial window 34. According to a preferred embodiment, the axial recess 30 is created through eroding. The counter bearing 32; 32′ is also eroded within the axial recess 30 according to a production alternative. It is also preferred to separately create the counter bearing 32; 32′ as an adapter (see above) and to then press, glue or otherwise fasten it into the axial recess 30.
According to a further preferred production alternative, the receiving section 14 in step S2a is drilled open in the axial direction. The support sleeve 50 described above with the pin 42 is then inserted into the created bore hole so that the slot 52 of the support sleeve 50 forms the axial recess 30. It is also preferred to insert the pin 42 only after the insertion of the support sleeve 50 into the created bore hole. In this case, the pin 42 also runs through holes in the receiving section 14 in addition to the holes 54 in the support sleeve 50.
In a further step S3, the entraining blade 20 is produced with fastening contour 29, 29′ or latch bearing contour 28, 28′. While other production methods for producing the entraining blade 20 with fastening contour 29, 29′ or with latch bearing contour 28; 28′ can also be used, the entraining blade 20 with fastening contour 29, 29′ or latch bearing contour 28; 28′ is preferably wire-eroded. According to a further preferred embodiment of the production step, the entraining blade 20 is produced in combination with the spring 24 as an integral structure. According to the design described above, this integral structure is preferably designed in a U-shaped manner. During the production of the entraining blade 20 with latch bearing contour 28; 28′ or fastening contour 29, 29′ or of the integral structure consisting of entraining blade 20 and spring 24, a positive fastening 29 or latch bearing contour 28, in particular a U-shaped latch bearing contour, or a negative fastening 29′ or latch bearing contour 28′, in particular an O-shaped latch bearing contour, is preferably provided on the entraining blade 20 (step S3).
1000781 In conclusion, a connecting of the fastening contour 29, 29′ or latch bearing contour 28; 28′ of the entraining blade 20 with a corresponding counter bearing 32; 32′; 40; 42 takes place in step S4 within the axial recess 30. The counter bearing is formed by a tang 32, a corresponding impression 32′, an adapter 40 with tang 32, an axial appendage 33 or a pin 42, as described in detail above. The established connection between entraining blade 20 or integral structure with entraining blade 20 is manually establishable and also releasable again.
The present invention also discloses a preferred embodiment of a method for manually replacing the entraining blade 20 in the tool 1 described above based on the flow chart in
Number | Date | Country | Kind |
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10 2011 051 846.0 | Jul 2011 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/062141 | 6/22/2012 | WO | 00 | 3/21/2014 |