Applicant claims priority under 35 U.S.C. § 119 of German Application No. 10 2014 111 898.7 filed Aug. 20, 2014, the disclosure of which is incorporated by reference.
1. Field of the Invention
The present invention relates to a tool holder which enables the torsion-proof receipt of a cutting insert.
2. Description of the Related Art
Clamping chucks serve for fastening insertion tools such as drills or cutting inserts onto tool carriers. Various designs of tool carriers having clamping chucks are known, in which the clamping chucks have a bolt thread onto which a union nut is screwed. It is therefore known to provide a tapered clamping chuck onto which a union nut is screwed, said union nut having such dimensions that it does not butt against a basic body of the tool carrier. The tool carrier hereby has collars which are not covered by the nut, which weakens it with respect to deflection and vibration damping. Also, no optimal pressure distribution is achieved during actuation of a tool clamped into the clamping chuck. In fact, the strongest forces act on the conical part of the clamping chuck.
Moreover, it is known to dispense with the tapering of the clamping chuck and instead to provide, at its front, a separate component for receiving the tool. For this, the clamping chuck and the union nut must, however, be designed to be very large. By using an additional component, this tool carrier is, in addition, constructed in a more complex manner than the previously described tool carrier.
It is furthermore known, in a tool carrier having a clamping chuck and union nut, to fix the tool in a tool receiver by means of a ring surrounding the tool. However, the tool hereby has a large amount of lateral play.
Finally, clamping methods by means of hydro expansion chucks or shrink chucks are known. These methods provide low deflection and good vibration damping. They are therefore particularly suitable for precision work. However, the tool exchange in a shrink chuck is highly laborious and hydro expansion chucks are very costly to produce.
The object of the present invention is to provide a tool holder which enables torsion-proof fastening of a tool with low deflection and good vibration damping, and which has a simple construction.
This object is solved by the tool holder according to the invention. This has a basic body in which a tool receiving region is located. It furthermore has a circular cylindrical clamping chuck having several joints and an external thread which has an external pitch angle. According to the invention, circular cylindrical is understood to be a non-conical shape of the clamping chuck, which also has no conical subsections. Finally, it has a union nut having an internal thread which has an internal pitch angle. The external pitch angle is different from the internal pitch angle. The union nut has a stopping face (or locating surface) on the basic body or on the clamping chuck. Here, according to the invention, a stopping face is understood to be a face which runs orthogonally to the longitudinal axis of the basic body and against which the union nut butts when screwed onto the circular cylindrical clamping chuck. The design of the clamping chuck according to the invention guarantees an even pressure distribution when tightening the union nut.
In order to guarantee that, with a clamping chuck which is sufficiently short for a typical tool to be able to be guided through this into the tool receiver of the basic body, when tightening the union nut, such a large amount of pressure is able to be exerted onto the tool that this is held securely in the clamping chuck, the point angle of the thread is at least 60°. It is particularly preferably in the range of 90° to 135°.
The thread pitch of the internal thread of the union nut according to standard DIN 13-1 preferably ranges from 0.75 mm to 1.50 mm. It is hereby prevented that the union nut skips or is released during tightening.
The clamping chuck and the union nut preferably each consist of a material that has an elasticity modulus of at least 180 kN/mm2. It is therefore ensured that a strong tightening of the union nut is possible without the risk hereby arising that the union nut or the clamping chuck becomes permanently deformed or breaks. The elasticity modulus can be determined according to the standard EN ISO 6892-1.
In order to prevent twisting of a tool which is introduced in the tool receiver region during tightening of the union nut, the basic body preferably has a channel for receiving a positioning pin which cuts the tool receiving region orthogonally with respect to the longitudinal axis of the basic body. The bevelled end of a tool introduced into the tool receiving region may butt against this positioning pin, whereby it is fixed in its correct position and torsion-proof in the tool receiving region.
In a preferred embodiment of the tool holder according to the invention, the stopping face is located on the end of the basic body facing towards the clamping chuck. In this embodiment, the external pitch angle is particularly preferably smaller than the internal pitch angle, in order to enable a further tightening of the union nut by clamping the clamping chuck after a butting of the union nut against the stopping face. For this, the external pitch angle is particularly preferably in the range of 99.7% to 99.9% of the internal pitch angle.
In another preferred embodiment of the tool holder, the stopping face is located on the end of the clamping chuck facing away from the basic body. In this embodiment, it is particularly preferred for the external pitch angle to be greater than the internal pitch angle. This enables a clamping of the clamping chuck by further tightening of the union nut after this has butted against the stopping face. For this, it is of utmost preference for the external pitch angle to be in the range of 100.1% to 100.3% of the internal pitch angle.
A tool holder according to a first exemplary embodiment of the invention is depicted in
A tool holder according to a second exemplary embodiment of the invention is depicted in
Although only a few embodiments of the present invention have been shown and described, it is to be understood that many changes and modifications may be made thereunto without departing from the spirit and scope of the invention.
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10 2014 111 898 | Aug 2014 | DE | national |
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Number | Date | Country | |
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20160052062 A1 | Feb 2016 | US |