This application claims the priority, under 35 U.S.C. §119, of German Patent Application DE 10 2010 036 014.7, filed Aug. 31, 2010; the prior application is herewith incorporated by reference in its entirety.
The invention relates to a device for holding tools for processing flat, sheet-like material in a sheet-processing machine, in particular folding carton gluers, folding machines or cover feeders. The device includes a right-hand frame wall and a left-hand frame wall which are connected to one another by cross members, a bottom tool holding device for a bottom tool unit and a top tool holding device for a top tool unit. The tool holding devices each have right-hand and left-hand side walls, respective top and bottom cross members and respective top and bottom drive shafts. The bottom cross member is fastened to the frame walls and the bottom drive shaft is fastened in the side walls of the bottom tool holding device. The top cross member and the top drive shaft are fastened in the side walls of the top tool holding device. The invention also relates to a sheet-processing machine and a folding carton gluer having the device.
Both printing machines with integrated postpress apparatuses, for example for creasing or embossing, and postpress machines such as, for example, folding machines, cover feeders or folding carton gluers, have tool units for processing the sheet-like material.
Additionally, during the production of high-grade printed products for the packaging industry, for example folding cartons, first of all sheets are printed in short grain in a printing machine. A plurality of copies of the folding cartons to be produced are in each case printed onto the sheets and are then blanked in a blanking press. The blanked-out folding carton blanks are then fed to a folding carton gluer and processed there to form folding cartons.
As is well known, folding carton gluers for producing folding cartons from folding carton blanks have at least the following modules as processing stations:
a feeder which draws off the blanks to be processed from a stack one after the other at high speed and feeds them individually to a following first processing station,
an application mechanism for adhesive, normally glue, which applies an adhesive strip to the folding tabs to be adhesively bonded,
a folding station in which the blank parts provided with an adhesive strip are turned over by 180°, that is to say they are folded, for producing an adhesive connection,
a “transfer station” is normally provided following the folding station, in which transfer station the cartons can be counted, marked and, if defective, expelled, and
that is followed by a compression station, at the start of which an imbricated flow of folded blanks is formed, which is held under pressure for some time in the compression station so that the two blanks are connected at the gluing seam.
In addition, folding carton gluers optionally have modules for creasing, die cutting and embossing, for example for embossing Braille in pharmaceutical packaging.
The individual processing stations have driven conveying devices for transporting the folding carton blanks. The conveying devices are formed, for example, in each case of a top and a bottom conveying belt disposed on the side of the machine, with the bottom conveying belt being guided in a roller cheek and the top conveying belt being guided in a roller bar. The conveying belts are disposed in a transversely adjustable manner and can therefore be set to the respective folding carton blank format. The blanks are transported between the top and the bottom conveying belt with the printed side downward.
Such a folding carton gluer is known, for example, from German Published Patent Application DE 10 2004 022 344 A1, corresponding to European Patent Application EP 1 593 485 A1.
Furthermore, a folding carton gluer having a module for embossing Braille is known from European Patent Application EP 1 920 911 A1, corresponding to U.S. Pat. No. 7,794,379 and U.S. Patent Application Publication No. US 2010/0248924 A1.
In the known modules, adaptation of the tool to the sheet format to be processed in each case or the changing of tools is very complicated.
It is accordingly an object of the invention to provide a tool holding device and a sheet-processing machine and a folding carton gluer having the device, which overcome the hereinafore-mentioned disadvantages of the heretofore-known devices of this general type and in which tool units can be adapted in a simple manner to a respective sheet format and to processing to be carried out in each case, or can be changed in a simple manner.
With the foregoing and other objects in view there is provided, in accordance with the invention, a device for holding tools for processing flat, sheet-like material in a machine processing sheets, in particular folding carton gluers, folding machines or cover feeders. The tool holding device includes a right-hand wall and a left-hand wall which are connected to one another by cross members. Furthermore, the device has a bottom tool holding device for a bottom tool unit and a top tool holding device for a top tool unit. The tool holding devices each have right-hand and left-hand side walls, respective top and bottom cross members and respective top and bottom drive shafts. The bottom cross member is fastened to the frame walls and the bottom drive shaft is fastened in the side walls of the bottom tool holding device. The top cross member and the top drive shaft are fastened in the side walls of the top tool holding device.
According to one embodiment of the invention, the cross members have a profile which is suitable for absorbing the forces produced during the processing of the blank, for example during the embossing, transversely to, in and perpendicularly to the blank running direction. The forces absorbed by the cross members are in this case advantageously dissipated through the frame walls and side walls. As a result, it is possible for the drive shafts to be dimensioned to be smaller in their diameter and thus for the moving masses to be kept small. The top and bottom tool units can be adjusted laterally in a sliding manner on the cross members by top and bottom tool guide elements. As a result, it is advantageously possible to locate the tool at any desired position of the sheet and/or to position any desired number of tools on the drive shaft. Furthermore, forces that occur, for example embossing forces, are absorbed in the cross member. The drive shaft therefore has a relatively thin construction, since it only has to transmit the drive forces. In addition, this embodiment offers the advantage that tools of different widths can be used in a simple manner.
According to another, especially preferred embodiment of the invention, the top tool holding device can be pivoted about the bottom tool holding device around an axis of rotation or shaft being fixed relative to the frame. As a result, firstly a tool change is simplified and secondly a removal of faults, for example during a double infeed of sheets, is simplified.
In accordance with another feature of the invention, the top and bottom tool units are fixed at any desired point on the cross members by pneumatic clamping elements. In this way, the tool units can be fixed simply and quickly. As an alternative, fixing by a mating pin and a mating groove/hole is, of course, also possible.
In accordance with a further feature of the invention, the tool units have a top and a bottom tool, respectively, which are fastened to a respective universal holding cylinder. Different processing tools can thus be advantageously interchanged simply and quickly.
In accordance with an added feature of the invention, the bottom side walls are fastened to the frame walls, with the bottom side wall on the operator side being constructed as a removable bearing cap for the bottom drive shaft. In addition, the top side wall on the operator side also has a removable bearing cap for the top drive shaft.
This embodiment has the advantage that the lateral plates with bearing configurations can be removed in a simple manner. Due to the shaft ends which are then free, the removal and the insertion of the tool holders are then possible without great effort, which results in short setting-up times, in particular if a change of tool type (for example a tool for creasing, die cutting, embossing, cutting, perforating, milling, applying hot foil, etc.) has to be carried out. Furthermore, the tool units can also be fitted with tools outside the machine and can then be used, in particular, if a plurality of tool pairs are available.
In accordance with an additional feature of the invention, the top and bottom drive shafts are constructed as polygonal shafts. This embodiment offers the advantage of especially easy handling during the tool change. Furthermore, the shape of the drive shafts ensures that the top tool and the bottom tool always rotate at an exact angle relative to one another.
In order to ensure that the top tool is also oriented rotationally relative to the bottom tool, it is, for example, expedient to fix the tools on the polygonal shaft through the use of headless screws.
In accordance with yet another feature of the invention, the top and bottom drive shafts are driven by servomotors.
In accordance with yet a further feature of the invention, the top and bottom tool guide elements have stop regions for the pneumatic clamping elements. This permits easy, simple and accurate positioning and fixing of the tool units.
In accordance with yet an added feature of the invention, the top and bottom tool units interact with a centering element. This can ensure, in a simple manner, that the tool units are displaced and oriented synchronously.
In accordance with yet an additional feature of the invention, the distance between the top and bottom tool units can be varied by two pneumatic cylinders. This permits, in a simple manner, the use of variable thicknesses of the sheet material and furthermore the possibility of variable embossing depths. In addition, the tool units can thus be scaled not only with regard to the working widths but also with regard to the tool diameter. Furthermore, the distance can be set by a fine setting device, in such a way that the embossing depths can be set in an especially accurate manner.
In accordance with again another feature of the invention, the tool units are protected against unauthorized contact by protective boxes and the drive shafts are protected against unauthorized contact by safety configurations. As a result of this encapsulation, the device is protected in a simple manner.
With the objects of the invention in view, there is furthermore provided a sheet-processing machine, comprising a device according to the invention, in which the sheet-processing machine is a printing machine or a postpress machine.
With the objects of the invention in view, there is concomitantly provided a folding carton gluer, comprising a device according to the invention.
Other features which are considered as characteristic for the invention are set forth in the appended claims.
Although the invention is illustrated and described herein as embodied in a tool holding device and a sheet-processing machine and a folding carton gluer having the device, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction and method of operation of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
Referring now to the figures of the drawings in detail and first, particularly, to
The folding carton gluer starts, in
This is followed by a prefolder 6 and a first folding module 7. Machine components, which can be positioned transversely, in the form of belt pairs as conveying devices which are positioned transversely by an actuator according to the type of blank, lead through both the prefolder 6 and the folding module 7.
A turning station 9 follows the folding module 7. In order to turn the blanks by 90° about a perpendicular axis, the turning station 9 contains two conveying sections which are disposed in parallel next to one another and the speed of which can be set separately. The blanks rest on both conveying sections, in such a way that they are turned when the two conveying sections are at different speeds. The two conveying sections contain driven rollers as conveying devices.
Following the turning station 9 is a further orienting station 10, which corresponds in its construction to the orienting station downstream of the feeder 1. It therefore contains in turn machine components, which can be positioned transversely, in the form of conveying belt pairs as conveying devices.
The next processing station 13 serves to carry out processing operations according to the type of carton. For example, further crease lines are prefolded or special folds are carried out. Belt pairs as conveying elements which can be positioned transversely by actuators also lead through the processing station 13.
This is followed by a folding station 14 in which blanks provided beforehand with a gluing seam are folded over by 180°. The folding station 14 contains belt pairs as conveying elements and an adhesive application mechanism which can be moved through the use of actuators into their transverse position dependent on the type of blank. This is followed by a transfer station 15, from which the folded blanks provided with gluing seams that have not yet set are fed, exactly oriented in all parts, to a downstream collecting and compression apparatus 16. In the collecting and compression apparatus 16, first of all an imbricated flow of folded blanks is formed, which is then held under pressure for some time between conveying compression belts, so that the gluing seams set. The transfer station likewise contains belt pairs which can be set transversely through the use of actuators.
A top tool holding device 2 is fastened above the bottom tool holding device 3. The top tool holding device 2 is pivotably fastened about a pivot, axis of rotation or shaft 37 fixed relative to the frame. The top tool holding device 2 has a top cross member 23 and a top drive shaft 28, both of which are mounted or fastened between a left-hand top side wall 26 and a right-hand top side wall 25. The right-hand top side wall has a removable top bearing cap 27 for mounting the drive shaft 28. A top tool unit 33 is mounted on the top drive shaft 28 and is laterally connected in a sliding manner to the top drive shaft 28 by a top tool guide element 40, which is supported on the top cross member 23.
According to the invention, the cross members 23, 24 have a profile (that is a form, outline, shape or contour) which is suitable for absorbing the forces produced during the processing of the blank, for example during the embossing, transversely to, in and perpendicularly to the blank running direction. The profile preferably has at least one high moment of resistance perpendicular to the blank running direction. This advantageously ensures that the cross members are virtually parallel to one another over the entire width. The forces absorbed by the cross members are advantageously dissipated in this case through the frame walls and side walls. As a result, it is possible for the drive shafts 28, 29 to be dimensioned to be smaller in their diameter and thus for the moving masses to be kept small. The top tool unit 33 can be fixed at any desired point between the two top side walls 25, 26 through the use of a top pneumatic clamping element 31. To this end, the pneumatic top clamping element 31 presses against a top stop region 42 of the top tool unit 33 (
The device according to the invention is shown in
A safety configuration can be seen in
The bottom tool unit 34 likewise has a universal holding cylinder 49 with a bottom tool fastened thereon. The bottom tool unit 34 is protected by a protective box 46.
If a plurality of tool units 33, 34 are disposed in each case on the drive shafts 28, 29, for example a plurality of embossing tools 54, 55 for embossing Braille symbols, as shown in
In
In
Number | Date | Country | Kind |
---|---|---|---|
10 2010 036 014 | Aug 2010 | DE | national |
Number | Name | Date | Kind |
---|---|---|---|
2239454 | Carlson | Apr 1941 | A |
4405304 | Bensberg et al. | Sep 1983 | A |
5178069 | Rodi | Jan 1993 | A |
5906569 | Ratzel | May 1999 | A |
6095963 | Shaw | Aug 2000 | A |
6419079 | Diehr | Jul 2002 | B1 |
6550219 | Liao | Apr 2003 | B2 |
6565499 | Benzoni | May 2003 | B2 |
6729217 | Loewensberg | May 2004 | B2 |
7060016 | Cipolli | Jun 2006 | B2 |
7402129 | Diehr | Jul 2008 | B2 |
7670274 | Diehr et al. | Mar 2010 | B2 |
7678035 | Jansen | Mar 2010 | B2 |
7794379 | Diehr et al. | Sep 2010 | B2 |
20040256058 | Irwin et al. | Dec 2004 | A1 |
20090178528 | Adami | Jul 2009 | A1 |
20090227437 | Diehr et al. | Sep 2009 | A1 |
20100229738 | Hirota et al. | Sep 2010 | A1 |
20100248924 | Diehr et al. | Sep 2010 | A1 |
20120048131 | Diehr et al. | Mar 2012 | A1 |
20130045847 | Capoia | Feb 2013 | A1 |
Number | Date | Country |
---|---|---|
4421011 | Jan 1996 | DE |
198 28 819 | Dec 1999 | DE |
10 2004 022 344 | Dec 2005 | DE |
20 2008 003 135 | Apr 2008 | DE |
0417465 | Mar 1991 | EP |
1120209 | Aug 2001 | EP |
1 591 230 | Nov 2005 | EP |
1647378 | Apr 2006 | EP |
1857235 | Nov 2007 | EP |
1 920 911 | May 2008 | EP |
1920910 | May 2008 | EP |
1990183 | Nov 2008 | EP |
2008802 | Dec 2008 | EP |
2070721 | Jun 2009 | EP |
1416191 | Oct 1965 | FR |
Number | Date | Country | |
---|---|---|---|
20120053034 A1 | Mar 2012 | US |