The present invention relates to plural component dispensing devices, and, more particularly, to the connection of a mechanical purge rod to an actuator in a plural component dispensing gun.
Typically, plural components of the type relating to the present invention comprise a resin component which is chemically inert in isolated form and an isocyanate material which is also chemically inert in isolated form. When isocyanate and resin are combined, an immediate chemical reaction begins taking place that results in the cross-linking, curing, and solidification of the mixture. Therefore, the two components are routed separately in the dispensing gun up until near the tip, where they are mixed and dispensed out of the tip. Between dispensing shots of mixture, the mixing area and tip of the dispensing gun must be cleared of mixture or else the mixture will solidify and render the dispensing gun inoperable. Therefore, a purge rod is used to evacuate the components from the mixing area and tip of the dispensing gun. Because of the high (and increasing) viscosity of the solidifying plural mixture, the purge rod can become fouled. This requires the dispensing gun to be disassembled on a regular basis for routine cleaning, which can be a time consuming and complicated process.
According to one embodiment of the present invention, a dispensing gun has a mix head, a purge rod, an actuator, and a joint. The mix head has two fluid component inlets and a mixing chamber that combines the two fluid components. The purge rod is slidably positioned in the mix head and has a forward position for preventing flow of the two fluid components, and a rearward position for allowing flow of the two fluid components. The purge rod is moved by an actuator which is connected to the purge rod by a joint having a head and a cavity.
In another embodiment, a dispensing gun has a handle, a cylinder attached to the handle, and a reciprocating actuator inside the cylinder. There is also a dispense tip attached to the cylinder with a purge rod slidably positioned inside the dispense tip. The purge rod is connected to the reciprocating actuator with a joint that has a head and a cavity.
Dispensing gun 10 is shown in
Mix head 16 is mounted to the front end of cylinder 14 and includes tip 18, purge rod 20, and component manifold 38. First component inlet 22A and second component inlet 22B are connected to component manifold 38. Component manifold 38 is connected to mix head 16 near the rear of mix head 16. Tip 18 is connected to the front of mix head 16, and purge rod 20 is slidably positioned within mix head 16 and tip 18. Handle 26 is mounted to the bottom side of cylinder 14, and includes trigger 28 and control out 30. Trigger 28 is pivotally connected to handle 26, and control out 30 is attached to an upper rear portion of handle 26.
Cylinder 14 has cartridge 12, gas inlet 24, control in 32, and solenoid 36. Gas inlet 24 and cartridge 12 are attached to the rear of cylinder 14. Solenoid 36 is attached to the bottom side of cylinder 14, between cylinder 14 and handle 26. Attached to the rear of solenoid 36 is control in 32.
Metering system 34 is fluidly connected to dispensing gun 10 through first component inlet 22A, second component inlet 22B, and gas inlet 24. Metering system 34 is electrically connected to dispensing gun 10 through control out 30 and control in 32. Pressurized gas is provided by metering system 34 at gas inlet 24 that is used, for one example, to pressurize cartridge 12. Cartridge 12 contains lubricant that is forced through cylinder 14 into mix head 16, where it lubricates purge rod 20.
Dispensing gun 10 operates when a user pulls trigger 28. An electrical signal is sent through control out 30 to metering system 34. Metering system 34 then sends the appropriate signal to solenoid 36 through control in 32. Solenoid 36 controls a pneumatically operated actuator 40 (as shown later in
The components and configuration of dispensing gun 10 as shown in
Shown in
In
Behind mix module 56 is lubricant chamber 54. Lubricant chamber 54 is a cavity in mix head 16 containing lubricant, such as provided by cartridge 12 of
Mix head 16 is shown dispensing plural component mix A/B. The dispensing occurs because first component A and second component B are pressurized by metering system 34 (shown in
In
The components and configuration of dispensing gun 10 as shown in
Shown in
As stated previously, mix head 16 is attached to the front of cylinder 14, while actuator 40 is inside cylinder 14. Purge rod 20 is slidably positioned in mix head 16 and is connected to actuator 40. Specifically, purge rod 20 is joined to actuator shaft 62 at joint 64. Near the middle of actuator shaft 62, actuator shaft 62 is connected to front piston 66. At the rear end of actuator shaft 62, actuator shaft 62 is connected to rear piston 68. Both front piston 66 and rear piston 68 are slidably positioned within cylinder bore 70. Bulkhead 72 is connected to cylinder bore 70 and is located between front piston 66 and rear piston 68. Actuator shaft 62 is slidably positioned in an aperture in bulkhead 72. At the rear end of cylinder bore 70, cylinder cap 74 is attached to cylinder 14.
In the illustrated embodiment, actuator 40 is a pneumatically powered dual piston actuator. Solenoid 36 allows pressurized gas provided by metering system 34 to enter cylinder bore 70 in front of front piston 66 and in front of rear piston 68 (but behind bulkhead 72) when trigger 28 is pulled. The pressure forces front piston 66 and rear piston 68 to move rearward, which moves actuator shaft 62 rearward in a direction following the longitudinal axis of actuator shaft 62. Because actuator shaft 62 is joined to purge rod 20 at joint 64, purge rod 20 is pulled to the rear along the longitudinal axis of purge rod 20. This allows for plural component mix A/B to be dispensed from dispensing gun 10.
When trigger 28 is released, solenoid 36 relieves the pressure in front of front piston 66 and rear piston 62. Solenoid also directs pressurized gas to cylinder bore 70 behind front piston 66 (but in front of bulkhead 72) and behind rear piston 68 (but in front of cylinder cap 74). The pressure forces front piston 66, rear piston 68, and actuator shaft 62 axially forward, which pushes purge rod 20 forward. This action ceases flow of plural component mix A/B from dispensing gun 10.
The components and configuration of dispensing gun 10 as shown in
Shown in
Shown in
The parts and connections of mix head 16 are as described with
As stated previously, actuator shaft 62 is slidably positioned in cylinder 14, and purge rod 20 is slidably positioned in mix head 16. Specifically, purge rod 20 is slidably positioned in tip 18, bearing sleeve 52, lubricant chamber 54, mix module 56, packing nut 58, packing housing 60, and u-cup seal 76.
Purge rod 20 is also joined with actuator shaft 62 at joint 64. Specifically, purge rod 20 has head 78 that is radially slidably positioned in cavity 80 that is part of actuator shaft 62. Cavity 80 is formed such that it penetrates through the side and end of actuator shaft 62 and is shaped such that head 78 can slide into cavity 80 in a radial direction. However, when purge rod 20 and actuator shaft 62 are joined, head 78 can not be slid out of cavity 80 axially. In addition, purge rod 20 is substantially coaxial with actuator shaft 62 when mix head 16 is in place.
The functioning of mix head 16 and purge rod 20 are as described with
While mix head 16 is shown attached to cylinder 14, mix head 16 can be detached from cylinder 14. Such detachment may be done, for example, during maintenance of dispensing gun 10. In the illustrated embodiment, mix head 16 is detached by turning mix head 16 forty-five degrees. Then mix head 16 is withdrawn from cylinder 14 until the rear of mix head 16 is forward of the front of cylinder 14. Mix head 16 can be moved downward in order to radially slide head 78 out of cavity 80, which detaches purge rod 20 from actuator shaft 62. Finally, Mix head 16 and purge rod 20 can be moved forward and away from cylinder 14.
In order for detachment of purge rod 20 to occur, actuator shaft 62 must be sufficiently forward (as shown in
The components and configuration of dispensing gun 10 as shown in
Depicted in
Shown in
At one end of actuator shaft 62 is first shaft end 86. At the opposite end of actuator shaft 62 is second shaft end 88. Shaft surface 90 is a surface that extends between first shaft end 86 and second shaft end 88. Shaft surface 90 is radially offset from the centerline longitudinal axis of actuator shaft 62 that extends from first shaft end 86 to second shaft end 88. Near first shaft end 86 is cavity 80. Cavity 80 is comprised of axial slot 82 and socket 84. In the illustrated embodiment, axial slot 82 is a slot that axially enters actuator shaft 62 through first shaft end 86. Axial slot 82 also radially enters actuator shaft 62 through shaft surface 90 to intersect axial slot 82. At the end of axial slot 82 that is away from first shaft end 86 is socket 84. Socket 84 is a circular hole that radially enters actuator shaft 62 through shaft surface 90. Because socket 84 is wider than axial slot 82, first socket edge 92 and second socket edge 94 are formed where axial slot 82 and socket 84 meet. The arrangement of axial slot 82 and socket 84 results in axial slot 82 being open through both first shaft end 86 and shaft surface 90. Socket 84 is open through axial slot 82 and shaft surface 90. The opening through shaft surface 90 is as wide as the diameter of socket 84. However, the opening through axial slot 82 is only as wide as the width of axial slot 82, which is narrower than the diameter of socket 84.
Purge rod 20 has head 78, first rod shaft 96, and second rod shaft 98. At one end of purge rod 20 is head 78. Connected to one side of head 78 is first rod shaft 96. First rod shaft 96 has a diameter and is connected to second rod shaft 98. Second rod shaft 98 has a diameter that is different from that of first rod shaft 96. In the illustrated embodiment, head 78 is substantially spherical and with a diameter that is larger than that of first rod shaft 96.
Purge rod 20 and actuator shaft 62 can be joined by moving purge rod 20 alongside actuator shaft 62 such that head 78 is radially aligned with socket 84. Then head 78 is slid into socket 84 while first rod shaft 96 is slid into axial slot 82 until purge rod 20 is substantially coaxial to actuator shaft 62. This insertion can occur because purge rod 20 has a complementary shape to cavity 80. However, socket 84 is slightly wider than head 78 and axial slot 82 is slightly wider than first rod shaft 96 to allow for assembly. For example, purge rod 20 is allowed to rotate within cavity 80 and can be freely displaced radially from cavity 80. Although, once assembled, purge rod 20 is restrained from moving axially with respect to actuator shaft 62.
As stated previously, when purge rod 20 and actuator shaft 62 are joined at joint 64, purge rod 20 cannot be disconnected from actuator shaft 62 by axial force or movement. This is because head 78 is wider than axial slot 82. Thereby, when actuator shaft 62 is moved rearward, first socket edge 92 and second socket edge 94 contact head 78. First socket edge 92 and second socket edge 94 transmit rearward force to head 78, which pulls purge rod 20 rearward. However, when actuator shaft 62 is moved forward, the rear portion of the inside surface of socket 84 contacts head 78. Thereby, actuator shaft 62 transmits forward force to head 78, pushing purge rod 20 forward.
The components and configuration of dispensing gun 10 as shown in
Depicted in
It should be recognized that the present invention provides numerous benefits and advantages. For example purge rod 20 can be moved by actuator 40 in order to dispense or prevent dispensing of plural component mix A/B. For another example, purge rod 20 can be detached from actuator shaft 62 at joint 64 after mix head 16 is detached. Because detaching purge rod 20 does not require the use of tools, disassembly of dispensing gun 10 is quicker and easier.
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
This application claims priority under 35 U.S.C. §120 to U.S. provisional application Ser. No. 61/267,512, entitled “TOOL-LESS QUICK CHANGE VALVING ROD,” filed Dec. 8, 2009 by inventors John Lihwa, Michael Cryer, Heath McCartney, and Charles Moser, the contents of which are incorporated by this reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/US10/03119 | 12/8/2010 | WO | 00 | 6/7/2012 |
Number | Date | Country | |
---|---|---|---|
61267512 | Dec 2009 | US |