1. Field of the Invention
The present invention relates generally to portable tool storage and more particularly to a pack system adapted for storing and transporting hand tools.
2. Description of the Prior Art
Carpenters, electricians, facilities maintenance personnel, and other workers often use a tool belt or pouch to hold tools. One example is a tool pouch attached to a tool belt and is designed to hold a small number of tools. One example is an electrician's pouch configured for wire cutters, screwdrivers, and a small number of other tools. A larger tool apron or tool belt is often used on the job in the construction trades.
Tool containers have also been developed for transporting and storing hand tools. Many such containers have been developed and include tool boxes and tool bags made of rigid and pliable materials. For workers who frequently climb structures, backpacks have been developed to hold a variety of tools while the worker climbs and to present the tools in an easy-to-access arrangement for use when the worker reaches the ultimate work site.
One tool backpack is the Tradesman Pro Backpack made by Klein Tools. The Tradesman Pro backpack includes dozens of pockets for tool storage, zipper pouches for small parts, and a hard-molded front pocket for safety glasses and other breakable items. The backpack is worn on the user's back using shoulder straps as is traditionally done with other backpacks. Upon reaching the worksite, the user removes the backpack and unzips the main zipper that extends along the sides and top of the backpack to open the front and rear halves that are connected along a bottom panel. The user may then fold open the front and rear halves of the backpack to display the tools for use. The compartment and storage slots of the Klein Tools backpack are not customizable for specific tools.
For different trades, other manufacturers make tool backpacks that are designed for specific trades or to hold specific tools. Some soft-sided bags, particularly those designed for photographic equipment, feature removable partitions. For example, camera bags have foam partitions that attach along the walls of the bag using a hook-and-loop fastener. The user may change the size and number of sub-compartments within the tool bag by removing or configuring the partitions as needed.
Although tool backpacks of the prior art may be well built and feature ample tool storage, these backpacks are designed for transporting and using specific tools contained inside the backpack. In other words, these backpacks cannot be reconfigured by the user to carry tools that are not part of specific design. The prior-art backpacks, however, also have not been made with customizable tool storage or removable tool panels. Further, these prior-art backpacks have not addressed the problem of dropped tools or of dropping the backpack itself.
Workers on oil drilling platforms, wind turbines, and other jobsites may climb ladders, towers, and other structures to reach equipment to be serviced or repaired. When the working at height, the worker risks inadvertently dropping individual tools or the entire backpack. Dropped objects can damage equipment and injure or kill workers below.
Thus, a need exists for an improved pack system for hand tools that can be customized and that features tether attachment points for hand tools. The present invention achieves these and other objectives by providing a pack system with one or more tool panels that are removable from the main storage compartment of a tool-carrying container.
In one embodiment, a pack system adapted for carrying hand tools includes a tool-carrying container constructed to be worn on a user's person. The tool-carrying container has a container base portion, a first shell portion, a second shell portion, and a releasable closure with a first closure part connected to the first shell portion and a second closure part connected the second shell portion, where the tool-carrying container is operable between an open-container position and a closed-container position and in the closed-container position defines and encloses a main storage compartment. At least one tool panel is removably disposed within the main storage compartment. Each tool panel has a tool panel side portion and a tool panel lower end portion. Each tool panel also has one or more tool receivers constructed to retain a hand tool. The pack system also includes a panel-retaining structure with a first retaining portion secured to tool panel(s) and a second retaining portion secured to an inside surface of the tool-carrying container. The panel-retaining structure is constructed to releasably retain the tool panel(s) in the main storage compartment.
In one embodiment, the first retaining portion is secured to the tool panel lower end portion.
In one embodiment, the first retaining portion includes a plurality of loops extending from the tool panel lower end portion and the second retaining portion includes a retaining base secured to the container base portion and a retaining bar removably secured to the retaining base and receivable through the plurality of loops. In some embodiments, the second retaining portion structure further includes a second plurality of loops connected to and extending from the retaining base, where the second plurality of loops is constructed to align with the plurality of loops extending from the tool panel lower end portion and to receive the retaining bar therethrough.
In some embodiments, the retaining bar has an end portion defining an opening and the panel-retaining structure includes a releasable connector attached between the retaining base and the opening in the bar end portion.
In some embodiments, the panel-retaining structure is selected as (i) at least one latch plate and a buckle for each latch plate, where each buckle releasably engages one latch plate, (ii) a hook-and-loop fastener with a hook portion or a loop portion connected to the container base portion and the other of the hook portion or the loop portion connected to the tool panel lower end portion, (iii) a zipper with a first zipper part connected to the container base portion and a second zipper part connected to the tool panel lower end portion, (iv) a bar connected to the container base portion and one or more closed-loop connectors connected to the tool panel lower end portion, and (v) a plurality of closed-loop connectors connectable between the container base portion and the tool panel lower end portion.
In some embodiments, the tool-carrying container includes a tether with tether body extending between a first end portion and a second end portion, and having an auxiliary tether portion extending from the tether body to a closed loop distinct from the second end portion. The first end portion is secured to the tool-carrying container and the second end portion has a connector constructed to engage the closed loop on the auxiliary tether portion. In some embodiments, the first end portion of the tether is secured to an inside of the container base portion. In some embodiments, the closed loop on the auxiliary tether portion is a closed-loop connector.
In another embodiment, the pack system includes a second panel-retaining structure attached between a side portion of one or more of the tool panels and the first or second portion of the tool-carrying container. In some embodiments, the second panel-retaining structure is attached to a back panel of the first shell portion, wherein the back panel is constructed to abut a user's back when the tool-carrying container is worn on the user's person.
In another embodiment, the pack system includes an additional panel-retaining structure with a first additional retaining portion secured to the tool panel side portion of one or more of the at least one tool panel and a second additional retaining portion secured to a side portion of an additional tool panel, where the additional panel-retaining structure is constructed to releasably secure the additional tool panel to another tool panel.
In another embodiment, the tool-carrying container is a backpack, a waist pack, a sling pack, or a shoulder pack. In some embodiments, the first shell portion and/or the second shell portion are made of a pliable material. In other embodiments, the container base portion is made of a pliable material.
In another embodiment, one or more tool panel defines a panel opening adjacent a perimeter.
The preferred embodiments of the present invention are illustrated in
Shown in an open position, tool-carrying container 101 includes a container base portion 110, a first shell portion 120, and a second shell portion 130. First and second shell portions 120, 130 connect to and extend from container base portion 110 to define and enclose a main storage compartment 140 when tool-carrying container 101 is in the closed position (shown, e.g. in
In one embodiment, container base portion 110 includes a floor portion 112 and a perimeter base sidewall 114 extending up from floor portion 112. In one embodiment, container base portion 110 defines a relatively shallow tray with an open top. In one embodiment, container base portion 110 is made of molded rubber, canvas, vinyl, ballistic nylon, leather, or the like. Since pack system 100 is intended to hold many hand tools 90 with a significant combined weight, container base portion 110 of tool-carrying container 101 is made of a durable material to resist wear and tear when pack system 100 is dragged, dropped, moved, used, and abused while fully loaded.
In some embodiments, first shell portion 120 has first container panel 122 or back container panel 122 with a first sidewall portion 121 extending transversely away from first container panel 122 to a first rim 123. When tool-carrying container 101 is a backpack, sling pack, or the like, first container panel 122 typically rests against the user's back when tool-carrying container 101 is worn by the user. Similarly, second shell portion 130 has a second panel 132 with a second sidewall portion 131 extending transversely away from second panel 132 to a second rim 133. Second panel 132 is spaced apart from and generally parallel to first container panel 122. In one embodiment, first and second shell portions 120, 130 are made of a pliable material, such as ballistic nylon, canvas, leather, or rubberized textiles. Hard plastic, metal, fiberglass, and other materials with a predefined form are also acceptable.
A releasable closure 142 is installed between first shell portion 120 and second shell portion 130 and operates between an open closure position and a closed closure position (shown, e.g., in
A first lower end portion 124 of first shell portion 120 and a second lower end portion 134 of second shell portion 130 are secured to container base portion 110. In one embodiment, for example, first and second lower end portions 124, 134 are stitched to base along base sidewall 114. In another embodiment, first and second shell portions 120, 130 are continuous with each other and include an end portion (not shown) extending between and connecting first lower end portion 124 and second lower end portion 134. For example, the end portion extends into container base portion 110 and along floor portion 112 where it can be fixed to container base portion 110 by adhesive, rivets, grommets, or a clamping plate fastened to container base portion 110. For example, the end portion extends between a clamping plate and floor portion 112, where fasteners extend through the clamping plate, floor 112, and end portion. One embodiment of clamping plate is discussed below with reference to
The one or more removable tool panels 160 of pack system 100 are removably disposed in main storage compartment 140 of tool-carrying container 101. Each removable tool panel 160 is attached to tool-carrying container 101 by a panel-retaining structure 200 connected between tool panel 160 and tool-carrying container 101. Depending on the desired layout of tool panels 160, panel-retaining structure 200 may be attached between a tool panel lower end portion 161 and container base portion 110 or between a tool panel side portion 163 and a sidewall portion 121/131 of tool-carrying container 101 (or to tool panel side portion 163 of another tool panel 160). Thus, one tool panel 160 may fold or rotate about panel-retaining structure 200 attached to container base portion 110 and another tool panel 160 may fold or rotate about panel-retaining structure 200 attached to first sidewall portion 121, second sidewall portion 131, first container panel 122, second container panel 132, or another tool panel 160. Examples of panel-retaining structure 200 are discussed in more detail below.
Each tool panel 160 is a comparatively thin, flat and generally planar structure that is shaped to be received in main storage compartment 140. Each tool panel 160 is removably attached to tool-carrying container 101 in a way that allows tool panel 160 to rotate or swing about panel-retaining structure 200 for access to one or more hand tools 90 retained by a tool receiver 167 on tool panel 160. Each tool panel 160 is useful as a partition and as a storage panel for storing one or more hand tools 90. For example, a tool receiver 167 is a slot 162, loop 164, anchor point 166, or other feature as needed for holding, tying off, and/or retaining a hand tool 90 or other equipment to tool panel 160.
In one embodiment, tool panels 160 are made of a rigid material and have a shape similar to the profile shape of main storage compartment 140. Tool panels 160 may be made of plastic, metal, fiberglass, wood, or other materials. In one embodiment, tool panels 160 are made of Lexan™ polycarbonate resin sheeting with a thickness of about 0.06 inch. Other materials and thicknesses are also acceptable. In one embodiment, tool panels 160 have with a rigidity sufficient to prevent tool panel 160 from folding on itself or crumpling inside tool-carrying container 101 under the weight of hand tools 90 attached to it. In other embodiments, tool panels 160 have a rigid frame secured to a durable fabric or web extending across the area enclosed by the frame.
In some embodiments, tool panels 160 optionally define a panel opening 169 positioned along a perimeter 160a of tool panel 160. Panel opening 169 is useful for carrying tool panel 160 and/or for tethering tool panel 160 to a structure 250. In one embodiment, panel opening 169 is sized for the user's hand to grasp and carry tool panel 160.
In one embodiment, an optional tether 180 is secured to tool-carrying container 101. Tether 180 is made of a pliable material such as nylon webbing, leather, plastic, rope, or paracord. Tether 180 has a first tether end portion 182 secured to tool-carrying container 101 and extending along a tether body portion 184 to a second tether end portion 186. An auxiliary loop member 190 has a first auxiliary end portion 191 and a second auxiliary end portion 192, where second auxiliary end portion 192 defines a closed loop 193. In some embodiments, second tether end portion 186 has a connector 188 constructed to engage closed loop 193 of auxiliary loop member 190. In one embodiment, closed loop 193 is formed by securing second auxiliary end portion 192 to itself. In other embodiments, closed loop 193 is a closed loop of a connector, ring, or other structure secured to second auxiliary end portion 192.
Auxiliary loop member 190 is a separate length of pliable material that extends from tether body portion 184. For example, auxiliary loop member 190 is secured at first auxiliary end portion 191 to tether body portion 184 and extending in a Y with second tether end portion 186. Auxiliary loop member 190 may be aligned with and abut tether strap 180 along at least part of its length. In some embodiments, tether 180 includes a releasable fastener 194 with a first fastener part 195 and a second fastener part 196. For example, auxiliary loop member 190 includes a first fastener part 195 and the corresponding section of tether 180 includes a second fastener part 196 of releasable fastener 194. In one embodiment, releasable fastener 194 is a hook-and-loop fastener where first fastener part 195 is the hook portion secured along tether 180 adjacent second tether end portion 186, and second fastener part 196 is the loop portion secured along auxiliary loop member 190 or vice versa. Other acceptable variants of releasable fastener 194 include magnets, snaps, buttons, or other fasteners. When auxiliary loop member 190 extends along and is brought together in alignment with tether body portion 184, first and second fastener parts 195, 196 are aligned for fastening to each other. Releasably attaching auxiliary loop member 190 to tether body portion 184 retains auxiliary loop member 190 in a stowed position where it is less prone to inadvertently catching on equipment or structures.
Second tether end portion 186 may be looped around a structure 250 (shown in
Referring now to
A second retaining part 210 of panel-retaining structure 200 is attached to container base portion 110. In one embodiment, second retaining part 210 includes a plurality of second loops 212 secured to and extending from container base portion 110, where first loops 204 and second loops 212 can be brought together in alignment and interspersed, where first loop openings 204a of first loops 204 are aligned with second loop openings 212a of second loop 212. As such, a retaining pin 220 can be removably installed through first and second loop openings 204a, 212a. As needed, retaining pin 220 is secured to container base portion 110 or otherwise structured to prevent its removal from first and second loops 204, 212. For example, a connector 224 engages first pin end 221 and/or second pin end 222 and prevents removal of retaining pin 220. For example, connector 224 is a spring clip that is tethered to container base portion 110 with a connector tether 223. Connector tether 223 has a short length sized to prevent removal of retaining pin 220 from first and second loops 204, 212 when connector 224 is attached to retaining pin 220. To prevent loss of retaining pin 220 when it is not in use with tool panel 160, or to prevent inadvertent dropping of retaining pin 220 during removal of tool panel 160, an optional retractable tether 225 secured to tool-carrying container 101 may be used to tether retaining pin 220. Retractable tether 225 may be anchored to an outside or inside of container base portion 101, first shell 120, second shell 130, or to any other portion of tool-carrying container 101. In one embodiment, tool-carrying container features one or more longitudinal pockets for storing retaining pin(s) 220 when not in use.
In one embodiment, second pin end 222 curves back along retaining pin 220 in a U-shape that extends outside of first and second loops 204, 212. In yet other embodiments, first pin end 221 and/or second pin end 222 has a size that is greater than first loop openings 204a and second loop openings 212a, where one or both of first pin end 221 and second pin end 222 are removable or alterable to allow retaining pin 220 to pass through first and second loops 204, 212 during installation and removal. For example, first pin end 221 and second pin end 222 have a T-shape or L-shape that must be rotated to align with first loop openings 204a and second loop openings 212a before retaining pin 220 can be installed or removed. Similar to a hinge, retaining pin 220 prevents separation of first loops 204 from second loops 212 to retain tool panel 160 with container base portion 110 and permit tool panel 160 to rotate about retaining pin 220 for access to hand tools 90 on either face of tool panel 160.
In one embodiment, all of first loops 204 have the same size and are spaced apart and evenly distributed along tool panel lower end portion 161. Second loops 212 are sized and spaced to fit in the space between adjacent first loops 204. Optionally second loops 212 are positioned at each end of the series of first loops 204 as “bookends” to first loops 204.
In one embodiment, first loops 204 are formed when making tool panel 160 from a sheet of material. For example, a sheet of polycarbonate resin is folded in half and then the folded sheet is shaped to define tool panel 160 to fit in main storage compartment 140. The end of the folded sheet is notched along the fold to define loops along tool panel lower end portion 161. The tool panel 160 is stitched together above the loops and along the edges. Thus, tool panel 160 is defined with first loops 204 extending from tool panel lower end portion 161, where each of first loops 204 has first loop opening 204a. Second loops 212 may be similarly formed from a sheet that extends below base plate 230 or is otherwise secured to container base portion 110, such as by stitching or fasteners in floor portion 112. In one embodiment, the sheet extends beneath and is trapped by base plate 230, where the sheet defines a set of second loops 212 on one side of base plate 230 and an additional set (not shown) of second loops 212 on the other side of base plate 230. In some embodiments, container base portion 110 has a plurality of sets of second loops 212 to accommodate a plurality of tool panels 160. In other embodiments, second loops 212 are wire loops, metal strap formed into loops, closed-loop connectors, flexible straps, webbing, or other material secured to a base plate 230 in container base portion 110.
Referring now to
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Individual tool panels 160 may be removed from tool-carrying container 101 as desired and hung at the worksite for further improved access to hand tools 90. As illustrated, tool panel 160c has been removed from tool-carrying container 101 and is hanging on structure 250. Tool panel 160d is tethered with tether 180 extending through panel opening 169. Tool-carrying container 101 is tethered to structure 250 and each hand tool 90 is tethered to a tool panel 160 using a connector and anchor point 166 on tool panel 160. As such, embodiments of pack system 100 allow the user to transport hand tools 90 with the ability to reduce or prevent accidental equipment drops of tool-carrying container 101 or individual hand tools 90.
By appropriately equipping tool-carrying container 101 with a sufficient quantity of retractable tethers 225, loops 164, and/or anchor points 166, the user of pack system 100 may achieve 100% tie-off of hand tools 90, tool panels 160, other equipment stored in tool-carrying container 101, and tool-carrying container 101 itself.
Although the preferred embodiments of the present invention have been described herein, the above description is merely illustrative. Further modification of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention as defined by the appended claims.
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Entry |
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Mil-Spec Monkey Store, AustriAlpin Cobra Buckle, available at http://milspecmonkey.com (admitted prior art). |
Klein Tools, Tradesman Pro Tech Backpack, Cat. No. 55439BPTB, available at http://www.kleitools.com/catalog/ (admitted prior art). |
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Number | Date | Country | |
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20170341215 A1 | Nov 2017 | US |