Not applicable.
Not Applicable.
The present invention relates to a cutting tool assembly employed in earth working, mining or construction applications, and more particularly relates to a tool having a retainer sleeve having a longitudinal external tab to engage with an internal recessed groove of a cylindrical bore of a cutting bit holder, and wherein the retainer sleeve has one or more internal radial tabs, and in certain embodiments four internal radial tabs, wherein each of these internal radial tabs has a convex portion that engages a recessed groove in a rotating tool shank.
There is a need to prevent the tools from coming out of a holder during operation. This can happen from the tool coming out of the retainer (leaving the retainer in the holder) or the retainer coming out of the holder with the tool. If the force to install the tool with the retainer is too high then it becomes difficult to install the tools easily in the field. The current known retainers in use allow too much axial movement of the tool which allows the tools to come out of the holder causing the tool to bend or to break. The current known retainer designs contact the shank of the rotating tool at the top of the retainer causing the top of the retainer to wear thin. All of these problems of the known retainers can fail to prevent the tools from coming out of a holder during operation.
The background art discloses technology such as a rotary cone bit retained by a captive keeper ring, a pick-type mining tool that has a hard wear-resistant bushing in the holder, a pick-type mining bit with a cylindrical shank having a support block with a bore and a hard insert detachably and rotatably mounted in the bore. Further, the background art discloses a resilient retaining means for connecting work tools and work holders and ring-like members placed between a work tool and a work tool holder. Other background art discloses a keeper spring for connecting a mining tool to a work holder, or a retainer sleeve for a rotary bit including a longitudinally slit cylindrical portion and at least four circumferentially spaced tabs deformed radially inwardly from the longitudinal slit cylindrical portion. The background art also discloses a circular-shank tool comprising a shank held in a bore of a tool holder by a locking sleeve. The locking sleeve has one or more retaining elements that project inwards and engage in a peripheral groove in the shank of the tool.
This invention addresses the above disadvantages of the background art by incorporating a longitudinal tab to engage within a groove within a holder and four internal radial tabs each having a convex portion that engage a groove in a rotating tool shank.
A tool retainer is provided.
In one embodiment of this invention a retainer sleeve comprising a longitudinal external tab to engage with an internal recessed groove of a cylindrical bore of a cutting bit holder, and wherein the retainer sleeve has at least one or more internal radial tabs, and in certain embodiments four internal radial tabs, that engage a recessed groove in a rotating tool shank.
In another embodiment of this invention, a tool is provided having a retainer sleeve having a longitudinal external tab to engage with an internal recessed radial groove with a tool holder, and wherein the retainer sleeve has four internal radial tabs that engage with a recessed groove in a rotating tool shank.
Another embodiment of this invention provides a cutting tool assembly comprising a cutting bit having a cutting element and a cylindrical shank, a cutting bit holder having an internal cylindrical bore that has an internal recessed radial groove, an optional washer located between the cutting bit and the cutting bit holder, and a cylindrical retainer sleeve wherein the cylindrical retainer sleeve has a radially outward projecting longitudinal external tab located on an outer wall of the cylindrical retainer sleeve, one or more first internal radial tabs each having a convex portion, and wherein the cylindrical retainer sleeve fits inside the internal cylindrical bore of the cutting bit holder, and wherein the cylindrical shank fits inside the cylindrical retainer sleeve, and wherein the outward projecting longitudinal external tab of the cylindrical retainer sleeve fits into the internal recessed radial groove of the internal cylindrical bore of the cutting bit holder, and wherein the convex portion of each of the internal radial tabs, biases against and fits into a recess groove that is located on an outer wall of the cylindrical shank. In another embodiment of the cutting tool assembly of this invention, the outer wall of the cylindrical retainer sleeve has a split that forms an opening on the cylindrical retainer sleeve. The cylindrical retainer sleeve is made of a compressible material. In certain embodiments of this invention, the cutting tool assembly is provided wherein the retainer sleeve has a first internal radial tab having a first convex portion, a second internal radial tab having a second convex portion, a third internal radial tab having a third convex portion, and a fourth internal radial tab having a fourth convex portion, and wherein said first convex portion of said first internal radial tab, said second convex portion of said second internal radial tab, said third convex portion of said third internal radial tab, and said fourth convex portion of said fourth internal radial tab bias against and fit into a recess groove that is located on an outer wall of said cylindrical shank.
Another embodiment of a cutting tool assembly of this invention provides a cutting bit having a head, comprising a body located longitudinally below a cutting element and a shoulder located below the body, and a cylindrical shank that has an outer wall having a longitudinal length that extends in a longitudinal direction from below the shoulder, and a recess groove that is located on the outer wall of the cylindrical shank; a cutting bit holder having an internal cylindrical bore and a front face, and wherein the internal cylindrical bore has a mouth, and wherein the internal cylindrical bore has a longitudinal length the extends in a longitudinal direction of the cylindrical shank, and wherein the internal cylindrical bore has an internal recessed radial groove; a washer having a center hole, and wherein the washer is located between the shoulder of the cutting bit and the front face of the cutting bit holder; and a cylindrical retainer sleeve having an outer wall, said cylindrical retainer sleeve has a longitudinal length, and a split that is located on the circumference of the outer wall that forms an opening on the cylindrical retainer sleeve and wherein the split extends in a longitudinal direction along the longitudinal length of said cylindrical retainer sleeve, and wherein the cylindrical retainer sleeve having a radially outward projecting longitudinal external tab located on the outer wall, a first internal radial tab having a first convex portion, a second internal radial tab having a second convex portion, a third internal radial tab having a third convex portion, and a fourth internal radial tab having a fourth convex portion, and wherein the cylindrical retainer sleeve fits inside the internal cylindrical bore of the cutting bit holder, and wherein the cylindrical shank fits inside the cylindrical retainer sleeve, and wherein the outward projecting longitudinal external tab fits into the internal recessed radial groove of the internal cylindrical bore of the cutting bit holder, and wherein the first convex portion of the first internal radial tab, the second convex portion of the second internal radial tab, the third convex portion of the third internal radial tab, and the fourth convex portion of the fourth internal radial tab bias against and fit into the recess groove that is located on the outer wall of the cylindrical shank.
In another embodiment of this cutting tool assembly, the retainer sleeve has a first internal radial tab that is located in juxtaposition to and in communication with a second internal radial tab, wherein the second internal radial tab is located in juxtaposition to and in communication with a third internal radial tab, and wherein the third internal radial tab is located in juxtaposition to and in communication with a fourth internal radial tab.
The opening of the split of the cylindrical retainer sleeve is located opposite of the outward projecting longitudinal external tab of the cylindrical retainer sleeve, and wherein the opening of the split of the cylindrical retainer sleeve is located between the first internal radial tab and the fourth internal radial tab. The outward projecting longitudinal external tab of the cylindrical retainer sleeve fits into the internal recessed radial groove of the internal cylindrical bore of the cutting bit holder for preventing axial movement of the cylindrical retainer sleeve within the internal cylindrical bore of the cutting bit holder. The first convex portion of the first internal radial tab, the second convex portion of the second internal radial tab, the third convex portion of the third internal radial tab, and the fourth convex portion of the fourth internal radial tab bias against and fit into the recess groove that is located on the outer wall of the cylindrical shank for preventing axial movement of the cutting bit. The cylindrical shank has a circumference that is smaller than a circumference of the shoulder. The internal cylindrical bore of the cutting bit holder has a circumference that is larger than the circumference of the cylindrical shank. The washer has a center hole circumference that is larger than the circumference of the cylindrical shank and a center hole circumference that is smaller than the circumference of the shoulder. The outer wall of the cylindrical retainer sleeve has a circumference that is smaller than the circumference of the internal cylindrical bore of the cutting bit holder. The cylindrical retainer sleeve is made of a compressible material. The compressible material is, for example, but not limited to, one of a 1070 or 65 Mn spring steel. In certain embodiments, the opening of the split is about 8 millimeters in width in an uncompressed state (i.e. free state, see
These and other embodiments of this invention shall be described in more detail herein and in the drawings that show certain embodiments of this invention.
While various embodiments of this invention are illustrated in the drawings, the particular embodiments shown should not be construed to limit the claims. Various modifications and changes may be made without departing from the scope of the invention.
There has been a need to design a retainer sleeve (32) with at least one longitudinal external tab (34) which allows one to install a tool into a cutting holder (18) with an internal recessed grove (25) of a cylindrical bore (20) of said cutting bit holder (18), and at the same time exerting spring pressure of an expanding retainer sleeve (32) onto the inner cylindrical bore (20) of the cutting bit holder (18). Additionally, the retainer sleeve (32) should hold onto the tool with at least one internal radial tab (40, 41, 42, or 43), respectively, having two parallel flat surfaces perpendicular to the tool axis. In certain embodiments of this invention, after assembling, the first convex portion (50) of the first internal radial tab (40), the second convex portion (51) of the second internal radial tab (41), the third convex portion (52) of the third internal radial tab (42), and the fourth convex portion (53) of the fourth internal radial tab (43) engage a recessed groove (36) on the shank (16) of the rotating tool, to prevent the tool from pulling out of the holder during operation.
The longitudinal external tab (34) is designed in a way to collapse the retainer sleeve (32) as it is installed to reduce the friction force between the retainer sleeve (32) and the bore (20) of a cutting bit holder (18). The longitudinal external tab (34) is also angled to lead into the bore (20) making it easier to install the tool as shown as angle α in
Referring to
Referring to
Referring to
Referring to
It will be appreciated by those persons skilled in the art that one or more internal radial tabs each having a convex portion that biases against and fits into the recess groove that is located on an outer wall of the cylindrical shank is provided in this invention. In certain embodiments, the retainer sleeve has a first internal radial tab having a first convex portion, a second internal radial tab having a second convex portion, a third internal radial tab having a third convex portion, and a fourth internal radial tab having a fourth convex portion, and wherein said first convex portion of said first internal radial tab, said second convex portion of said second internal radial tab, said third convex portion of said third internal radial tab, and said fourth convex portion of said fourth internal radial tab bias against and fit into a recess groove that is located on an outer wall of said cylindrical shank. It will be understood by those persons of skill in the art that the number of internal radial tabs provided will depend upon the diameter of the retainer ring, such that a large diameter retainer ring may require, for example, but not limited to, one or more internal radial tabs, or more than four internal radial tabs, in order to make the retainer ring stable.
It will be appreciated by those persons skilled in the art that the cylindrical retainer sleeve of this invention is dimpleless. As used herein, the term “dimpleless” means the absence of protruding outwardly directed bulges or bumps. The cylindrical retainer sleeve of this invention is compressible such that in the compressed state at least one or more millimeters as a width of the opening of the split is maintained.
As used herein, “including,” “containing” and like terms are understood in the context of this application to be synonymous with “comprising” and are therefore open-ended and do not exclude the presence of additional undescribed or unrecited elements, materials, phases or method steps. As used herein, “consisting of” is understood in the context of this application to exclude the presence of any unspecified element, material, phase or method step. As used herein, “consisting essentially of” is understood in the context of this application to include the specified elements, materials, phases, or method steps, where applicable, and to also include any unspecified elements, materials, phases, or method steps that do not materially affect the basic or novel characteristics of the invention.
For purposes of the description above, it is to be understood that the invention may assume various alternative variations and step sequences except where expressly specified to the contrary. Moreover, all numbers expressing, for example, quantities of ingredients used in the specification and claims, are to be understood as being modified in all instances by the term “about”. Accordingly, unless indicated to the contrary, the numerical parameters set forth are approximations that may vary depending upon the desired properties to be obtained by the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
It should be understood that any numerical range recited herein is intended to include all sub-ranges subsumed therein. For example, a range of “1 to 10” is intended to include all sub-ranges between (and including) the recited minimum value of 1 and the recited maximum value of 10, that is, having a minimum value equal to or greater than 1 and a maximum value of equal to or less than 10.
In this application, the use of the singular includes the plural and plural encompasses singular, unless specifically stated otherwise. In addition, in this application, the use of “or” means “and/or” unless specifically stated otherwise, even though “and/or” may be explicitly used in certain instances. In this application, the articles “a,” “an,” and “the” include plural referents unless expressly and unequivocally limited to one referent.
Whereas particular embodiments of this invention have been described above for purposes of illustration, it will be evident to those skilled in the art that numerous variations of the details of the present invention may be made without departing from the invention as defined in the appended claims.
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