Cutting tools are used in a variety of applications to cut or otherwise remove material from a workpiece. A variety of cutting tools are well known in the art, including but not limited to knives, scissors, shears, blades, chisels, spades, machetes, saws, drill bits, etc.
A cutting tool often has one or more laterally extending, straight or curvilinear cutting edges along which pressure is applied to make a cut. The cutting edge is often defined along the intersection of opposing surfaces that intersect along a line that lies along the cutting edge.
Cutting tools can become dull over time after extended use. It can thus be desirable to subject a dulled cutting tool to a sharpening operation to restore the cutting edge to a greater level of sharpness. A variety of sharpening techniques are known in the art, including the use of grinding wheels, whet stones, abrasive cloths, etc. While these and other sharpening techniques have been found operable, there is a continued need for improvements in the manner in which various cutting tools may be sharpened.
Various embodiments of the present disclosure are generally directed to an apparatus for sharpening a cutting edge of a tool.
In some embodiments, a tool sharpener is provided with a flexible abrasive member having an abrasive surface arranged along a planar extent. A guide assembly is provided adjacent the planar extent of the medium, the guide assembly having a guide frame, a cam surface selectively positionable with respect to the guide frame, and a guide member pivotally mounted to the guide frame. The guide member has a guide surface extending along a guide plane at a selected angle with respect to the planar extent of the medium to support the first side of the tool during presentation of the second side and the cutting edge of the tool against the abrasive surface of the medium along the planar extent. The guide member further has a cam follower which contactingly engages the cam surface to establish the selected angle in relation to the selected position of the cam surface. A biasing mechanism applies a biasing force to urge the guide surface to pivot toward the planar extent to maintain the cam follower in contact with the cam surface.
These and other aspects of various embodiments of the present disclosure will become apparent from a review of the following detailed description in conjunction with the accompanying drawings.
The tool sharpener 100 includes a base structure 102 which encloses and/or supports various components of interest. The base structure 102 includes a main body 104 and a sharpening attachment assembly 106. The sharpening attachment assembly 106 can be removably mated with the main body 104 to facilitate various sharpening operations described below. As desired, other operable attachments (not separately shown) can be installed on the main body 104 to carry out other motor-driven functions.
The main body 104 is adapted to be securely placed on a base surface 108 (
The motor is used to drive an abrasive member 114 during a sharpening operation. The abrasive member 114 is characterized as an endless abrasive belt, but such is merely exemplary and is not limiting as other forms of flexible abrasive media can be used, including stationary (e.g., non-motor driven) media.
The belt 114 is routed along a belt path that passes adjacent rollers 116A, 116B and 116C. A spring-biased tensioner assembly 118 coupled to roller 116C applies a tension force to the abrasive member (hereinafter, “belt”) 114. This forms two planar extents 114A, 114B that extend between rollers 116A-116B and 116A-116C, respectively. The planar extents 114A, 114B are best viewed in
A rotatable edge guide 120 includes a main body 122 rotatable with respect to a base structure plate 124 of the attachment 106 between a deployed position (
An adjustable sharpening guide assembly 130 is used to provide lateral support to the respective sides of the cutting tool during a sharpening operation. The adjustable sharpening guide assembly 130, hereinafter also referred to as the “guide assembly,” is shown in a detached fashion in the rearward facing view of
The guide assembly 130 includes a pair of opposing guide members 132, 134 each having an associated guide surface 136, 138 aligned along a respective guide plane. As explained below, the guide members 132, 134 are selectively adjustable to align the surfaces 136, 138 at different acute angles with respect to the respective planar extents 114A, 114B of the belt 114.
The tool 140 is characterized as a kitchen knife with a handle 142 and a blade portion 144 extending from the handle. The blade portion 144 includes opposing first and second side surfaces 146, 148, a curvilinearly extending cutting edge 150 and a top edge opposite the cutting edge.
The first side surface 146 of the knife 140 is contactingly aligned against the guide surface 138 of sharpening guide 134, and the second side surface 148 and the cutting edge 150 of the knife 140 are presented in contacting engagement against the abrasive surface of the belt 114 along planar extent 114B. Some displacement of the belt 114 out of the neutral plane established by the planar extent may take place in a manner explained below.
To carry out the sharpening operation, the user inserts the knife 140 adjacent the guide member 134 and draws the knife 140 back along retraction path 154 to successively present substantially the entire length of the cutting edge 150 against the abrasive surface. During such retraction, the cutting edge 150 may be supported by the rotatable edge guide 120.
A stationary edge guide 158 of the guide member 134 opposite the rotatable edge guide 120 supports a distal extent of the cutting edge. A corresponding stationary edge guide 156 of the guide member 132 is shown in
The guide surfaces 136, 138 serve to establish the presentation angle of the tool 140 against the respective planar extents of the belt 114. This presentation angle is nominally the same for both guide surfaces, and can be adjusted using a dual cam mechanism 160 of the adjustable sharpening guide assembly 130 as will now be discussed beginning with
The first and second guide members 132, 134 are pivotally mounted to the guide frame 162 about respective pivot points established by fasteners 164, 166. A user activated knob 168 is affixed to the guide frame 162 using a fastener 170 so that the knob 168 is selectively positionable (e.g., rotatable) by a user.
The dual cam mechanism 160 is formed from first and second cams 172, 174 and first and second cam followers 176, 178. The cams 172, 174 are affixed to the knob 168 and have eccentric cam surfaces along the outermost peripheries thereof. The cam followers 176, 178, also referred to as cam projections, extend from the first and second guide members 132, 134 to contactingly engage the cam surfaces. In this way, user rotation of the knob 168 concurrently adjusts the angle of both guide members 132, 134. For reference,
A biasing mechanism 180 is further connected between lower leg portions 182, 184 of the respective first and second guide members 132, 134 (see
The rotational position of the cam 174 establishes the selected angle of the guide surface 138 with respect to the abrasive member 114. As the cam 174 rotates, the cam follower 178 moves in and out with respect to the center of the cam, inducing corresponding rotation of the guide member 134 about the pivot point established by fastener 166 (
The movement of the guide member 134 is constrained over a predefined range, such as from about 15 degrees to about 30 degrees. Other ranges can be provided.
Printed indicia can be placed on the knob 168 to indicate to the user the selected angle of the guide surfaces.
As mentioned above, the guide assembly 130 is configured to be removably attached to the tool sharpener 100. To install the guide assembly, a retention fastener 186 extending from the attachment 106 is nested within a u-shaped channel formed by opposing leg portions 188, 190 of the guide flange 162 and tightened to secure the guide assembly 130 to the sharpener 100. Alignment surfaces on the guide frame 162, such as rail surface 192 in
With reference again to
Continuing with
A second distance D2 represents the overall distance between the guide surface 136 and the limit surface 202. The distance D2 is variable and is established in relation to the selected angle of the guide member 132; the distance D2 is reduced at smaller angles as in
The limit surfaces 202 and 204 provide an automatic angle adjustment mechanism that automatically increases the presentation angle during the sharpening of certain types of cutting tools.
The tool 210 has a blade portion with opposing first and second side edges 212 and 214, cutting edge 216 and top edge 218. The first side surface 212 contactingly engages guide surface 138 of the guide member 134, and the second side surface 214 is oriented so as to be in facing relation to the abrasive belt 114. The tool 210 has a relatively large primary angle (e.g., the angle between the respective side surfaces 212, 214) such as on the order of around 20 degrees. For purposes of comparison, the tool 140 discussed above in
Generally, the tool sharpener 100 is configured to sharpen tools with relatively larger primary angles at relatively larger sharpening angles, such as at around 20 degrees or more. However, insertion of the tool 210 with the guide member 134 set to a lower angle, such as around 15 degrees, causes the inwardly facing, second side surface 214 to contactingly engage the limit surface 204 of the guide plate 162. This induces outwardly directed pivotal movement (rotation) of the guide member 134. During such rotation, the cam follower 178 disengages the cam 174, as shown. Once the tool 210 is removed from the guide member 132, the biasing mechanism 180 will return the guide member to its initial location and cause the cam follower 178 to reengage the cam 174.
The limit surfaces 202, 204 thus establish an innermost limit distance from the belt 114 for the inwardly facing side of the tool. The belt 114 is routed such that, at this innermost limit distance, no contact occurs between the belt and the side of the tool apart from the sharpening zones adjacent the base surfaces 156, 158 (e.g., side surface 214).
The pivotal capability of the guide members 132, 134 relative to the guide frame 162 can also advantageously ensure light pressure is applied to the tool by a user during a sharpening operation. Should the user press down with too much force upon the presented tool, this force may overcome the bias force of the biasing mechanism 180 and cause the guide member to rotate outwardly as discussed above.
This can thus serve as a good “training aid” to help the user maintain an appropriate level of force upon the tool and achieve greater repeatability during successive sharpening cycles.
It is contemplated that the abrasive belt 114 is mechanically unsupported on the backside of the abrasive belt in the vicinity of the sharpening operations along the respective planar extents 114A, 114B. This allows the belt to undergo controlled deflection, which can result in a superior sharpening operation.
In this way, a constant and consistent grinding plane can be maintained with respect to the blade material and shape. A first amount of torsion in a generally counter-clockwise direction occurs near the handle 222 (
When alternately applied to opposing sides of the blade 242, the first abrasive medium 114-1 provides continuously extending, substantially convex surfaces along sides 244, 246 which converge and intersect to form the cutting edge 248. The first abrasive belt 114-1 has a relatively coarse abrasive level and relatively high linear stiffness characteristics.
It is contemplated in some embodiments that sharpening operations can be carried out as discussed above using a first belt such as 114-1 to provide a coarse grinding operation, followed by replacement of the first belt with a second belt such as 114-2 to provide a fine grinding (honing) operation. The rotatable edge guide 120 and adjustable sharpening guide assembly 130 can be used to provide support during these and other types of sharpening operations. As desired, different sharpening angles can be used; for example, sharpening using the first belt 114-1 can be carried out using an angle of about 20 degrees, and sharpening using the second belt 114-2 can be carried out using an angle of about 25 degrees. In other embodiments, the same angle is used for both belts.
While various embodiments have provided a dual stage guide assembly with opposing guide members 132 and 134, it will be appreciated that such is merely exemplary and is not limiting, so that the disclosed embodiments can be readily adapted to provide a single stage guide assembly, such as one configured with just guide member 132 (or 134), in a tool sharpening environment. Moreover, as noted above other forms of flexible abrasive media, such as but not limited to a flexible rotatable abrasive disc, etc., can be used. While moving media have been disclosed, other forms of media, such as stationary media, can be used as well.
It will now be appreciated that the various embodiments presented herein provide a number of benefits over the art. The use of a guide member pivotally mounted to a guide frame as discussed herein allows a guide surface to be selectively adjustable to a desired angle. A biasing mechanism as disclosed herein can maintain contact between a cam surface and a cam follower used to establish the guide angle while also permitting the angle to be selectively increased such as through the application of excessive force by the user or the attempted sharpening of a relatively wide blade at an insufficiently small sharpening angle.
While motor-driven powered sharpeners have been disclosed herein, such is merely exemplary and is not limiting. Any number of different types of sharpener configurations can employ the various features exemplified herein, including sharpeners that do not employ a motor-driven abrasive surface.
It is to be understood that even though numerous characteristics and advantages of various embodiments of the present disclosure have been set forth in the foregoing description, together with details of the structure and function of various embodiments thereof, this detailed description is illustrative only, and changes may be made in detail, especially in matters of structure and arrangements of parts within the principles of the present disclosure to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.