This invention relates to devices for use in transporting (conveying) a tool such as a sensor assembly along a bore such as a pipe, a wellbore or a cased wellbore, and in particular to devices for use in transporting tool strings in cased hole wellbores in wireline logging operations.
Hydrocarbon exploration and development activities rely on information derived from sensors which capture data relating to the geological properties of an area under exploration. One approach used to acquire this data is through wireline logging. Wireline logging is performed in a wellbore immediately after a new section of hole has been drilled, referred to as open-hole logging. These wellbores are drilled to a target depth covering a zone of interest, typically between 1000-5000 meters deep. A sensor package, also known as a “logging tool” or “tool-string” is then lowered into the wellbore and descends under gravity to the target depth of the wellbore well. The logging tool is lowered on a wireline—being a collection of electrical communication wires which are sheathed in a steel cable connected to the logging tool. The steel cable carries the loads from the tool-string, the cable itself, friction forces acting on the downhole equipment and any overpulls created by sticking or jamming. Once the logging tool reaches the target depth it is then drawn back up through the wellbore at a controlled rate of ascent, with the sensors in the logging tool operating to generate and capture geological data.
Wireline logging is also performed in wellbores that are lined with steel pipe or casing, referred to as cased-hole logging. After a section of wellbore is drilled, casing is lowered into the wellbore and cemented in place. The cement is placed in the annulus between the casing and the wellbore wall to ensure isolation between layers of permeable rock layers intersected by the wellbore at various depths. The cement also prevents the flow of hydrocarbons in the annulus between the casing and the wellbore which is important for well integrity and safety. Wireline logging is performed in cased hole to measure producing fluids, casing anomalies, cement bond integrity etc. There is a wide range of logging tools which are designed to measure various physical properties of the rocks and fluids contained within the rocks. The logging tools include transducers and sensors to measure properties such as electrical resistance, gamma-ray density, speed of sound and so forth. The individual logging tools are combinable and are typically connected together to form a logging tool-string. A wireline logging tool-string is typically in the order of 20 ft to 100 ft long and 1.4″ to 5″ in diameter.
The drilling of wells and the wireline logging operation is an expensive undertaking. This is primarily due to the capital costs of the drilling equipment and the specialised nature of the wireline logging systems. It is important for these activities to be undertaken and completed as promptly as possible to minimise these costs. Delays in deploying a wireline logging tool are to be avoided wherever possible.
One cause of such delays is the difficulties in lowering a tool string to the target depth of the wellbore. The tool string is lowered by the wireline down the wellbore under the force of gravity alone. The wireline, being flexible, cannot push the tool down the wellbore. Hence the operator at the top of the well has very little control of the descent of the tool string or its angular orientation in the bore.
The chances of a tool string failing to descend is significantly increased with deviated wells. Deviated wells do not run vertically downwards and instead extend downward and laterally at an angle from vertical. Multiple deviated wells are usually drilled from a single surface location to allow a large area to be explored and produced. As tool strings are run down a wellbore under the action of gravity, the tool-string will drag along the low side or bottom of the wellbore wall as it travels downwards to the target depth. The friction or drag of the tool-string against the wellbore wall can prevent to tool descending to the desired depth. The long length of a tool string can further exacerbate problems with navigating the tool string down wellbore.
With reference to
Friction may be reduced by using wheels. U.S. Pat. No. 9,200,487 describes a wheeled device for carrying a tool string down a well. The device comprises a mandrel configured to be connected in line in a tool string. A pair of wheels or rollers are rotationally mounted to an annular body. The annular body is mounted to the mandrel to rotate around the mandrel and longitudinal axis of the device and tool string. The rotating body allows the tool string to rotate on its longitudinal axis relative to the wheeled device. A pair of bearing assemblies made up of ball bearings set in annular grooves are provided between the body and the mandrel to provide a low friction interface between the body and mandrel. The tool string is eccentrically weighted so that angular orientation of the tool string in the well bore is achieved regardless of the angular position of the wheeled device within the bore.
US 2021/0002966 provides another example of an inline wheeled device for carrying a tool string down a well, with a pair of wheels mounted to an annular body rotationally mounted to an inline mandrel.
Space within the cross section of a bore is very limited, especially in small diameter casings. For example, a wheeled device for a 4″ internal diameter casing may require a maximum outside diameter of 3″ to fit through restrictions within the bore such as landing nipples. This leaves minimal accommodation space for an annular body carrying wheels on a mandrel and bearing arrangements between the wheels and body of the device. Bearings must be small to fit within the constrained space, reducing the load carrying capacity of the device and/or roller bearings may be substituted by plain bearings in order to fit within the available radial space. Plain bearings are less efficient than ball bearing with a higher friction coefficient.
A reference to any prior art in the specification is not, and should not be taken as, an acknowledgement or any form of suggestion that the prior art forms part of the common general knowledge in any country.
It is an object of the present invention to address any one or more of the above problems or to at least provide the industry with a useful device for transporting a tool string down a bore.
According to a first aspect of the present invention, there is provided a device for transporting a tool string down a bore, the device comprising:
In some embodiments, the collar is configured to prevent an axial force applied to the collar in a direction towards the annular body from being transmitted to the annular body to allow the annular body to freely rotate relative to the mandrel about the longitudinal axis of the device.
In some embodiments, the collar presents a first axial shoulder and the mandrel comprises an oppositely facing mandrel axial shoulder, and wherein the annular body is axially retained between the collar first axial shoulder and the mandrel axial shoulder.
In some embodiments, the annular body axially floats between the first axial shoulder and the oppositely facing mandrel axial shoulder.
In some embodiments, the collar presents a second opposite axial shoulder against which an adjacent tool string section can bear in an axial direction without transmitting an axial force to the annular body thereby allowing the annular body to freely rotate relative to the mandrel about the longitudinal axis of the device.
In some embodiments, the device comprises at least one dog to axially couple the collar to the mandrel in an axial direction towards the annular body to transmit an axial force applied to the collar to the mandrel.
In some embodiments, the at least one dog prevents the axial force applied to the collar from being transmitted to the annular body.
In some embodiments, the collar is assembled to the mandrel to extend over and radially capture the at least one dog to thereby couple the collar to the mandrel in the axial direction.
In some embodiments, the mandrel comprises at least one groove to receive the at least one dog, and wherein the at least one dog acts against a side of the groove and an oppositely facing internal axial surface on the collar to axially engage the collar to the mandrel in the axial direction.
In some embodiments, in use the collar is captured axially between a connected tool string component and the at least one dog.
In some embodiments, the device comprises at least two dogs, and wherein the collar has a recess for receiving each dog, the recesses positioned to locate the dogs equi-spaced about the circumference of the mandrel.
In some embodiments, the at least one dog is a split ring comprising at least two parts.
In some embodiments, the mandrel comprises a said groove for receiving the split ring.
In some embodiments, the split ring extends partially around a circumference of the mandrel.
In some embodiments, the device comprises one or more fasteners to retain the collar on the mandrel and without transmitting a substantial axial force applied to the collar to the mandrel.
Unless the context suggests otherwise, the term “wellbore” or similar terms should be understood to also refer to a casing pipe within a wellbore. Thus, the term ‘wellbore wall’ may refer to the wall of a casing within a wellbore.
Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise”, “comprising”, and the like, are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense, that is to say, in the sense of “including, but not limited to”.
The term “dog” has the usual engineering meaning of a component or part of a component that prevents relative movement between two objects through physical engagement.
Where in the foregoing description, reference has been made to specific components or integers of the invention having known equivalents, then such equivalents are herein incorporated as if individually set forth.
The invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, in any or all combinations of two or more of said parts, elements or features, and where specific integers are mentioned herein which have known equivalents in the art to which the invention relates, such known equivalents are deemed to be incorporated herein as if individually set forth.
Further aspects of the invention, which should be considered in all its novel aspects, will become apparent from the following description given by way of example of possible embodiments of the invention.
An example embodiment of the invention is now discussed with reference to the Figures.
Alternative embodiments of the invention are described. Same or similar parts are not described for every embodiment and are referenced in the drawings by the same reference numerals.
The mandrel 2 of the device 1 has a through bore 21 extending the length of the mandrel 2 to allow for power and/or signal communication lines, i.e. electrical cables and/or hydraulic lines, or Primacord™ for perforating guns, to pass through the mandrel 2 and along the tool string. This allows for power and/or control signals from surface to extend to a tool string section located in the tool string below the device 1.
One or more circumferential grooves 19 may be provided to the mandrel 2 to receive annular seals (not shown) to provide a fluid tight circumferential seal between the device 1 and the adjacent tool string section. The illustrated embodiment has a pair of seal grooves 19. Alternatively, seals may be provided to the adjacent tool string section and the device 1 comprises a sealing face or surface to engage the seals.
An annular member or body 25 (herein ‘body’) is rotationally mounted to the mandrel 2 to rotate relative to the mandrel 2 about a longitudinal axis 15 of the device 2/tool string 101. The body is mounted axially between ends of the mandrel 2. For example, the body is axially between connection threads at each end of the mandrel. A pair of wheels 3 are rotationally mounted to the body 25. Each wheel 3 is mounted to the body 25 to rotate relative to the body and therefore the mandrel 2 on a rotational axis 14 (
As can be seen from
In some embodiments, the device 1 may be connected in line with a weight bar of the tool string. The weight bar naturally moves to the lowest gravity position in the wellbore which is closest to the low side of the bore, with the body 25 rotating or swivelling on the mandrel 2 of the device 1 to maintain the axis of rotation 14 of the wheels 3 horizontal and the wheels 3 in contact with the low side of the bore.
In the illustrated embodiment the outer form of the device 1 has two orders of rotational symmetry about the longitudinal axis 15 of the device 1, to provide two stable positions with the device 1 supported on its wheels 3 in each stable position, i.e. the body 25 and wheels 3 can be rotated on the mandrel 2 on the central longitudinal axis 15 by 180 degrees to run either way up on the wheels 3. When connected in a tool string, the central longitudinal axis 15 of the device is coincident with the central longitudinal axis of the connected tool string section (such as a weight bar). The rotational axis 14 of the wheels 3 passes through the central axis 15, so that the regardless of which way up the device 1 is, the device remains centred on the central axis of the tool string section. The diameter of the wheels 3 is relatively large, i.e. the wheel diameter is greater than a maximum radial distance between the longitudinal axis 15 of the device and a lateral extremity of the device.
The illustrated embodiment has the body 25 received directly on the mandrel 2, forming a plain bearing arrangement. With no roller elements or the like required between the body 25 and the mandrel 2, a space saving is achieved which allows for the axles 6 and roller bearing elements 7 to be applied to the body 25 to support low friction rotation of the wheels 3. The stub axles 6 may be integrally formed with the body 25, i.e. the body with stub axles may be machined from a single blank or billet, or cast or 3D printed and machined post casting or printing.
In accordance with the present invention, the body 25 is formed as a single unitary part. The single unitary part 25 extends fully around a full circumference of the mandrel 2. Further in accordance with the present invention, the mandrel 2 comprising an inline connection at each end 4, 5 is also formed as a single unitary part. To assemble the single unitary part body 25 to the mandrel 2, the body 25 is slid onto the mandrel 2 from one end. In the illustrated embodiment, the mandrel has a male connection at one end 4 and a female connection at the other end 5, and the body 25 is slid onto the mandrel 2 from the male connector end to assemble the body 25 onto the mandrel 2.
The device comprises a collar 10 releasably coupled to the mandrel 2 to axially retain the body 25 on the mandrel 2. When the collar 10 is disassembled from the mandrel 2 the body 25 can be slid onto the mandrel 2 from one end of the mandrel 2, e.g. from the male end as described above. When the collar 10 is assembled to the mandrel 2 the collar axially retains the body 25 on the mandrel 2. The collar 10 presents an axial shoulder 11. The single unitary part mandrel 2 comprises an oppositely facing axial shoulder 22. The body 25 is axially retained between the collar axial shoulder 11 and the mandrel axial shoulder 22. The body axially ‘floats’ between the (first) axial shoulder 11 and the oppositely facing mandrel axial shoulder 22. For example, the length of the body 25 is slightly less than the axial distance between the shoulders 11, 22.
In the illustrated embodiment, and with reference to
While the illustrated embodiment has a pair of dogs 16, one skilled in the art will appreciate the device may comprise one dog, or two or more dogs.
In the illustrated embodiment the pair of dogs are formed as a split ring 16. While the example embodiment has a split ring comprising two parts, the split ring may be provided in two or more parts. The parts in combination may extend partially around a circumference of the mandrel, i.e. the split ring extends partially and not fully around the mandrel. In the illustrated embodiment, each of the two parts extends less than 180 degrees around the mandrel 2.
The groove 17 in the mandrel 2 for receiving the dog(s)/split ring parts 16 may be an annular groove extending fully around the mandrel as shown or may be one or more grooves extending part way around the mandrel. The collar 10 has a recess 12 for receiving each dog/split ring part 16. The recesses 12 are positioned to locate the dogs/split ring parts 16 equi-spaced about the circumference of the mandrel 2. The recesses are spaced circumferentially apart around the longitudinal axis to position the dogs equi-spaced apart about the circumference of the mandrel.
An adjacent tool string component when coupled to the mandrel 2 may axially capture the collar 10 between the tool string component and the dog/split ring 16. The device 1 may comprise one or more fasteners to retain the collar 10 on the mandrel, see fastener 30,
The present invention allows for both the body 25 and the mandrel 2 to each be manufactured as a single unitary part, resulting in significant benefits. Manufacturing costs are reduced. Machining the body in pieces, e.g. two halves is far more expensive due to the extreme precision required. The two halves are joined and must form a perfect circular bore that is precisely aligned. However, a single unitary part is easier to manufacture, the body can be made in a turning operation (on a lathe). Furthermore, a unitary body is stronger than a body assembled from two halves secured together by fasteners. A two-part body must have sufficient thickness to allow for fasteners to secure the two parts together, which consumes more space. The stronger unitary part body can be made with a thinner section, achieving a saving on space to provide more room for accommodating the wheels and bearings. Making the mandrel with end connections as a unitary part avoids the requirement for seals between assembled parts to seal the internal bore of the device from the surrounding ambient environment.
A device according to one or more aspects of the present invention as described above provides one or more of the following benefits.
The invention has been described with reference to device for transporting a tool string in a wellbore. However, a device according to the present invention may be used in other applications, for example to carry a camera along a pipe for inspection purposes.
Although this invention has been described by way of example and with reference to possible embodiments thereof, it is to be understood that modifications or improvements may be made thereto without departing from the spirit or scope of the appended claims.
Number | Date | Country | Kind |
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2023901795 | Jun 2023 | AU | national |
Number | Name | Date | Kind |
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5040619 | Jordan | Aug 1991 | A |
7395881 | McKay | Jul 2008 | B2 |
9200487 | Draper | Dec 2015 | B2 |
20080164018 | Hall | Jul 2008 | A1 |
20120061098 | Hall | Mar 2012 | A1 |
20120145380 | Draper | Jun 2012 | A1 |
20210002966 | Church | Jan 2021 | A1 |