Tool support

Information

  • Patent Grant
  • 6505659
  • Patent Number
    6,505,659
  • Date Filed
    Wednesday, March 20, 2002
    22 years ago
  • Date Issued
    Tuesday, January 14, 2003
    21 years ago
  • Inventors
  • Examiners
    • Bray; W. Donald
    Agents
    • Fay, Sharpe, Fagan, Minnich & McKee
Abstract
A support mechanism for a router comprises a plate having top and bottom sides and an opening therethrough, and a carriage supported in suspension beneath the plate for supporting a router coaxial with the opening. A pair of guide posts slidably support the carriage for axial displacement toward and away from the plate, and a pair of adjusting screws which are rotatable relative to said plate interengage with the carriage for rotation of the screws to displace said carriage relative to the plate. Each of said guide posts has a post axis and each of the adjusting screws has a screw axis, the axes of the posts, and adjusting screws are coplanar with one another and with the opening axis. The adjusting screws are rotated simultaneously by a sprocket wheel and sprocket chain drive train on the bottom side of the plate.
Description




BACKGROUND OF THE INVENTION




This invention relates to the art of tools and, more particularly, to an improved mechanism for supporting a woodworking tool beneath a work supporting surface for adjustment of the position of the tool bit or cutter relative to the work supporting surface.




The present invention finds particular utility in connection with the support of a fixed base router relative to a work supporting surface and, accordingly, will be illustrated and described in detail herein in connection with such a router. At the same time, however, it will be appreciated that the invention is applicable to the support of other tools of the character wherein a driven bit, cutter, blade, or the like is supported for vertical adjustment relative to a work supporting surface such as a workbench or table.




It is known, as shown for example in Canadian patent application 2,314,653 in the name of Darrin E. Smith to support a fixed base router beneath a work supporting surface such that the router and thus a router bit to be driven thereby is vertically adjustable relative to the work supporting surface. The adjustability provides for accommodating a wide variety of router bit profiles and, as is well known, such routers are used by woodworkers in connection with the production of furniture, decorative moldings, picture framing strips, and, in connection with the joining of wood pieces, the forming of dovetail joints, box joints and the like. High quality work in connection with the use of routers for the latter and other purposes requires not only a good router, sharp bits, good wood, and a skilled operator but also, precision with respect to obtaining and maintaining a truly perpendicular orientation of the router axis and thus the router bit axis with the plane of the work supporting surface. Further, high quality work requires stability against vibration during a cutting operation, and the ability to accurately and minutely control adjustment of the vertical position of the router bit relative to the work supporting surface.




The desired vertical orientation between the router bit axis and work supporting surface is affected by such factors as the degree of precision in machining the component parts of the router support mechanism and/or the manner in which the router is supported relative to the work supporting surface. With regard to the latter in particular, obtaining and maintaining a precise vertical orientation between the router bit axis and the work supporting surface in the Darrin apparatus is difficult, at best, because the router and the router carriage are supported relative to the work supporting surface by a pair of posts which are laterally offset from the axis of the router and thus the router bit, whereby the router and carriage are supported in cantilever fashion relative to the work supporting surface. Accordingly, the weight of the router and carriage can result in skewing of the router bit axis relative to the desired vertical disposition thereof relative to the work supporting surface. Moreover, the cantilevered support of the router and carriage relative to the guide rods imposes undue wear between the rods and the carriage in response to adjusting the vertical position of the carriage relative to the work supporting surface, and such wear can result in a loss of the desired vertical orientation, even if initially obtained, or a worsening thereof if not initially obtained. Still further, the imposition of a load against the router bit during a woodworking operation can impose a load on the router and carriage which, because of the offset relationship between the router axis and support rods further affects the ability to obtain and/or maintain the desired vertical orientation between the router bit axis and work supporting surface during the woodworking operation.




Vibration of the router and router bit during non-loaded operation of the router can result from a lack of precision in machining the component parts of the router support and, even if not present during non-loaded operation, can occur during a woodworking operation as a result of side thrust against the router bit, especially if a support of the router is laterally offset from the axis thereof as in the Darrin apparatus. With further regard to the latter, a lift or adjusting screw by which the carriage and thus the router bit is vertically displaceable relative to the work supporting surface is also laterally offset from the axis of the router and is threadedly interengaged with the carriage for rotation of the screw to displace the latter and the router relative to the work supporting surface. Accordingly, the adjusting screw is also subjected to the imposition of forces resulting from the cantilever support of the carriage and router which promote undue wear between the interengaging threads on the screw and carriage. Ultimately, such wear results in a decrease in the ability to accurately and, or, minutely adjust the position of the carriage and thus the router bit relative to the work supporting surface.




SUMMARY OF THE INVENTION




In accordance with the present invention, a support mechanism is provided for a router by which the foregoing and other problems and disadvantages encountered in connection with such mechanisms heretofore provided are advantageously avoided or overcome. More particularly in this respect, a router support in accordance with the present invention advantageously provides for supporting the router and router carriage in balanced suspension beneath the work supporting surface and relative to the router axis and thus the router bit axis. The balanced suspension promotes the ability to obtain and maintain the desired perpendicular orientation between a router bit axis and the work supporting surface, both prior to and during a woodworking operation. Still further, the balanced suspension includes a balanced lift or adjusting screw arrangement by which the carriage and thus the router bit is elevated and lowered relative to the work supporting surface. This advantageously provides for maintaining the desired vertical orientation of the router bit relative to the work supporting surface and promotes the ability to accurately adjust the carriage and thus the router bit height relative to the work supporting surface. Moreover, these advantages are obtained and maintainable throughout the life of the apparatus.




In accordance with one aspect of the invention, the support arrangement includes a pair of support and guide posts for the router carriage on diametrically opposite sides of the router axis, and a pair of lift or adjusting screws on diametrically opposite sides of the latter axis and threadedly interegaging with the carriage for rotation of the screws to displace the latter relative to the work supporting surface. The diametrically opposed relationship between the posts and between the adjusting screws balances the support of the carriage and stabilizes the carriage and thus the router supported thereby relative to the work supporting surface. Thus, the imposition of unbalanced forces on the support mechanism during an adjusting operating and/or during wood working operation is avoided or minimized, thus improving precision of cutting and the ability to repetitively obtain such precision.




In accordance with another aspect of the invention, the lift screws have an end exposed at the work supporting surface and provided with scale plates which can be set relative to a corresponding reference mark on the support surface so as to provide improved accuracy in connection with adjusting the height of a router bit relative to the work supporting surface. In accordance with a further aspect of the invention, the carriage comprises a body portion having an arcuate recess and a clamp plate having an arcuate surface which, together with the arcuate recess, provides an opening for surrounding the housing of a router, thus to firmly support the latter on the carriage with equal radial holding forces about the periphery of the housing. Further, through the use of split collars, the carriage is advantageously adapted to support a number of routers having different housing diameters.




It is accordingly an outstanding object of the present invention to provide an improved support mechanism for supporting a router relative to a work supporting surface in a manner which promotes obtaining and maintaining a desired perpendicular orientation between a router and router bit axis and the work supporting surface.




Another object is the provision of a support mechanism of the foregoing character which promotes stability of the router and router bit against vibration during both loaded and non-loaded operation of the router.




A further object is the provision of a support mechanism of the foregoing character which eliminates or minimizes the imposition of unbalanced forces on the support mechanism.




Yet another object is the provision of a support mechanism of the foregoing character which provides an improved ability to accurately and minutely control adjustment of the position of a router bit relative to the work supporting surface.




Still another object is the provision of a support mechanism of the foregoing character in which the router and router carriage are supported in balanced suspension beneath the work supported surface so as to promote a uniform distribution of forces through the support mechanism during a woodworking operation and a uniform application of forces between the component parts of the support mechanism during use of the router and during adjustment of the position of the carriage relative to the work supporting surface.




Yet another object is the provision of a support mechanism of the foregoing character having an improved carriage structure for supporting routers having different housing diameters.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing objects, and others, will in part be obvious and in part pointed out more fully hereinafter in conjunction with the written description of a preferred embodiment of the invention illustrated in the accompanying drawings in which:





FIG. 1

is a perspective view of a router support mechanism in accordance with the present invention;





FIG. 2

is a perspective view of the support mechanism shown in

FIG. 1

, turned upside down and showing a router mounted on the carriage;





FIG. 3

is a plan view, partially in section, of the bottom side of the support mechanism and showing the drive train for the lift screws;





FIG. 4

is an enlarged sectional elevation view of a lift screw component of the mechanism, taken along line


4





4


in

FIG. 1

;





FIG. 5

is an enlarged sectional elevation view of the drivable idler sprocket wheel of the drive train, taken along line


5





5


in

FIG. 3

;





FIG. 6

illustrates a crank-type flexible cable for elevating and lowering the carriage relative to the work supporting surface; and,





FIG. 7

is an exploded plan view of the carriage component of the support mechanism.











DESCRIPTION OF A PREFERRED EMBODIMENT




Referring now in greater detail to the drawings, wherein the showings are for the purpose of illustrating a preferred embodiment of the invention only, and not for the purpose of limiting the invention, a router support mechanism


10


in accordance with the invention is shown as comprising a table plate component


12


and a carriage component


14


mounted in suspension beneath plate


12


, as set forth more fully hereinafter, by a pair of support and guide posts


16


and a pair of lift or adjusting screw units


18


. In the disclosed embodiment, table plate


12


is adapted to be inserted into an opening therefor in the top of a router table, but it will be appreciated that the support mechanism according to the invention could be incorporated as an integral part of a router table with the component parts suspended beneath the table top as opposed to an insert plate. Preferably, plate


12


is of cast aluminum and has top and bottom sides


20


and


22


, respectively, and an opening


24


therethrough having an axis


26


. Opening


24


is adapted to receive any one of a plurality of removable ring members


28


having twist-lock components about the outer periphery thereof for interengagement with twist-lock components


30


spaced apart about the periphery of opening


24


. Each of the rings


28


has a different size opening therethrough coaxial with axis


26


for accommodating a particular router bit, and the rings are provided with diametrically opposed openings


32


therethrough for accommodating a spanner wrench by which the ring is mounted and removed from the table plate. Bottom side


22


of plate


12


is provided with a circular collar


33


secured thereto by a plurality of threaded fasteners


35


extending through openings therefor from top side


20


of plate


12


. Collar


33


helps with the initial alignment of a router during mounting thereof on carriage


14


and also serves as a guard against the impingement of sawdust and the like falling through the opening in the plate laterally outwardly against the drive components by which the carriage is displaced relative to plate


12


as described more fully hereinafter. The peripheral edge of plate


12


is provided with a plurality of openings


34


therethrough for receiving threaded fasteners by which the plate is leveled relative to a tabletop and, preferably, any two adjacent sides of plate


12


are provided with spring biased ball detent inserts


36


which include a spring-biased ball member


38


projecting outwardly of the side of the plate for engagement in the opening in the router table to stabilize the table plate against side play.




As best seen in

FIGS. 2 and 7

, carriage


14


comprises a body portion


40


having opposite ends


40




a


and


40




b


, and a clamping plate


42


. Plate


42


is adapted to be removably secured to body portion


40


by a pair of threaded studs


44


mounted on the body portion and extending through corresponding openings


46


in the clamping ring, corresponding washers


48


, lock washers


50


, and nuts


52


. Body portion


40


includes an arcuate, semi-circular recess


54


and clamping plate


42


includes an arcuate, semi-circular surface


56


. When the clamping plate is mounted on the body portion, recess


54


and surface


56


cooperatively provide a circular opening through the carriage having an axis A which, when the carriage is mounted on plate


12


, is coaxial with axis


26


of opening


24


. As will be appreciated from

FIG. 2

, the arcuate surface portions of the recess and clamping ring are adapted to engage about the housing of a router R so as to clampingly mount the router in the carriage with the router axis coaxial with axis A of the carriage and axis


26


of the opening in table plate


12


. It will be appreciated that split adapter collars can be interposed between recess


54


and surface


56


in the carriage for clamping routers having housing diameters smaller than that of router R. Opposite ends


40




a


and


40




b


of body portion


40


of the carriage are provided with circular openings


58


which receive support and guide posts


16


as set forth hereinafter, and circular openings


60


are provided inwardly of each of the openings


58


for receiving the lift screws of lift screw units


18


as set forth more fully hereinafter. Openings


58


are on diametrically opposite sides of the opening provided in carriage


14


by recess


54


and arcuate surface


56


and, likewise, openings


60


are on diametrically opposite sides of the carriage opening. Each of the openings


58


has a post axis


58




a


, and each of the screw openings


60


has a screw axis


60




a


, and axes


58




a


,


60




a


and A are coplanar with respect to a vertical plane P through the carriage.




Preferably, the body portion and clamping plate of carriage


14


are of aluminum, and the carriage has an axial thickness of two inches. Further, as best seen in

FIGS. 1 and 2

, the carriage includes oil impregnated bronze bearing sleeves


62


which are press fit or otherwise secured in openings


58


to sidably receive support and guide posts


16


. The carriage further includes cast bronze bearing sleeves


64


, which are internally threaded for threaded interengagement with the lift screws of lift screw units


18


, and which are received in openings


60


in the carriage and retained in the latter against rotation relative to the carriage by roll pins


66


, or the like, inserted through pin openings


68


which extend through body portion


40


of the carriage and intercept a peripheral edge of openings


60


, as shown in FIG.


7


. Alternatively, the retention of sleeves


64


can be obtained by set screws extending radially into engagement with the sleeves through threaded bores in the body portion.




As will be appreciated from

FIGS. 1-3

of the drawing, support and guide posts


16


, which preferably are of steel, are secured to bottom side


22


of table plate


12


by means of corresponding socket head cap screws


70


extending through openings therefor in plate


12


, not designated numerically, and into threaded engagement with threaded bores


72


provided therefor in the upper ends of the posts. As will be appreciated from

FIGS. 1-4

, each of the lift or adjusting screw units


18


is mounted on table plate


12


for rotation relative thereto about the corresponding screw axis


60




a


. More particularly in this respect, each of the lift screw units


18


includes a threaded lift screw member


74


, preferably of stainless steel, having its upper end threadedly received in a cap member


76


. Cap member


76


is T-shaped in cross section and includes a radially outwardly extending circumferential flange


78


at its upper end rotatably supported in a circular recess


80


provided therefor in top side


20


of plate


12


. Recess


80


includes a central opening


82


through plate


12


which rotatably receives the shank portion


77


of cap member


76


and, preferably, a thrust bearing plate


84


is interposed between flange


78


and the bottom of recess


80


. The lift screw unit is axially captured relative to plate


12


by means of a sprocket wheel


86


, preferably of aluminum, having a hub portion


88


surrounding shank


77


of cap member


76


and a radially outwardly extending peripheral flange


90


at the lower end thereof having sprocket teeth


92


about the periphery thereof. Preferably, a thrust washer


84


is also interposed between the upper end of hub portion


88


and bottom side


22


of plate


12


, and cap member


76


and sprocket wheel


86


are interengaged with screw member


74


for rotation therewith such as by a roll pin


94


. A washer


96


and a stop nut


98


engage against the lower ends of the cap member and sprocket wheel for the purpose set forth hereinafter.




As best seen in

FIGS. 1 and 4

, the upper end of each of the lift screw units as defined by flange


78


is exposed at top side


20


of plate


12


and is provided with a scale plate


100


which is fastened thereto for rotation therewith by means of a threaded fastener


102


. The outer periphery of each scale plate is provided with graduation marks representing an incremental degree of rotation of the lift screw, and the top side of plate


12


is provided on diametrically opposite sides of recess


80


with fixed reference marks


104


relative to which the incremental markings on the scale plate are displaceable. Preferably, screw member


74


has a ½-32 thread, whereby one revolution of the screw displaces the carriage and thus a router bit thereon {fraction (1/32)} inch relative to top side


20


of plate


12


. The graduation marks on scale plate


100


preferably represent approximately 0.001 inch of displacement. Thus, extremely small and precise adjustments of a router bit relative to top surface


20


is possible. Advantageously, scale plate


100


can be loosened and rotated relative to the screw unit so as to preposition a given mark on the plate with one of the reference marks


104


on the table plate. Preferably too, the incremental indicia on scale plate


100


is in increments of about 0.001 inch, thus enabling extremely precise adjustment of a router bit relative to top side


20


of the table plate. Of further advantage is the fact that the scale plates


100


of the two lift screw units are independently settable relative to the corresponding screw member, whereby the scales can be set for referencing two different zero positions for routing operations that cannot be completed in one pass.




As will be best appreciated from

FIGS. 2 and 3

of the drawing, the lift screws are adapted to be simultaneously rotated relative to table plate


12


for adjusting the position of carriage


14


relative thereto by a drive train which includes a sprocket wheel


86


on each of the lift screw members, an idler sprocket wheel unit


106


and a drive sprocket unit


108


mounted on bottom side


22


of plate


12


, and an endless sprocket chain


110


which is trained about sprocket wheels


88


and the sprocket wheels of sprocket wheel units


106


and


108


and, preferably, is a steel roller chain. Sprocket units


106


and


108


are on diametrically opposite sides of opening


24


and are circumferentially between the lift screws and, while not diametrically aligned with one another in the embodiment disclosed, could be so aligned. Sprocket wheel unit


106


includes a sprocket wheel


112


, preferably of aluminum, rotatably mounted on a sprocket wheel support block


114


by means of a shoulder bolt


116


for rotation about the axis thereof. Sprocket wheel


112


includes teeth


118


for engagement with sprocket chain


110


, and support block


114


, which is preferably of aluminum, includes an elongated slot


120


therethrough and by which the support block is mounted on the bottom side


22


of plate


12


such as by a socket head cap screw


122


. Slot


120


and cap screw


122


provide for adjusting the position of sprocket wheel unit


106


so as to maintain a desired tension on the sprocket chain.




As will be best appreciated from

FIG. 5

, drive sprocket unit


108


includes a sprocket wheel


124


of Acetron having a radially outwardly extending peripheral flange


126


between the axially opposite ends thereof and the outer periphery of which is provided with sprocket teeth


128


for engagement with sprocket chain


110


. The sprocket wheel is mounted on bottom side


22


of table plate


12


by means of an L-shaped mounting block


130


having a vertical leg portion


132


secured to plate


12


by means of a pair of socket head cap screws


134


, and a horizontal leg portion


136


spaced from bottom side


22


and rotatably supporting the lower end of sprocket wheel


124


. More particularly in this respect, sprocket wheel


124


includes a circular upper hub portion


138


rotatably received in a circular opening


140


in table plate


12


, an intermediate hub portion


142


underlying bottom side


22


of plate


12


between the latter and flange


126


, and a lower hub portion including a circular portion


144


rotatably received in a circular opening


146


in leg


136


of mounting member


130


. A shoulder portion


148


of the lower hub portion rests on the upper surface of leg


136


. The hub portions of sprocket wheel


124


are provided with a hexagonal passageway


150


therethrough between the axially opposite ends thereof and by which the sprocket wheel is adapted to be rotated to drive sprocket chain


110


and, thus, simultaneously rotate lift screw units


18


. In accordance with one aspect of the invention, the lower end


150


a of passageway


150


is adapted to receive the end of a tool such as flexible drive cable


152


shown in

FIG. 6

of the drawing, so as to enable an operator to rotate the lift screw units while observing rotational displacement of scale plates


100


during an adjusting operation. More particularly in this respect, drive cable


152


includes a flexible, helically wound cable member


154


of spring steel having a hexagonal head


156


at one end which is insertable into end


150




a


of passageway


150


and having a crank-like handle


158


at the opposite end for rotating the cable. Thus, it will be appreciated that end


156


can be inserted into the lower end


150




a


of passageway


150


and cable member


154


flexed outwardly and upwardly of table plate


12


and supported by the operator with one hand while the cable member is turned through the use of crank


158


to drive sprocket wheel


124


. It will be appreciated too that an appropriate tool can be introduced into the upper end of passageway


150


for rotating the sprocket wheel from the top side of plate


12


.




As mentioned hereinabove, stop nuts


98


are provided on lift screw members


74


adjacent the underside of sprocket wheels


86


thereon whereby nuts


98


are between carriage


14


and the underside of table plate


12


and function to stop upward displacement of carriage


14


to preclude engagement thereof with the sprocket wheels and sprocket chain of the drive train. Preferably, the lower ends of screw member


74


are provided with stop nuts


160


which are adapted to engage with and stop downward displacement of carriage


14


to preclude undesired separation of the carriage from the lift screws and guide posts.




While particular emphasis has been placed herein on the preferred embodiment illustrated and described, it will be appreciated that many changes can be made in the preferred embodiment and that other embodiments of the support mechanism can be devised without departing from the principles of the invention. In the respect, for example, the screw units


18


could be diametrically opposed to one another and offset 90° from the preferred coplanar relationship with post


16


, so as to provide the desired balanced suspension and balanced adjustment of the carriage and a router mounted therein. The disclosed arrangement is preferred in that the carriage would have to be increased in size, and thus weight, in order to accommodate such a disposition of the lift screws relative to the guide posts. Further, while it is preferred that the drive arrangement include a steel roller chain and sprocket wheels, it will be appreciated that other toothed wheel and drive belt arrangements can be used to achieve the desired simultaneous rotation of the lift screw units. These and other modifications of the preferred embodiment as well as other embodiments of the invention will be obvious and suggested from the foregoing description of the preferred embodiment, whereby it is to be distinctly understood that the descriptive matter herein is to be interpreted merely as illustrative of the invention and not as a limitation.



Claims
  • 1. A support mechanism for a router having a router axis, comprising a plate having top and bottom sides and an opening therethrough having an opening axis, a carriage beneath said plate for supporting a router coaxial with said opening axis, a pair of guide posts slidably supporting said carriage for axial displacement toward and away from said plate, and a of adjusting screws rotatable relative to said plate and interengaging with said carriage for rotation of said screws to displace said carriage relative to said plate, each of said guide posts having a post axis, each of said adjusting screws having a screw axis, the axes of the posts being coplanar with said opening axis, and the axes of the adjusting screws being coplanar with said opening axis.
  • 2. A mechanism according to claim 1, wherein said adjusting screws are between said pair of guide posts.
  • 3. A mechanism according to claim 1, wherein said opening axis is coplanar with the post and adjusting screw axes.
  • 4. A mechanism according to claim 1, wherein at least one of said adjusting screws has an end exposed at said top side of said plate, and an indica plate on said end for indicating the axial position of said carriage relative to said plate.
  • 5. A mechanism according to claim 4, wherein said indicia plate is settable relative to said one adjusting screw and a reference mark on said top side of said plate.
  • 6. A mechanism according to claim 1, wherein each of the adjusting screws has an end exposed at said top side of said plate, and an indicia plate on the end of each screw for indicating the axial position of said carriage relative to said plate.
  • 7. A mechanism according to claim 6, wherein each of the indicia plates is settable relative to the corresponding adjusting screw and a corresponding reference mark on said top side of said plate.
  • 8. A mechanism according to claim 7, wherein said first and second adjusting screws are between said pair of guide posts.
  • 9. A mechanism according to claim 8, wherein said opening axis is coplanar with the post and adjusting screw axes.
  • 10. A support mechanism for a router having a router axis, comprising a plate having top and bottom sides and an opening therethrough having an opening axis, a carriage beneath said plate for supporting a router coaxial with said opening axis, a pair of guide posts each having a post axis parallel to said opening axis, said guide posts slidably supporting said carriage for axial displacement toward and away from said plate, said guide posts being on diametrically opposite sides of said opening, and a pair of adjusting screws on diametrically opposite sides of said opening, each adjusting screw being rotatable relative to said plate about a corresponding screw axis parallel to said opening axis, and said adjusting screws interengaging with said carriage for rotation of the screws to displace said carriage relative to said plate.
  • 11. A mechanism according to claim 10, wherein the axes of the guide posts and opening are coplanar.
  • 12. A mechanism according to claim 10, wherein the axes of the adjusting screws and opening are coplanar.
  • 13. A mechanism according to claim 10, wherein the axes of the guide posts, adjusting screws and opening are coplanar.
  • 14. A mechanism according to claim 13, wherein the adjusting screws are between the guide posts.
  • 15. A mechanism according to claim 10, wherein each of the adjusting screws has an end exposed at said top side of said plate, and an indicia plate on the end of each screw for indicating the axial position of said carriage relative to said plate.
  • 16. A mechanism according to claim 15, wherein each of the indicia plates is settable relative to the corresponding adjusting screw and a corresponding reference mark on said top of said plate.
  • 17. A mechanism according to claim 10, further including drive means for simultaneously rotating said pair of adjusting screws.
  • 18. A mechanism according to claim 17, wherein said drive means includes means for rotating one of said pair of adjusting screws, and means drivingly interconnecting said one and the other of said pair of adjusting screws for rotation of said one screw to simultaneously rotate the other.
  • 19. A mechanism according to claim 18, wherein said means for rotating one of said pair of adjusting screws includes rotatable operating means accessible at the bottom side of said plate.
  • 20. A mechanism according to claim 18, wherein said drive means includes means for rotating the other of said pair of adjusting screws, whereby said means drivingly interconnecting said one and the other of said pair of adjusting screws simultaneously rotates the one adjusting screw.
  • 21. A mechanism according to claim 17, wherein said drive means includes endless belt means interconnecting said pair of adjusting screws.
  • 22. A mechanism according to claim 17, wherein said drive means includes a sprocket wheel on each adjusting screw for rotation therewith, a pair of sprocket wheels on the bottom side of said plate for rotation relative thereto, and endless belt means trained about the sprocket wheels on the adjusting screws and said pair of sprocket wheels.
  • 23. A mechanism according to claim 22, wherein said means for rotating one of said pair of adjusting screws includes one of said pair of sprocket wheels having an end accessible at said top side of said plate for rotating the one sprocket wheel.
  • 24. A mechanism according to claim 22, wherein one of said pair of sprocket wheels is adjustable for tensioning said belt means.
  • 25. A mechanism according to claim 22, wherein said adjusting screws are on diametrically opposite sides of said opening and said idler sprocket wheels are on diametrically opposite sides of said opening and circumferentially between the adjusting screws.
  • 26. A mechanism according to claim 10, wherein the axes of the guide posts are coplanar with said opening axis, the axes of the adjusting screws are coplanar with said opening axis, and drive means for simultaneously rotating said pair of adjusting screws.
  • 27. A mechanism according to claim 26, wherein said drive means includes a sprocket wheel on each adjusting screw for rotation therewith, a pair of sprocket wheels on the bottom side of said plate for rotation relative thereto, and endless belt means trained about the sprocket wheels on the adjusting screws and said pair of sprocket wheels.
  • 28. A mechanism according to claim 27, wherein one of said pair of sprocket wheels is adjustable for tensioning said belt means.
  • 29. A mechanism according to claim 27, wherein each of the adjusting screws has an end exposed at said top side of said plate, and an indicia plate on the end of each screw for indicating the axial position of said carriage relative to said plate.
  • 30. A mechanism according to claim 29, wherein each of the indicia plates is settable relative to the corresponding adjusting screw and a corresponding reference mark on said top of said plate.
  • 31. A mechanism according to claim 27, wherein the axes of the guide posts, adjusting screws and opening are coplanar.
  • 32. A mechanism according to claim 31, wherein the adjusting screws are between the guide posts.
  • 33. A mechanism according to claim 32, wherein each of the adjusting screws has an end exposed at said top side of said plate, and an indicia plate on the end of each screw for indicating the axial position of said carriage relative to said plate.
  • 34. A mechanism according to claim 33, wherein each of the indicia plates is settable relative to the corresponding adjusting screw and a corresponding reference mark on said top of said plate.
  • 35. A mechanism according to claim 34, wherein one of said pair of sprocket wheels is adjustable for tensioning said belt means.
  • 36. A mechanism according to claim 34, wherein said means for rotating one of said pair of adjusting screws includes one of said pair of sprocket wheels having an end accessible for rotating the one idler sprocket wheel.
  • 37. A support mechanism for a router having a router axis, comprising a plate having top and bottom sides and an opening therethrough having an opening axis, a carriage beneath said late for supporting a router coaxial with said opening axis, a pair of guide posts on said bottom side slidably supporting said carriage for axial displacement toward and away from said plate, each guide post having a post axis, said carriage comprising a body portion having an arcuate recess therein and a clamp plate removably mounted on said body portion and having an arcuate surface facing said recess when said clamp plate is mounted on said body portion, said recess and arcuate surface providing an opening through said carriage for engaging about a router to be supported by the carriage for displacement therewith, and the opening through said carriage having an axis coplanar with the axes of the guide posts.
  • 38. A mechanism according to claim 37, wherein said body portion has opposite ends, and a post opening through each end for slidably receiving a corresponding one of said guide posts.
  • 39. A mechanism according to claim 37, and at least one adjusting screw supported on said plate for rotation relative thereto and threadedly interengaged with said carriage for rotation of the screw to displace the carriage relative to said plate.
  • 40. A mechanism according to claim 37, and a pair of adjusting screws rotatable relative to said plate and threadedly interengaged with said body portion for rotation of the screws to displace the carriage relative to said plate, and means for simultaneously rotating the adjusting screws.
  • 41. A mechanism according to claim 37, wherein the axis of the opening through said carriage is coaxial with the axis of the opening through said plate.
  • 42. A mechanism according to claim 37, wherein the axes of the guide posts and the opening through said plate are coplanar.
  • 43. A mechanism according to claim 42, wherein the axis of the opening through said carriage is coaxial with the axis of the opening through said plate.
  • 44. A mechanism according to claim 43, and a pair of adjusting screws rotatable relative to said plate and threadedly interengaged with said body portion for rotation of the screws to displace the carriage relative to said plate, and means for simultaneously rotating the adjusting screws.
  • 45. A mechanism according to claim 44, wherein said adjusting screws are on diametrically opposite sides of the opening through said plate.
  • 46. A mechanism according to claim 44, wherein each of the adjusting screws has a screw axis, and the axes of the guide posts and adjusting screws are coplanar.
  • 47. A mechanism according to claim 46, wherein said adjusting screws are between said guide posts.
  • 48. A mechanism according to claim 47, wherein each of the adjusting screws has an end exposed at said top side of said plate, and an indicia plate on the end of each screw for indicating the axial position of said carriage relative to said plate.
  • 49. A mechanism according to claim 48, wherein each of the indicia plates is settable relative to the corresponding adjusting screw and a corresponding reference mark on said top of said plate.
  • 50. A mechanism according to claim 46, further including a sprocket wheel on each adjusting screw for rotation therewith, a pair of sprocket wheels on the bottom side of said plate, and an endless belt trained about the sprocket wheels on the adjusting screws and said pair of sprocket wheels, whereby driving of said belt simultaneously rotates the adjusting screws.
  • 51. A mechanism according to claim 50, wherein one of said pair of sprocket wheels has an end beneath said plate for engaging with a tool for rotating the one sprocket wheel to drive said belt.
  • 52. A mechanism according to claim 51, wherein one of said pair of sprocket wheels is adjustable for tensioning said belt.
US Referenced Citations (8)
Number Name Date Kind
3710833 Hammer et al. Jan 1973 A
4454898 Paunica Jun 1984 A
4456042 Clark et al. Jun 1984 A
4537234 Onsurd Aug 1985 A
5139061 Neilson Aug 1992 A
5725036 Walter Mar 1998 A
5772368 Posh Jun 1998 A
6374878 Mastley et al. Apr 2002 B1
Foreign Referenced Citations (1)
Number Date Country
2314653 Jan 2001 CA