The present invention relates to a tool.
Automobiles have many removable parts. Such parts include, but are not limited to, door trims, dashboard components, interior panelling, body protection moulding, badges and name plates, chrome strips, bumperbar inserts, inner guard liners, under bonnet insulators, boot linings, windscreen surrounds and the like. These are retained in position by a variety of fastening means such as plastic clips, trim plugs, metal spring clips, double sided tape, integrated clips and adhesives of various types.
Current tools for removing these parts have the tendency to damage the fasteners or peripheral parts of the automobile.
The present invention is intended to provide a new tool useful for, inter alia, assisting in the manipulation and/or removal of such fastening means so that such damage is minimised if not eliminated.
It is to be understood that, if any prior art publication or prior use is referred to herein, such reference(s) do not constitute an admission that the publication or use forms any part of the common general knowledge in the art, in Australia, or any other country.
In the claims of this application and in the description of the invention, except where the context requires otherwise due to express language or necessary implication, the words “comprise” or variations such as “comprises” or “comprising” are used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention.
According to a first aspect of the present invention there is provided a tool for manipulating an article, said tool comprising:
According to a second aspect of the present invention there is provided a tool for manipulating an article, said tool comprising:
In a further embodiment, during use, the fulcrum point moves along said other surface so as to increase the leverage to said article gradually reducing the applied force thereto.
In one embodiment, the operative portion may be formed with a shaft at an end opposite the first end of the operative portion.
In a further embodiment, the ratio of the radius of the first curved segment of said convex surface to a second curved segment of said convex surface is substantially greater than 1.0.
In another embodiment, the ratio of the radius of said second curved segment subsequent to a subsequent curved segment of said convex surface is substantially greater than 1.0.
In another embodiment, the curve definition for the concave surface is substantially the same as that for the first surface.
In one embodiment, the definition of each of said convex or concave surfaces may further comprise at least one transitional curve segment between adjacent curve segments.
In a further embodiment, the operative portion further comprises a receiving portion for engaging an article by either of said convex or concave surfaces.
In yet another embodiment, the receiving portion is formed substantially central of the operative portion.
In another embodiment, the receiving portion comprises a cut-away portion extending from the first end of the operative portion.
In a further embodiment, the cut-away portion is of uniform width along its length.
In an alternative embodiment, the cut-away portion may comprise a variable width along its length. The cut-away section may be shaped in accordance with that of a specific article.
In yet a further embodiment, the operative portion is in the form of a claw.
In a further embodiment, the tool may comprise a handle portion at said opposite end and attachable to said shaft.
In a further embodiment, the shaft may comprise an engagement means for engaging a complimentary recess formed within said handle portion. The engagement means may comprise at least one protrusion configured to extend radially outward of said shaft and capable of being inserted to said complimentary recess to key into the handle portion.
According to a third aspect of the present invention there is provided a method for manipulating an article within a work-piece using the tool hereinbefore described. Said method comprising the steps of:
In one embodiment, operation of the tool to leverage an article is by the handle portion being moved toward a plane within which the surface of the work-piece resides within.
According to a fourth aspect, there is provided a tool for manipulating an article, said tool comprising:
In a further embodiment, when the concave portion is contacted with an article to be manipulated a lever arm is formed between the point of contact on the concave surface and the fulcrum point, such that the point of contact on the concave surface is selectable.
In another embodiment, said curve of said convex surface is continuous.
In yet another embodiment, said curve of said convex surface comprises more than one discrete curve segment.
Preferred embodiments of the present invention will now the described, by way of example only, with reference to the accompanying drawings, in which:
With reference to
The operative portion 6 further comprises a concave surface 12 that is opposite the convex surface 10. When the tool 2 is in use, one of the convex 10 or concave 12 surfaces engages with the article 4 whereby the other of the convex 10 or concave 12 surfaces becomes in contact with a work-piece 5. Between both two contact points the convex 10 and concave 12 surfaces are co-operable so that a fulcrum point is established between the work-piece 5 and the contacting surface. During operation, the fulcrum point moves along either the convex 10 or concave 12 surfaces that contacts the work-piece 5 so that the leverage supplied to the article 4 and the applied force gradually reduces.
With reference to
The concave surface 12 of the operative portion 6 is formed opposite the first curved surface 10. With reference again to
For the embodiment shown in
The second curved segment 26 of the convex surface 10 corresponds with the sixth curved segment 34 of the concave surface 12. For the embodiment shown, the radii of both these surfaces is the same and is determined to be substantially less than that for curved segments 24 and 32 of the convex surface 10. For both sets of corresponding curves, it has been determined that the resulting curve definition for the convex and concave surfaces results in an optimal curve definition for establishing a wide range of fulcrum positions for leveraging an article 4 during operation. Typically, during operation, the tool 2 is rotated about the article 4 in a direction 52 that is substantially towards a plane within which both the surface of the work-piece 5 and the fulcrum point reside as shown in
As will be appreciated, use of multiple curved segments having different radii to define a single curve inherently generates a point of transition between adjacent curve segments. The severity or abruptness of this transition point is generally influenced by the difference in the lengths of the radii of the adjacent curve segments as well as the centres of curvature of the respective curve segments. The transition point may be ‘softened’ so as to impart a further curve segment that effectively provides a transition curve that links the two adjacent curve segments together. For the curve definition of the convex and concave surfaces of the present invention, it will be appreciated that at least one transition point or transition curve segment may be used to ‘link’ each of the adjacent curve segments so as to define the curvatures appropriately.
The effect of a transition point on the operation of the tool 2 may be that there is a perceivable change felt by the user as the fulcrum point moves shifts from one curve segment to the next when contacting the surface of the work-piece 5. If the transition point is smoothed or rounded to form a transitional curve segment between adjacent curve segments, this smoothing may soften, to the user, the perception of the fulcrum point shifting. In some instances, after repeated use of the tool 2, it may be preferable to a user for the tool 2 to have a transition point to better signal a change in leverage characteristic as the fulcrum point shifts. This may impart a better ‘feel’ to the user during operation of the tool 2. This may be important when removing delicate articles or removing tightly held articles in delicate locations subject to damage.
For the embodiment of the operative portion 6 shown in
In the embodiment of the present invention shown in
In the current embodiment, engagement of an article 4, such as a plug, will normally require a first portion 64 of the article 4, such as a shaft, to be received by the receiving portion 60 so that the concave surface 12 may contact a second portion 66 of the article 4, such as a head of the plug. Generally, the first portion 64 of the article 4 will not be of a dimension greater than the width of the receiving portion 60 so as it may fit within the receiving portion 60. Furthermore, the second portion 66 of the article 4 contacted by the concave surface 12 will generally extend outward from the first portion 64 and have a width no less than the width of the receiving portion 60 so that it may be captured by the concave surface 12 of the operative portion 6. Accordingly, the degree of leverage required may be appropriately selected (shown in
In an alternative embodiment (not shown), the operative portion 6 may not comprise a receiving portion 60. In this embodiment, the first end 8 of the operative portion 6 directly engages the article 4 so that a portion of the concave surface 12 comes in contact with the article 4.
As the shaft 16 of the tool 2 is lowered in direction 52, two sets of reaction forces become active; a first reaction force due to the contact between the second portion 66 of the article 4 with the concave surface 12 of the operative portion 6, and, a second reaction force due to contact between the convex surface 10 and a portion of the surface of the work-piece 5. The latter contact effectively establishes a fulcrum point 42A for the condition 40A shown. It will be realised that two levers arms are now active that operate through the fulcrum point 42 to provide leverage to the article 4; a first lever arm 48 defined by the distance from the fulcrum point 42A to the tip 44 of the operative portion 6, and, a second lever arm 50 defined from the fulcrum point 42A to a portion 46 of the shaft 16 where a leverage force P is applied. The leverage force P will be applied by a user and may generally be applied at any arbitrary point along the shaft 16. For the purposes of demonstrating the operation of the tool 2, the applied force P is taken to be applied at the distal end of the shaft 16 and acts in a direction that is orthogonal to the second lever arm 50 in all instances in
It will be appreciated that the length of the first lever arm 48 can be found from a trigonometric relationship and is dependent upon the angle θ and the length of the fulcrum point 42 to the origin O.
It would be understood that the length of the second lever arm 50 reduces as a function rotation of the tool 2 by the applied force as shown in
Often, removal of articles such as clips used in automobiles requires a large amount of force to initially overcome the friction forces which keep them in place. Once the article has been dislodged from its lodged state, less force, if any, is required to overcome any residual frictional forces as the article is removed. A significant inconvenience can result in too much force continuing to be applied once the initial dislodgement has occurred which can result in loss of the article, i.e, complete dislodgement of the article in one stroke. In a worst case the article can be catapulted from prior tools.
With the greatest amount of force imparted to the article 4 at the start of the leveraging movement (FIG. 8A), the tabulated data shows that the force applied to the article 4 reduces throughout continuation of the movement in a relatively consistent manner. The overall effect of the above is that the user does not have to consciously vary the applied force P as this is automatically controlled due to the curvature of the convex surface varying or shifting the fulcrum point during operation.
A second mode of operation of the tool 2 is shown in
For the embodiment shown in
It will be understood to persons skilled in the art of the invention that many modifications may be made without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
---|---|---|---|
2008900423 | Jan 2008 | AU | national |
Number | Date | Country | |
---|---|---|---|
Parent | 12846917 | Jul 2010 | US |
Child | 13564935 | US | |
Parent | PCT/AU2009/000084 | Jan 2009 | US |
Child | 12846917 | US |