Not Applicable.
Not Applicable.
Not Applicable.
This invention relates generally to service saddles and repair clamps of the type used to establish lateral connections to a pipe and/or to repair and seal fluid leaks in pipes.
Saddles are used to establish lateral connections to large diameter pipes such as may be found in municipal water systems, water irrigations systems, and private water systems. In municipal water systems, for example, residential connections are made by tapping into a large diameter water main to connect to a smaller diameter service line running to the residence.
Typically, saddles are made from castings which include two arcuate section, one having a valve boss integrally formed therewith for making a connection to a service line. The arcuate sections are rigid and have an inside diameter substantially equal to the outside diameter of the pipe to be tapped. The arcuate sections are fastened together around the pipe by means of any combination of nuts, bolts, or hinge mechanisms.
Saddles have also been formed and welded from sheet metal, comprising one or more pieces with welded bolt plates at either end of such a saddle piece allowing the circle of the saddle to be closed around the pipe and tensioned to compress a sealing gasket.
Repair clamps have also been made in similar manner with stainless steel sheet metal, with bolt plates mounted at either end, causing the clamp to be closed around the pipe to compress a complete circumferential gasket.
Such saddles and repair clamps have generally been mounted and tensioned using bolts and a tool capable of applying torque to those bolts. For proper installation they generally require the torqueing tool to be capable of measuring or limiting that torque.
Further, materials used to make pipes are subject to various degrees of thermal expansion and contraction which can cause the pipe to increase in diameter after a saddle is installed and properly tensioned. Such increase in diameter can cause undue stress in saddle or pipe materials and may lead to failure of the saddle or pipe.
It is an object of this invention to provide saddles and repair clamps that overcomes the shortcomings of the prior art.
In one aspect, a saddle for a main pipe having an outer circumference adapted to selectively block a leak through the main pipe or connect a service pipe to the main pipe is provided. The saddle includes a band adapted to wrap around a portion of the main pipe to selectively block a leak in the main pipe portion or connect a service pipe to the main pipe portion. A securement device includes a handle pivotably connected to one of the band opposite sides, a puller pivotably connected to the other of the band opposite sides, and a pivotable connection between the handle and the puller. The puller pivots relative to the handle and pulls the band opposite sides toward one another when the handle is pivoted against the band.
In one form of this aspect, the main pipe has a central axis, and the handle pivots about the one band opposite side around a first axis parallel to the central axis, the puller pivots about the other band opposite side around a second axis parallel to the central axis, and the pivotable connection between the handle and the puller is pivotable about an axis parallel to said central axis. In a further form, the other band opposite side includes a plurality of hooks defining a plurality of second axes wherein the puller is selectively pivoted at a selected one of the plurality of second axes.
In another form of this aspect, at least one pin is slidably connected to the one band opposite side whereby the pin is selectively slidable to trap the handle in a locked position between the pin and the band. In an alternative form, a spring tab is on the one band opposite side whereby the spring tab is selectively biased toward a locked position over a portion of the handle when the handle is pivoted against the band.
In still another form of this aspect, a compression spring is between the other of the band opposite sides and the pivotable connection.
In yet another form of this aspect, the band includes an integral boss adapted to define a connection to a service line extending laterally from the main pipe.
In another form of this aspect, a gasket on the main pipe side of the band prevents leaking of the main pipe where surrounded by the band.
In still another form of this aspect, a plurality of the securement devices are spaced axially on the band.
In another form of this aspect, the first and second axes define a plane, and the band is secured to the main pipe with the pivotable connection between the plane and the main pipe.
In still another form of this aspect, the band opposite sides are pulled toward one another by the puller to tension the band around the main pipe.
In yet another form, the band has an axial dimension and a lateral dimension between opposite sides wrapped around the main pipe portion and the band lateral dimension is less than the main pipe circumference.
In another aspect, a saddle for a main pipe having an outer circumference adapted to selectively block a leak through the main pipe or connect a service pipe to the main pipe is provided. The saddle includes a band adapted to wrap around a portion of the main pipe to selectively block a leak in the main pipe portion or connect a service pipe to the main pipe portion. A first puller is connected to one of the band opposite sides, a second puller is connected to the other of the band opposite sides, and a handle has two links and an intermediate pivotal connection between the links. The handle is pivotally connected on one end to the first puller and pivotally connected on the other end to the second puller, whereby pivoting the handle links into a substantially straight alignment pulls the band opposite sides together.
In one form of this aspect, the band opposite sides are pulled toward one another by the first and second pullers to tension the band around the main pipe.
In another form of this aspect, the band has an axial dimension and a lateral dimension between opposite sides wrapped around the main pipe portion and the band lateral dimension is less than the main pipe circumference.
In still another aspect, a saddle for a main pipe having an outer circumference adapted to selectively block a leak through the main pipe or connect a service pipe to the main pipe is provided. The saddle includes a band adapted to wrap around a portion of the main pipe to selectively block a leak in the main pipe portion or connect a service pipe to the main pipe portion. A securement device includes a handle pivotably connected to one of the band opposite sides, a puller pivotably connected to the other of the band opposite sides and extending over the one band opposite side, and a link pivotably connected on one end to the puller and on the other end to the handle. Pivoting the handle toward the band increases the distance between the handle connection to the one band opposite side and the link connection to the puller
In one form of this aspect, the band opposite sides are pulled toward one another by the securement device to tension the band around the main pipe.
Other objects, features, and advantages of the invention will become apparent from a review of the entire specification, including the appended claims and drawings.
As illustrated throughout, the saddle 25 includes a band 36 which is flexible and may have a lateral dimension less than the outer circumference of the main pipe 30 (i.e., when wrapped around the main pipe 30, the band 36 does not go all the way around the main pipe 30 and thus the opposite sides 38, 39 of the band 36 are spaced apart). However, it should be appreciated that in this and the other structures illustrated herein, the band 36 could have a lateral dimension which is greater than the circumference of the main pipe 30, in which case tightening of the band 36 could result in some overlap of the opposite sides 38, 39 of the band 36. In that case, it should also be appreciated that while tightening of an overlapping band could technically to be said to involve moving the band edges apart (i.e., as the overlap is increased), references herein to the band sides being pulled toward each other are intended to refer to increasing of the overlap.
The boss 32 is integral with the band 12, with the boss 32 aligned with a hole in the main pipe 30 and adapted to conveniently connect with a service pipe.
A securement device 40 is provided to secure the band 36 around the main pipe 30 with sufficient tension that the band 36 tightly squeezes around the main pipe 30 to ensure no leakage between the band 36 and the main pipe 30. A gasket may also be provided between the main pipe 30 and band 36 to facilitate such a connection (see, e.g.,
Specifically, the securement device 40 includes a handle 50 with a pivot connection 52 to one side 38 of the band 36. A puller 60 is pivotally secured on one end to the other side 39 of the band 36 and on the other end the puller 60 has a pivot connection 62 to the handle 50. The pivotal connections are pivotable about axes which are substantially parallel to the main pipe center axis 66.
Advantageously, a plurality of selective pivotal connections between the puller 60 and the band side 39 are provided by hooks 70a, 70b extending axially and adapted to pivotally secure axial wings 72 on that end of the puller 60 whereby the saddle 25 may be adapted for use with different diameter main pipes 30. Any number of hooks may be used to facilitate proper tensioning and compression on pipes with a range of diameters.
As illustrated when comparing
The handle 50B is pivotally secured at 202 to the other band side 39. Further, a link 210 on one end has a pivot connection 214 to an intermediate point of the handle 50B and on the other end has a pivot connection 218 to the puller 60B. It should be appreciated by a comparison of
Advantageously, the securement device 40B also includes a track assembly 240 which includes a track body 244, a wedge lock 248, and an activator wedge 252 which is held in place by a spring 256 mounted to the track body 244 to facilitate tightening. The track body 244 is pivotally connected (at 200) to one side 38 of the saddle band 36B, and the handle 50B is pivotally latched within the hooks (at 202) at the opposite side 39 of the band 36B. The handle 50B is also pivotally connected to the compression link 210 which is in turn pivotally linked with the wedge lock 248. The compression link 210 has a nose 260 which applies pressure to the upper side of the activator wedge 252 when the compression link 210 is in some orientations with reference to the activator wedge 252. When the compression link nose 260 ceases to apply pressure to the activator wedge 252, the spring 256 holds the activator wedge 252 in position such that the wedge lock 238 applies pressure through the separation plate 266 and into the activator wedge 252. When this takes place the wedges no longer move along the track body 244 and the handle 50B is forced to pivot about its connection with the compression link 210. This causes the pivot wise connection between the handle 50B and the band 36B to be forced upward, closing and tensioning the band 36B around the pipe 30 (not shown in
Yet another advantageous saddle configuration is illustrated in
In the
When the saddle 25C is assembled, one of the rigid extensions or pullers 300 passes through the other rigid extension or puller 304, and the buckle 318 is drawn up narrowing the space between the pivot between extension 300 and compression link 316 and the further open attachment point or hook on the handle 50C. This allows the hook 320 to catch and pivot about the axial rod at the terminal end of rigid extension 304. The buckle 320 may then be brought back down by applying pressure to the handle 50C which presses the rigid extensions 300, 304 apart to close and tension the band 36C around the pipe 30.
One side of the band 36E is secured to one side of the boss 32E by an “I” spanner 510, with the legs 514 on one side of the spanner 510 being pivotally secured to that side of the band 36E and the legs 516 on the other side of the spanner 510 nesting in the hinge groove 500 on that side of the boss 32E. A second “I” spanner 520 secures the other side of the boss 32E to the other side of the band 36E. That is, the legs 524 on one side of the spanner or puller 520 nest in the hinge groove 502 on that other side of the boss 32E, and the legs 526 on the other end of the spanner 520 have a pivot connection 530 to an over-center handle 50E. The over-center handle 50E also has a pivot connection 534 to that side of the band 36E with the alignment of the pivot connections 530, 534 and the nesting spanner legs 524 being such that tension in the saddle 25E will hold the handle 50E down in its secured position when assembled on a main pipe 30. It should be appreciated, however, that the boss 32E could be connected to the band 36E in any suitable manner in which the band 36E will secure the boss 32E against a main pipe 30, including, for example, as an integral part of the band 36E without use of the separate “I” spanners 510, 520 (see, e.g., the embodiment of
A suitable O-ring gasket 42 (such as discussed in connection with
In the
It should be appreciated that the various structures shown herein could be used as saddles (e.g., to attach a service line) or repair clamps (e.g., to cover leaks through a main pipe), or both. Thus, it should be appreciated that the configurations shown as saddles with a boss for a service line connection (as in
It should be appreciated that saddles as disclosed herein may be installed without the use of tools, and without requiring that the user be aware of bolt torque or band tension in order to properly install these devices. Further, it should be appreciated that saddles as disclosed herein may readily and reliably be installed on pipes of varying outside diameter. Further, it should be appreciated that saddles such as disclosed herein can readily accommodate variations of pipe diameter due to thermal effects without mechanical failure or leaks.