The present invention relates to a tooth mounting structure for a bucket and a tooth for a bucket.
As a prior art, JP2007-9631A (Japanese published unexamined patent application) discloses a tooth mounting structure for a bucket. In a conventional tooth mounting structure for the bucket, a tooth is mounted to a tooth adapter via a pin member. In this case, the pin member is locked by engaging a retainer with the pin member.
In the conventional tooth mounting structure for the bucket, there is a problem that a backlash occurs between the tooth and the tooth adapter when an excavation is repeatedly performed in case that the tooth is mounted to the tooth adapter via the pin member.
Also, in case that the tooth and the tooth adapter wears by an occasion of the backlash, earth and sand enters between the tooth and the tooth adapter and wear of the tooth and the tooth adapter is facilitated. Thereby, the backlash between the tooth and the tooth adapter can be expanded.
An object of the present invention is to provide a tooth mounting structure for a bucket by which a backlash between a tooth and a tooth adapter can be suppressed. Also, an object of the present invention is to provide a tooth for a bucket by which a backlash between a tooth and a tooth adapter can be suppressed.
A tooth mounting structure for a bucket according to a first aspect includes a tooth adapter and a tooth. The tooth adapter includes a mounting portion mounted to the bucket and a nose portion extending from the mounting portion. The tooth includes an internal space for inserting the nose portion. The nose portion includes a tip portion, a base end portion provided successively from the mounting portion, and a connecting portion provided between the tip portion and the base end portion.
An outer circumference of a cross section, which is obtained by cutting the connecting portion with a plane orthogonal to an axis extending in a longitudinal direction of the nose portion, is formed in an octagonal shape. An outer circumference of a cross section, which is obtained by cutting the base end portion with the plane, is formed in a rectangular shape. An outer circumference of a cross section, which is obtained by cutting the tip portion with the plane, is formed in a rectangular shape. An inner surface of the tooth is formed along an outer surface of the nose portion.
A tooth for a bucket according to a second aspect is mounted to a tooth adapter including a nose portion. The nose portion includes an octagonal connecting portion provided between a rectangular tip portion and a rectangular base end portion. The tooth for the bucket includes a tooth body. The tooth body includes an internal space for inserting the nose portion. An inner circumference of a cross section, which is obtained by cutting a portion where the tooth body faces the connecting portion with a plane orthogonal to an axis extending in a longitudinal direction of the nose portion, is formed along an outer circumference of the connecting portion of the nose portion.
A tooth mounting structure for a bucket of the present invention can suppress a backlash between a tooth and a tooth adapter. Also, a tooth for a bucket of the present invention can suppress a backlash between a tooth and a tooth adapter.
Configuration of a tooth mounting structure 1 for a bucket according to the present embodiment will be described with reference to the drawings. For example, as shown in
(Tooth Adapter)
As shown in
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As shown in
Specifically, the tooth adapter 3 includes a mounting portion 19 and a nose portion 21. The mounting portion 19 and the nose portion 21 configures the adapter body 11. The mounting portion 19 is fixed to the bucket 2. The recess portion 15 is formed in the mounting portion 19.
The nose portion 21 extends from the mounting portion 19. For example, the nose portion 21 is integrally formed with the mounting portion 19. The nose portion 21 protrudes from the mounting portion 19 so as to be away from the bucket 2. The nose portion 21 is formed in a tapered shape. The nose portion 21 is a member that is long in one direction. The longitudinal direction of the nose portion 21 corresponds to the direction in which the axis A1 extends. For example, when a front end surface of the nose portion 21 is viewed from the outside, the axis A1 passes through a center of a tip portion 23 of the nose portion 21 and a center of gravity of the nose portion 21. The first pin hole 13 is formed on the nose portion 21.
As shown in
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An outer surface of the connecting portion 27 is formed in an octagonal shape. For example, each of outer circumferences of cross sections, which is obtained by cutting the connecting portion 27 with each of a cutting plane (b) and a cutting plane (c), is formed in an octagonal shape. An outer circumference of a cross section, which is obtained by cutting the connecting portion 27 with a cutting plane (d) passing through the first pin hole 13, is formed in an octagonal shape. A portion where the outer circumference of the cross section is formed in an octagonal shape is defined as the connecting portion 27.
More specifically, each of both ends of sides L1 facing each other on the connecting portion 27 forms a first ridgeline portion R1 which connects a corner portion of the base end portion 25 and a corner portion of the tip portion 23. For example, in the connecting portion 27, an octagonal side L1 is formed parallel to a plane P1 which includes the axis A1 of the nose portion 21 and an axis center A2 of the pin member 7. The plane parallel to the plane P1 on the connecting portion 27 is formed by the octagonal side L1. As shown in
Also, each of corner portions adjacent to both ends of the side L1 on the connecting portion 27 forms a third ridgeline portion R3 which connects a corner portion of the base end portion 25 and a corner portion of the tip portion 23. For example, as shown in
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Specifically, as shown in
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Specifically, as shown in
(Tooth)
As shown in
The tooth body 29 is formed in a bottomed cylinder shape. An inner surface of the tooth body 29 is formed along an outer surface of the nose portion 21. For example, the inner surface of the tooth body 29 is formed in a tapered shape. The internal space S is formed by forming the tooth body 29 in this way. The nose portion 21 of the tooth adapter 3 is disposed in the internal space S (see
The second pin hole 33 penetrates the tooth body 29. For example, the second pin hole 33 is formed on the tooth body 29 so as to communicate with the first pin hole 13 (see
The guide groove 31 is used for guiding the lock member 9 toward the pin member 7. The guide groove 31 is provided on the inner surface of the tooth 5. For example, the guide groove 31 is provided on the inner surface of the tooth body 29. The guide groove 31 extends from an open end of the tooth body 29 toward an tip of the tooth body 29. Specifically, the guide groove 31 extends from the open end of the tooth body 29 toward the tip of the tooth body 29 along the inner surface of the tooth body 29.
As shown in
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In the third portion 39, an octagonal side L2 is formed parallel to the plane P1. As shown in
Also, a fourth ridgeline portion R4 is formed on an inner surface of the third portion 39 by a corner portion adjacent to the end portion of the side L2. The fourth ridgeline portion R4 is disposed so as to face the third ridgeline portion R3 (see
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Specifically, as shown in
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The tooth 5 can be positioned with respect to the tooth adapter 3 by forming the second ridgeline portion R2 and the fourth ridgeline portion R4 on the inner surface of the tooth 5 and forming the first ridgeline portion R1 and the third ridgeline portion R3 on the tooth adapter 3. In other words, it is possible to suppress a backlash of the tooth 5 with respect to the tooth adapter 3.
(Pin Member)
As shown in
For example, as shown in
The pin member 7 includes an annular groove 7a. The annular groove 7a is formed on an outer peripheral surface of the pin member 7. The annular groove 7a is disposed between the tooth adapter 3 and the tooth 5. The lock member 9 engages with the annular groove 7a. Specifically, an engaging portion 41a (described later) of the lock member 9 engages with the annular groove 7a.
With this configuration, a gap is formed between the pin member 7 and the first pin hole 13 on the base end portion 25 side of the nose portion 21, in a state where the pin member 7 is disposed in the first pin hole 13 of the tooth adapter 3 and the second pin hole 33 of the tooth 5. This gap regulates so that the pin member 7 don't contact with a portion of the base end portion 25 side of the first pin hole 13 during an excavating work and a penetrating work with the bucket 2. Thereby, a durability of the pin member 7 and the first pin hole 13 can be improved.
(Lock Member)
The lock member 9 is used for locking the pin member 7. As shown in
The lock member 9 is disposed between the tooth adapter 3 and the tooth 5. Specifically, the lock member 9 is disposed between an outer surface of the adapter body 11 and the inner surface of the tooth body 29. The lock member 9 is disposed in the guide groove 31 (see
For example, the lock body 41 is a rectangular plate-shaped member. The lock body 41 includes the engaging portion 41a and an opening portion 41b. The engaging portion 41a is a portion that engages with the pin member 7. The engaging portion 41a includes a C-shaped inner peripheral surface. The engaging portion 41a is fitted into the annular groove 7a of the pin member 7. The opening portion 41b is a portion that guides the pin member 7 toward the engaging portion 41a. A distance between opening ends in the opening portion 41b is larger than the diameter of the annular groove 7a of the pin member 7.
As shown in
The lock member 9 is mounted as follows. First, the lock member 9 is disposed on the tooth adapter 3. For example, the lock body 41 is disposed on the outer surface of the adapter body 11. Specifically, the opening portion 41b is disposed at the position of the first pin hole 13 of the adapter body 11. The claw portion 43 is disposed in the recess portion 15 of the adapter body 11.
Next, the tooth 5 is mounted to the tooth adapter 3. After that, the pin member 7 is inserted into the second pin hole 33 of the tooth body 29 and the first pin hole 13 of the adapter body 11. The annular groove 7a of the pin member 7 is disposed so as to face the opening portion 41b of the lock body 41 (see
In this unlocked state, the claw portion 43 is pressed toward the pin member 7. Thereby, the lock body 41 slides toward the pin member 7, and the engaging portion 41a of the lock body 41 fits into the annular groove 7a of the pin member 7 (see
In this way, the pin member 7 is locked by sliding the lock member 9 toward the pin member 7 in the unlocked state. Also, the pin member 7 is unlocked by sliding the lock member 9 in the direction away from the pin member 7 in the locked state.
In the above embodiment, an example is shown in which the lock member 9 engages with the pin member 7 by sliding in the direction from the bucket 2 toward the pin member 7. Instead of this configuration, a tooth mounting structure 101 can be configured as shown in
In this case, as shown in
As shown in
The opening portion 141b is a portion where the pin member 7 is disposed before the pin member 7 is engaged with the engaging portion 141a. The opening portion 141b is provided between the engaging portion 141a and the claw portion 43. The opening portion 141b includes a C-shaped inner peripheral surface. A diameter of the opening portion 141b is larger than the diameter of the pin member 7.
The lock member 109 is mounted as follows. First, the lock member 109 is disposed on the tooth adapter 3. For example, the lock body 141 is disposed on the outer surface of the adapter body 11. The opening portion 141b is disposed at the position of the first pin hole 13 of the adapter body 11.
Next, the tooth 5 is mounted to the tooth adapter 3. After that, the pin member 7 is inserted into the second pin hole 33 of the tooth body 29, the opening portion 141b of the lock member 109, and the first pin hole 13 of the adapter body 11. The annular groove 7a of the pin member 7 is disposed so as to face the opening portion 141b of the lock body 41 (see
In this unlocked state, the claw portion 43 is pressed toward the bucket 2. Thereby, the lock body 141 slides in a direction away from the pin member 7. As a result, the engaging portion 141a of the lock body 141 fits into the annular groove 7a of the pin member 7 (see
In this way, the pin member 7 is locked by sliding the lock member 9 in the direction away from the pin member 7 in the unlocked state. Also, the pin member 7 is unlocked by sliding the lock member 9 in the direction toward the pin member 7 in the locked state.
In the above embodiment, an example is shown in which the inner peripheral surface of the first pin hole 13 is expanded in diameter (see
In this case, for example, as shown in
A second inner peripheral surface 113b of the first pin hole 113, which is formed on the base end portion 25 side of the nose portion 21, is formed in an arc shape. A radius forming the second inner peripheral surface 113b is larger than a radius of the pin member 7. A distance (a major axis) between the first inner peripheral surface 113a and the second inner peripheral surface 113b is larger than the diameter of the pin member 7.
A pair of third inner peripheral surfaces 113c, which is formed between the first inner peripheral surface 113a and the second inner peripheral surface 113b, is formed in a planar shape. The distance (a minor axis) of the pair of third inner peripheral surfaces 113c is larger than the diameter of the pin member 7.
In this case, as shown in
With this configuration, a gap is formed between the pin member 7 and the first pin hole 113 on the base end portion 25 side of the nose portion 21, in a state where the pin member 7 is disposed in the first pin hole 113 of the tooth adapter 3 and the second pin hole 33 of the tooth 5. This gap regulates so that the pin member 7 don't contact with a portion of the base end portion 25 side of the first pin hole 113 during an excavating work and a penetrating work with the bucket 2. Thereby, a durability of the pin member 7 and the first pin hole 113 can be improved.
Here, an example is shown in which the inner peripheral surface of the first pin hole 113 is formed by the first inner peripheral surface 113a, the second inner peripheral surface 113b, and the third inner peripheral surfaces 113c. The inner peripheral surface of the first pin hole 113 can be formed in any shape as long as the inner peripheral surface of the first pin hole 113 includes the elongated hole shape.
In the tooth mounting structure 1 for the bucket 2, the connecting portion 27 of the nose portion 21 is provided between the tip portion 23 and the base end portion 25 of the nose portion 21. In this configuration, the outer circumference of the cross section, which is obtained by cutting the connecting portion 27 with each of the cutting planes (b), (c), and (d), is formed in the octagonal shape. The lengths of the sides L1 and L3 of the connecting portion 27 change in the longitudinal direction as described above.
Also, the inner circumference of the cross section, which is obtained by cutting the third portion 39 where the tooth 5 faces the connecting portion 27 with each of the cutting planes (b), (c), and (d), is formed in the octagonal shape. The lengths of the sides L2 and L4 of the third portion 39 change in the longitudinal direction as described above.
In this configuration, the connecting portion 27, which includes an octagonal outer peripheral surface, is formed at the center portion of the nose portion 21 (the portion between the tip portion 23 and the base end portion 25). The third portion 39, which includes an octagonal inner peripheral surface, is disposed so as to face the connecting portion 27.
In this state, the lengths of the sides L1 and L3 of the connecting portion 27 and the lengths of the sides L2 and L4 of the third portion 39 change in the longitudinal direction. Thereby, the movement of the third portion 39 of the tooth 5 with respect to the connecting portion 27 of the tooth adapter 3 can be restricted. Also, the movement of the third portion 39 of the tooth 5 with respect to the connecting portion 27 of the tooth adapter 3 can be restricted in a direction around the axis A1 of the nose portion 21. Thus, in the tooth mounting structure 1 for the bucket 2 can suppress the backlash between the tooth 5 and the tooth adapter 3.
Although embodiments of the present invention are described, the present invention is not limited to the above embodiments, and various variations can be made without departing from the scope of the invention.
In the above embodiments, a case is shown where the tooth mounting structure 1 and 101 is applied to the bucket 2. The tooth mounting structure 1 and 109 can be applied to a structure different from the bucket 2. For example, the tooth mounting structure 1 and 109 can be applied not only to the bucket 2 but also to a bucket shroud, a ripper point, and the like.
In the above embodiments, an example is shown in which the diameter of the first pin hole 13 is expanded. The first pin hole 13 is formed with the same diameter in an axial direction in which the axis center A2 of the pin member 7 extends.
In the above embodiments, an example is shown in which the lock member 9 locks the pin member 7. The pin member 7 can be locked with an engaging member such as a retainer.
In the above embodiments, an example is shown in which the tooth mounting structure 1 and 109 for the bucket 2 does not include a configuration for positioning the lock member 9. As shown in
In this case, for example, the tooth adapter 3 further includes protrusions 17 and 18. The protrusions 17 and 18 are provided on the outer surface of the tooth adapter 3. For example, the protrusions 17 and 18 are formed on the outer surface of the nose portion 21.
The protrusion 17 of
The protrusion 18 of
According to the present invention, a backlash between a tooth and a tooth adapter can be suppressed.
Number | Date | Country | Kind |
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2019-167278 | Sep 2019 | JP | national |
This application is a U.S. National stage application of International Application No. PCT/JP2020/034169, filed on Sep. 9, 2020. This U.S. National stage application claims priority under 35 U.S.C. § 119(a) to Japanese Patent Application No. 2019-167278, filed in Japan on Sep. 13, 2019, the entire contents of which are hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/034169 | 9/9/2020 | WO |