The present application relates to the technical field of energy storage devices, and in particular, to a top cover assembly, a secondary battery, and a power consumption apparatus.
A secondary battery includes a cover assembly, a housing, and an electrode assembly. The electrode assembly is accommodated in the housing, the top cover assembly is mounted at a top part of the housing and electrically connected to the electrode assembly, so that electric energy of the electrode assembly is introduced to the outside of the housing through a pole on the top cover assembly.
A top cover plate is provided with a mounting hole. Under normal conditions, the pole is sealed and connected to the inside the mounting hole through a sealing ring so as to ensure the sealing performance between the top cover assembly and the pole. However, there is a technical problem of inconvenient mounting when mounting the sealing ring.
Embodiments of the present application provide a top cover assembly, a secondary battery, and a power consumption apparatus, so as to improve the convenience of mounting the sealing ring.
A first aspect of the embodiments of the present application provides a top cover assembly, which includes:
The side wall of the sealing hole section and the side wall of the sealing shaft section are both tilted with respect to the axis of the mounting hole, so that the sealing hole section and the sealing shaft section have a structure that is small on top and large on bottom or large on the top and small on the bottom. So when the pole is inserted into the mounting hole along a direction of the axis of the mounting hole, the distance between the side wall of the sealing hole section and the side wall of the sealing shaft section gradually decreases, creating a squeeze to the sealing ring along a direction perpendicular to the side wall until the sealing ring is mounted in place. It is convenient to mount and can effectively avoid displacement or damage of the sealing ring during the mounting of the pole.
In some embodiments, along a direction pointing from a bottom part to a top part of the top cover plate, the side wall of the sealing hole section and the side wall of the sealing shaft section are both tilted in a direction close to the axis of the mounting hole.
The sealing hole section and the sealing shaft section have a structure that is small on the top and large on the bottom, a bottom end of the sealing hole section and the sealing shaft section is an end having a larger diameter, and a top end is an end having a smaller diameter. The pole is mounted into the mounting hole from bottom to top, and is fixed at the top part of the top cover plate, such that it is more convenient to mount and fix the pole.
In some embodiments, the side wall of the sealing hole section and the side wall of the sealing shaft section are tilted with respect to the axis of the mounting hole at an angle of 5° to 45°.
An angle α of which the side wall of the sealing hole section and the side wall of the sealing shaft section are tilted with respect to the axis of the mounting hole is designed, such that the tilted angle α is located between 5° to 45°. In this way, the mounting of the sealing ring can be facilitated and the reliability of the sealing performance of the sealing ring can be ensured.
In some embodiments, along a thickness direction of the top cover plate, a distance between the side wall of the sealing hole section and the side wall of the sealing shaft section is the same everywhere.
The distance between the sealing hole section and the sealing shaft section along a radial direction of the mounting hole is the same at any thickness position of the top cover plate, such that a uniform mounting gap is formed between the sealing hole section and the sealing shaft section.
In some embodiments, a generatrix of the sealing hole section and a generatrix of the sealing shaft section are both straight lines, and the generatrix of the sealing hole section is parallel to the generatrix of the sealing shaft section.
In the present embodiment, the generatrix of the sealing hole section and the generatrix of the sealing shaft section are both straight lines, accordingly, the sealing hole section is a circular table shaped hole, and the sealing shaft section is a circular table shaped shaft, which facilitates the process of the sealing hole section and the sealing shaft section, and increases the convenience of process.
When the sealing ring is disposed between the side wall of the sealing hole section and the side wall of the sealing shaft section, the sealing ring can be uniformly compressed to ensure a sealing effect of the sealing ring.
In some embodiments, the top cover assembly provided by the present application further includes a first insulating member and a second insulating member, and the first insulating member and the second insulating member are respectively located at both sides of the top cover plate; the first insulating member, the second insulating member, the side wall of the sealing hole section, and the side wall of the sealing shaft section form a sealing cavity, and the sealing ring is located in the sealing cavity.
Through the arrangement of the first insulating member and the second insulating member, the insulation between the pole and the top cover plate can be realized, avoiding a short circuit caused by the contact between the pole and the top cover plate.
In addition, the first insulating member, the second insulating member, the side wall of the sealing hole section, and the side wall of the sealing shaft section form a sealing cavity, and the sealing ring is located in the sealing cavity. The first insulating member and the second insulating member form a restraint on the sealing ring at two ends of the mounting hole along the axis direction respectively, to prevent the sealing ring from slipping off along an end part of the sealing hole section during the process of the pole being inserted into the mounting hole and squeezing the sealing ring. This affects an effective contact area between the sealing ring and the sealing hole section and an effective contact area between the sealing ring and the sealing shaft section, thereby improving the reliability of the sealing performance
In some embodiments, a thickness of the sealing ring is less or equal to a thickness of the top cover plate.
Through the design of the thickness of the sealing ring less than or equal to the thickness of the top cover plate, both the sealing ring can be fully compressed and an effective utilization rate of the sealing ring can be increased, but also an overall thickness of the top cover plate can also be reduced, and the energy density of the secondary battery can be increased.
In some embodiments, a gap is left at between least one top corner of the sealing cavity and the sealing ring, and the gap allows an elastic restoring force of the sealing ring to be released, thereby avoiding damage to the sealing ring under the action of an excessive pressing force.
In some embodiments, the first insulating member is disposed at an end of the mounting hole having a smaller diameter. The mounting hole further includes a restraint hole section, and the restraint hole section is disposed at an end of the sealing hole section facing the first insulating member, and communicated with the sealing hole section. The first insulating member is provided with a restraint protrusion, and the restraint protrusion is located between the restraint hole section and the pole.
Where, a restraint hole section is provided at an end of the sealing hole section having a smaller diameter, so an obtuse angle is formed between an inner wall of the sealing hole section and an inner wall of the restraint hole section, which effectively prevents damage to edges of the sealing hole section and scratches on the sealing ring.
In addition, the first insulating member is provided with a restraint protrusion, and the restraint protrusion is located between the restraint hole section and the pole. On the one hand, the restraint protrusion forms a reliable positioning and insulation between the top cover plate and the pole, preventing the pole from wobbling or short-circuiting with the top cover plate; on the other hand, the sealing ring is ensured to be completely accommodated in the sealing hole section, forming a reliable sealing.
In some embodiments, the top cover plate is made of an insulating material. In this way, the top cover plate can be provided insulated from the pole, and preventing the short circuit caused by contact between the pole and the top cover plate and the safety is improved.
A second aspect of the embodiments of the present application provides a secondary batter, which includes any one top cover plate provided by the present application.
Since the secondary battery in the embodiment includes the above top cover assembly, and accordingly also has an advantage of the top cover assembly. That is, the side wall of the sealing hole section and the side wall of the sealing shaft section both tilted with respect to the axis of the mounting hole, so that the sealing hole section and the sealing shaft section have a structure that is small on top and large on bottom or large on the top and small on the bottom. So when the pole is inserted into the mounting hole along the direction of the axis of the mounting hole, the distance between the side wall of the sealing hole section and the side wall of the sealing shaft section gradually decreases, creating a squeeze to the sealing ring along the direction perpendicular to the side wall until the sealing ring is mounted in place. It is convenient to mount and can effectively avoid displacement or damage of the sealing ring during the mounting of the pole.
A third aspect of the embodiments of the present application provides a power consumption apparatus, which includes the secondary battery provided by the present application, and the secondary battery is configured to provide electric energy.
Since the power consumption in the embodiment includes the above top cover assembly, and accordingly, also has the advantage of the top cover assembly. That is, the side wall of the sealing hole section and the side wall of the sealing shaft section are both tilted with respect to the axis of the mounting hole, so that the sealing hole section and the sealing shaft section present have a structure that is small on top and large on bottom or large on the top and small on the bottom. So when the pole is inserted into the mounting hole along the direction of the axis of the mounting hole, the distance between the side wall of the sealing hole section and the side wall of the sealing shaft section gradually decreases, creating a squeeze to the sealing ring along the direction perpendicular to the side wall until the sealing ring is mounted in place. It is convenient to mount and can effectively avoid displacement or damage of the sealing ring during the mounting of the pole.
It should be understood that, the foregoing general description and the coming detailed description are merely exemplary and cannot limit the present application.
1—Top cover assembly;
2—Housing;
3—Electrode assembly; and
4—Insulating membrane.
The accompanying drawings herein, which are incorporated in and constitute a part of the specification, illustrate embodiments that conform to the present application, and serve to explain the principles of the present application in combination with the specification.
In order to illustrate the technical solution in the embodiments of the present application more clearly, brief description will be made below to the drawings required in the embodiments of the present application, and apparently, the drawings described below are some embodiments of the present application only, and other drawings could be obtained based on these drawings by those ordinary skilled in the art without creative efforts.
To make the objectives, technical solutions, and advantages of the present application clearer and more comprehensible, the present application will be further described below in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely used to explain the present application, but are not intended to limit the present application.
In the description of the present application, unless otherwise specified and limited explicitly, the terms such as “first” and “second” are merely intended for a purpose of description, and shall not be understood as an indication or implication of relative importance. Unless otherwise specified or illustrated, the term “a plurality of” refers to two or more; the terms “connection” and “fixing” should be understood broadly, for example, the “connection” may either be a fixed connection, or a detachable connection, or an integrated connection, or an electrical connection; and the “connection” may either be a direction connection, or an indirect connection through an intermediary. Those of ordinary skill in the art may appreciate the specific meanings of the foregoing terms in the present application according to specific circumstances.
In the description of the specification, it should be understood that the terms representing directions such as “up” and “down” described in the embodiments of the present application are described from the angles shown in the accompanying drawings, and should not be understood as limitation on the embodiments of the present application. In addition, in the context, it should also be understood that when it is mentioned that an element is connected “on” or “under” another element, it can not only be directly connected “on” or “under” another element, but also be indirectly connected “on” or “under” another element through an intermediate element.
An inventor found that when a pole is sealed and connected to a mounting hole through a sealing ring, usually, the sealing ring is L-shaped in cross-section (hereinafter referred to as “L-shaped sealing ring”). The upper half portion of the L-shaped sealing ring (that is, the vertical arm portion of the “L” shape) extending into the mounting hole and the lower half portion (that is, the bottom arm portion of the “L” shape) located at one side of the top cover plate in a thickness direction. The L-shaped sealing ring is sealed by squeezing the lower half portion of sealing ring by the force of the secondary battery in a height direction. The lower half portion of the L-shaped sealing ring is located at one side of the top cover plate, which occupies the space in the height direction, resulting in a reduction in the energy density of the secondary battery. By removing the lower half portion of the L-shaped sealing ring, only the portion of the sealing ring located in the mounting hole is remained, i.e. the shape of the cross-section is changed to an approximate “O” shape, hereinafter referred to as the “O-shaped sealing ring”, so as to improve the energy density of the secondary battery. The inventor found that this structure has a technical problem of inconvenient mounting of the sealing ring. Based on the inventor's findings, the present application provides a new top cover assembly to improve the convenience of the mounting of the sealing ring.
As shown in
The electrode assembly includes an electrode unit and tabs, and the tabs may be disposed at two end parts of the electrode unit, or may be disposed at intervals on a top part of the electrode unit. The electrode unit includes a positive electrode plate, a negative electrode plate, and a separator. The separator is located between adjacent positive electrode plate and negative electrode plate to separate the positive electrode plate from the negative electrode plate.
In a possible design, the positive electrode plate, the separator, and the negative electrode plate are stacked in sequence and wound to form the electrode unit of the electrode assembly 3, that is, the electrode unit is a winding structure. In another possible design, the positive electrode plate, the separator, and the negative electrode plate are stacked in sequence to form the electrode unit of the electrode assembly, and the electrode unit is a laminated structure. In the meantime, the electrode unit is formed with a gap, through which the electrolyte can enter the electrode unit and infiltrate the positive electrode plate and the negative electrode plate.
Where, the positive electrode plate includes a positive electrode current collector (for example, aluminium foil) and a layer of positive active substance (for example, ternary material, lithium iron phosphate, or lithium cobaltate) coated on a surface of the positive electrode current collector. The negative electrode plate includes a negative electrode current collector (for example, copper foil) and a layer of negative active substance (for example, graphite, carbon, or silicon) coated on a surface of the negative electrode current collector. At the positive electrode of the electrode assembly 3, the tab is connected to the positive electrode plate and extends from the electrode unit, and the tab may be formed by directly cutting the positive electrode current collector. At the negative electrode of the electrode assembly 3, the tab is connected to the negative electrode plate and extends from the electrode unit, and the tab may be formed by directly cutting the negative electrode current collector.
As shown in
Where, a mounting hole 100 includes a sealing hole section 100a, a pole 11 includes a sealing shaft section 110, the sealing shaft section 110 is inserted into the sealing hole section 100a, and a side wall of the sealing hole section 100a and a side wall of the sealing shaft section 110 are both tilted with respect to an axis of the mounting hole 100. A gap is provided between the sealing hole section 100a and the sealing shaft section 110. A sealing ring 12 is provided between the side wall of the sealing hole section 100a and the side wall of the sealing shaft section 110, that is, the sealing ring 12 is disposed in the above gap.
During the mounting, the sealing ring 12 is inserted into the mounting hole 100 along an end of the mounting hole 100 having a larger diameter, and an end of the pole 11 having a smaller diameter is mounted into an inner ring of the sealing ring 12 so that the sealing ring 12 is positioned between the sealing hole section 100a and the sealing shaft section 110. When the pole 11 is inserted into the mounting hole 100 along a direction of the axis of the mounting hole 100, the distance between the side wall of the sealing hole section 100a and the side wall of the sealing shaft section 110 gradually decreases, creating a squeeze to the sealing ring 12 along a direction perpendicular to the side wall until the sealing ring 12 is mounted in place. It is convenient to mount and can effectively avoid displacement or damage of the sealing ring 12 during the mounting procedure of the pole 11.
In addition, since the side wall of the sealing hole section 100a and the side wall of the sealing shaft section 110 are both tilted with respect to the axis of the mounting hole 100, the distance between the two along the direction perpendicular to the side wall is less than the distance between the two along the radial direction of the mounting hole 100, thus enabling a greater squeezing effect on the sealing ring 12, and achieving a reliable sealing performance.
In some embodiments, “the side wall of the sealing hole section 100a and the side wall of the sealing shaft section 110 are both tilted with respect to the axis of the mounting hole 100” means that along the thickness direction of the top cover plate 10, an aperture of the sealing hole section 100a gradually changes, a shaft diameter of the sealing shaft section 110 gradually changes, so that the sealing hole section 100a and the sealing shaft section 110 both present a structure with an large end and an small end.
Where, along the thickness direction of the top cover plate 10, the aperture of the sealing hole section 100a and the shaft diameter of the sealing shaft section 110 may be changed linearly such that a generatrix of the sealing hole section 100a and a generatrix of the sealing shaft section 110 are both straight lines. The aperture of the sealing hole section 100a and the shaft diameter of the sealing shaft section 110 may also change non-linearly such that the generatrix of the sealing hole section 100a and the generatrix of the sealing shaft section 110 may be non-straight lines (for example, a curve line or a broken line, etc.).
In some embodiments, along the thickness direction of the top cover plate 10, a distance (a distance along the radial direction of the mounting hole 100) between the side wall of the sealing hole section 100a and the side wall of the sealing shaft section 110 is the same everywhere. That is, at any thickness position of the top cover plate 10, the distance between the sealing hole section 100a and the sealing shaft section 110 along the radial direction of the mounting hole 100 is the same. Accordingly, a uniform mounting gap is formed between the sealing hole section 100a and the sealing shaft section 110. The sealing ring 12 is disposed between the side wall of the sealing hole section 100a and the side wall of the sealing shaft section 110, and a uniform mounting gap is formed between the sealing hole section 100a and the sealing shaft section 110, so that the sealing ring 12 can be uniformly compressed and ensure the sealing effect.
As shown in
In some embodiments, along a direction (direction Y) pointing from a bottom part to a top part of the top cover plate 10, the side wall of the sealing hole section 100a and the side wall of the sealing shaft section 110 are both tilted in a direction close to the axis of the mounting hole 100. That is, the sealing hole section 100a and the sealing shaft section 110 both have a structure that is small on the top and large on the bottom, and a bottom end of the sealing hole section 100a and a bottom end of the sealing shaft section 110 are ends having larger diameter, and the top ends are ends having smaller diameter. The pole 11 is mounted into the mounting hole 100 from bottom to top, and is fixed at the top part of the top cover plate 10, so that it is more convenient to mount and fix the pole 11. In addition, since a bottom end of the pole 11 needs to be connected to an adapting sheet 16, and connected to the tab of the electrode assembly 3 through the adapting sheet 16. The pole 11 is mounted into the mounting hole 100 from bottom to top, which can prevent deformation or movement of the adapting sheet 16 during the mounting of the pole 11.
Of course, the sealing hole section 100a and the sealing shaft section 110 may further be configured to present structures that are large on the top and small on the bottom, so that top ends of the sealing hole section 100a and the sealing shaft section 110 are ends having larger diameter, and bottom ends are ends having smaller diameter, and the pole 11 is mounted into the mounting hole 100 from bottom to top.
In some embodiments, as shown in
As shown in
In one embodiment, the top cover plate 10 is made of metallic material. The first insulating member 13 and the second insulating member 14 can further achieve the insulation between the pole 11 and the top cover plate 10, and avoid the short circuit caused by the contact between the pole 11 and the top cover plate 10.
In another embodiment, the top cover plate 10 is made of an insulating material. The first insulating member 13 and the second insulating member 14 can be provided as independent components from the top cover plate 10 or can be integrally formed with the top cover plate 10.
The first insulating member 13, the second insulating member 14, the side wall of the sealing hole section 100a, and the side wall of the sealing shaft section 110 form a sealing cavity 101, and the sealing ring 12 is located in the sealing cavity 101. The first insulating member 13 and the second insulating member 14 form a restraint on the sealing ring 12 at the two ends of the mounting hole 100 along the axis direction respectively, to prevent the sealing ring 12 from slipping off along an end part of the sealing hole section 100a during the process of the pole 11 being inserted into the mounting hole 100 and squeezing the sealing ring 12. This affects an effective contact area between the sealing ring 12 and the sealing hole section 100a and an effective contact area between the sealing ring 12 and the sealing shaft section 110, thereby improving the reliability of the sealing performance.
Further, a thickness of the sealing ring 12 is not greater than a thickness of the top cover plate 10. A top part of the sealing ring 12 does not exceed a top part of the top cover plate 10, and a bottom part of the sealing ring 12 does not exceed a bottom part of the top cover plate 10. The sealing ring 12 is completely accommodated in the sealing hole section 100a along the thickness direction of the top cover plate 10. In this way, not only can the sealing ring 12 be fully compressed to improve an effective utilization rate of the sealing ring 12, that is, a portion of the sealing ring 12 exceeds the sealing hole section 100a cannot be compressed or fully compressed, so that this portion cannot have a sealing effect; but also, an overall thickness of the top cover assembly 1 can be reduced, and the energy density of the secondary battery can be improved.
Further, a gap 102 (refer to
Further, the first insulating member 13 is disposed at an end of the sealing hole section 100a having a smaller diameter end, that is, the first insulating member 13 is disposed at an end of the mounting hole 100 having a smaller diameter. Accordingly, the second insulating member 14 is disposed at an end of the sealing hole section 100a having a larger diameter. The mounting hole 100 further includes a restraint hole section 100b, and the restraint hole section 100b is disposed at an end of the sealing hole section 100a facing the first insulating member 13, and communicated with the sealing hole section 100a. A sharp edge of the sealing hole section 100a are eliminated by means of the restraint hole section 100b. That is, when the sealing hole section 100a penetrates the top cover plate 10 along the thickness direction of the top cover plate 10, a sharp acute angle is formed between an inner wall of the end of the sealing hole section 100a having a smaller diameter and the surface of the top cover plate 10, which easily causes damage to the edge of the sealing hole section 100a or scratches on the sealing ring 12. A restraint hole section 100b is provided at an end of the sealing hole section 100a having a smaller diameter, so an obtuse angle is formed between an inner wall of the sealing hole section 100a and an inner wall of the restraint hole section 100b, which effectively prevents damage to an edge of the sealing hole section 100a and scratches on the sealing ring 12.
The first insulating member 13 is provided with a restraint protrusion 130, and the restraint protrusion 130 is located between the restraint hole section 100b and the pole 11 (an annular gap between the restraint hole section 100b and the pole 11). On the one hand, the restraint protrusion 130 forms a reliable positioning and insulation between the top cover plate 10 and the pole 11, preventing the pole 11 from wobbling or short-circuiting with the top cover plate 10; on the other hand, the sealing ring 12 is ensured to be completely accommodated in the sealing hole section 100a, forming a reliable sealing performance
Embodiments of the present application further provides a power consumption apparatus, which includes the secondary battery in the above embodiments, and the secondary battery is configured to provide electric energy.
Where, the power consumption apparatus may be a vehicle, for example, the vehicle may be fuel-powered vehicle, a gas-powered vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, and the like.
In addition, the power consumption may be other energy storage apparatuses, such as mobile phones, portable devices, notebook computers, electronic toys, electric tools, ships, spacecrafts, and the like, where the spacecrafts include airplanes, rockets, space shuttles and spaceships, and the like.
The foregoing descriptions are merely a part of embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent substitution, improvement etc., made within the spirit and principle of the present application shall fall within the protection scope of the present application.
Number | Date | Country | Kind |
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201921510303.2 | Sep 2019 | CN | national |
This application is a continuation of International Application No. PCT/CN2020/113946, filed on Sep. 8, 2020, which claims priority to Chinese Patent Application No. 201921510303.2, filed with the Chinese Patent Office on Sep. 11, 2019 and entitled “BATTERY MODULE, BATTERY PACK, AND DEVICE”, both of which are hereby incorporated by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/CN2020/113946 | Sep 2020 | US |
Child | 17505753 | US |