Top load ratchet wrench

Information

  • Patent Grant
  • 6260448
  • Patent Number
    6,260,448
  • Date Filed
    Tuesday, December 21, 1999
    25 years ago
  • Date Issued
    Tuesday, July 17, 2001
    23 years ago
Abstract
A ratchet wrench having the opening in the head formed from the top with the pawl being disposed adjacent to the gear within the opening. A retaining plate is disposed over the gear and pawl in the opening in the head. An aperture is formed in the cover plate aligned with a recess in the top of the pawl. A reversing lever with an offset tang is received in the aperture and engages the recess in the pawl. Alternate embodiments of the engagement of reversing lever with the pawl are disclosed. A quick release for sockets attached to the wrench is disclosed.
Description




FIELD OF THE INVENTION




The present invention relates to a ratchet wrench and more particularly to a ratchet wrench in which the pawl and reversing lever are top loaded and the reversing lever is keyed to the pawl.




BACKGROUND OF THE INVENTION




There are numerous ratchet wrenches which have a pawl which is inserted in the top surface of the head of the wrench and which have dirt seals.




Slusar et al in U.S. Pat. No. 4,934,220 disclose a sealed ratchet wrench to reduce dirt contamination.




Arnold et al in U.S. Pat. No. 5,178,047 disclose a reversible ratchet wrench having a head portion with a drive member with teeth and a partially cylindrical pawl member having teeth which engage the teeth on the drive member. The stem of a lever is received in a cooperating bore in the pawl. A multi-sided shelf is formed on the stem, the shelf being received in the top of the pawl. A number of embodiments are disclosed and consideration is given throughout the reduction of the entry of dirt and other contaminants into the cavities.




However, further improvement is needed to facilitate more automated assembly of the tools and to improve the strength of the head of the wrench.




BRIEF SUMMARY OF THE INVENTION




It is an object of the invention to provide a ratchet wrench which is designed to facilitate automated assembly.




It is another object of the invention to provide a ratchet wrench which has increased strength.




It is a further object of the invention to provide a ratchet wrench with reduced possibility for contamination by dirt.




In accordance with the teachings of the present invention, there is disclosed a ratchet wrench having a handle and a head connected thereto, the head having a top surface, a bottom surface and an opening therebetween. An improvement to the ratchet wrench is the opening formed from the top surface of the head. The opening has two overlapping portions, a first portion being distal from the handle and being a through opening, the second portion being a blind bore proximal to the handle. A gear has a tang formed on a bottom surface thereof. The gear is disposed in the first portion of the opening with the tang extending outwardly from the bottom surface of the head. A pawl has a keying means formed on a top surface. The pawl is disposed in the second portion of the opening in the head with the keying means being oriented toward the top surface of the head. A retaining plate is disposed over the gear and the pawl and is received in the opening in the head. The retaining plate has a larger segment and a smaller segment. The larger segment of the plate is received in the first portion of the opening in the head. The smaller segment of the plate is received in the second portion of the opening in the head and has an aperture formed therein. The aperture is aligned with the keying means in the top surface of the pawl. A reversing lever has an engaging means formed on a bottom surface. The reversing lever is disposed in the second portion of the opening in the head wherein the engaging means extends through the aperture in the retaining plate and is engaged with the keying means in the top surface of the pawl. The reversing lever is retained therein. Means are provided to hold the retaining plate on the head of the wrench.




In further accordance with the teachings of the present invention, there is disclosed a ratchet wrench comprising a handle and a head connected thereto. The head has a top surface, a bottom surface and an opening therebetween. The opening is formed from the top surface of the head. The opening has two overlapping portions, the first portion being distal from the handle and the second portion being proximal to the handle. A pawl has a keying means formed on a top surface. The pawl is disposed in the second portion of the opening in the head with the keying means being oriented toward the top surface of the head. A reversing lever has a depending tang. The tang is received in the keying means in the pawl. Means are provided to retain the pawl in the head of the wrench.




In still further accordance with the teachings of the present invention, there is disclosed a ratchet wrench having a handle with a head connected thereto. An opening is formed in the head. A pawl is disposed in a portion of the opening, the pawl having a keying means formed on an upper surface thereof. A reversing lever has a stem formed on a bottom surface. The stem has an engaging means formed thereon. A retaining plate has an aperture formed therein, the aperture being aligned with the keying means in the top of the pawl. The reversing lever is disposed in the portion of the opening in the head such that the stem extends through the aperture in the retaining plate and is received in the keying means in the pawl. In this manner the reversing lever is retained by the retaining plate and further, pivotal movement of the reversing lever produces concomitant pivotal movement of the pawl to provide forward and reverse ratcheting of the wrench.




Additionally, in accordance with the teachings of the present invention, there is disclosed a ratchet wrench having a handle and a head connected thereto, the head having a top surface, a bottom surface and an opening therebetween. The opening is formed from the top surface of the head. The opening has two overlapping portions, a first portion being distal from the handle and being a through opening, the second portion being a blind bore proximal to the handle. A gear has a top surface and a bottom surface, a tang formed on the bottom surface thereon. The gear is disposed in the first portion of the opening with the tang extending from the bottom surface of the head. The tang has a transverse opening therein. A first detent ball is disposed in the transverse opening wherein a socket is removably retained on the tang. A pawl is disposed in the second portion of the opening in the head and engages the gear. A retaining plate is disposed over the gear and the pawl is received in the opening in the head. A blind bore is formed axially in the gear and extends into the tang. A spring is disposed in the blind bore supporting a second detent ball, the second detent ball contacting the first detent ball. A shaft having a first end and a second end is disposed in the blind bore in the gear. The first end contacts the second detent ball. The second end is connected to a button, the button extending outwardly from the top surface of the gear. The button has a flange formed on a bottom surface thereof adjacent to the second end of the shaft. The flange is disposed and retained in the blind bore in the gear. Pressure on the button compresses the spring and moves the second detent ball lower in the blind bore such that the first detent ball moves toward the blind bore and releases the socket from the tang.




These and other objects of the present invention will become apparent from a reading of the following specification taken in conjunction with the enclosed drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the ratchet wrench of the present invention.





FIG. 2

is a top plan view of the ratchet wrench of the present invention.





FIG. 3

is a cross-sectional view taken across the lines


3





3


of FIG.


2


.





FIG. 4

is a top plan view of the pawl.





FIG. 5

is a cross-sectional view along the lines


5





5


of FIG.


4


.





FIG. 6

is a front elevation view of the pawl.





FIG. 7

is a back elevation view of the pawl.





FIG. 8

is a side elevation view of the pawl.





FIG. 9

is a side elevation view of the reversing lever.





FIG. 10

is a front elevation view of the reversing lever.





FIG. 11

is a bottom plan view of the reversing lever.





FIG. 12

is a top plan view of the plate.





FIGS. 13-15

are a sequence of views showing the insertion and retention of the reversing lever with respect to the retaining plate.





FIG. 13

shows the tang of the reversing lever being introduced into the aperture in the plate.





FIG. 14

shows the tang shelf of the reversing lever received in the aperture in the plate.





FIG. 15

shows the tang shelf of the reversing lever received in the aperture in the plate wherein the reversing lever has been turned from FIG.


13


.





FIG. 16

is an exploded view of the ratchet wrench of the present invention.





FIG. 17

is a side elevation view of an embodiment with barbs on the upper portion of the stem of the reversing lever.





FIG. 18

is a partial cutaway view of an embodiment with the stem of the reversing lever press fit into the pawl.





FIG. 19

is a partial cutaway view of an embodiment with barbs on the end of the stem of the reversing lever engaged in a recess in the pawl.





FIG. 20

is a partial cutaway view showing schematically for ease of illustration, an embodiment of the quick release.





FIG. 21

is a view of

FIG. 20

with the button being depressed to release the socket.





FIG. 22

is a partial cutaway view showing schematically for ease of illustration, an alternate embodiment of the quick release.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to

FIGS. 1-3

, the ratchet wrench


10


of the present invention has a low profile. The handle


12


is connected to the head


14


. The head


14


has a top surface


16


and a bottom surface


18


. An opening is formed in the head


14


from the top surface


16


. The opening has two overlapping portions. The first portion


20


of the opening (see

FIG. 16

) is distal from the handle


12


and is a through opening between the top surface


16


and the bottom surface


18


of the head


14


. The second portion


22


of the opening is proximal to the handle


12


and preferably, is a blind bore which does not extend through the bottom surface


18


of the head


14


.




A gear


24


is disposed in the first portion


20


of the opening. The gear


24


has a plurality of spaced-apart teeth formed about the circumference thereof. A tang


28


is formed on the bottom of the gear


24


with the tang


28


extending outwardly from the bottom surface


18


of the head


14


. The gear


24


may have a boss formed on the top surface thereof. The boss, if present, is disposed near the top surface


16


of the head


14


.




As shown in

FIGS. 4-8

, a pawl


30


has a keying means


32


formed in a top surface of the pawl


30


. Preferably, the keying means


32


is an elongated groove which is oriented across the pawl (that is, between the sides). The teeth


34


on the pawl


30


engage the teeth on the gear


24


.




A blind bore


36


is formed in the handle


12


communicating with the second portion


22


of the opening. A detent means


38


is disposed in the blind bore


36


to urge the teeth on the pawl


30


into contact with the teeth on the gear


24


.




As shown in

FIGS. 1

,


3


, and


9


-


11


, the reversing lever


40


is disposed in the second portion of the opening


22


. In one embodiment, the reversing lever


40


has an undercut tang


42


formed on a lower surface of the reversing lever


40


. The undercut tang


42


has a shelf or ledge


44


formed thereon. The configuration of the shelf or ledge


44


is not critical. It must be able to interface or bear on the lower surface of the retaining plate


48


as will be described. The distal end


46


of the tang


42


is received in the keying means


32


in the top of the pawl


30


.




A retaining plate


48


is disposed in the opening in the head


14


above the gear


24


and the pawl


30


(

FIGS. 2

,


3


and


12


). The retaining plate


48


has a larger diameter segment


50


and a smaller diameter segment


52


. The larger segment


50


is disposed in the first portion


20


of the opening and the smaller segment


52


is disposed in the second portion


22


of the opening. An aperture


56


is formed in the approximate center of the smaller segment


52


. When the retaining plate


48


is disposed in the opening in the head


14


, the aperture


56


is axially aligned with the keying means (recess)


32


in the pawl


30


which is under the retaining plate


48


. Preferably, the retaining plate is in the shape of a FIG.


8


.




The undercut tang


42


on the reversing lever


40


is received in the aperture


56


in the smaller segment


52


of the retaining plate


48


such that the undercut tang


42


passes through the aperture


56


(FIGS.


13


-


15


). The reversing lever


40


is rotated so that the ledge


44


on the tang


42


is engaged beneath the retaining plate


48


with the ledge


44


bearing against the underside of the plate


48


. The distal end


46


of the tang is received in the keying means (recess)


32


in the pawl


30


.




In this manner, the reversing lever


40


is axially secured to the wrench and further pivotal movement of the reversing lever produces concomitant movement of the pawl to provide forward and reverse ratcheting of the wrench.




The reversing lever


40


may have stem


41


or an undercut tang


42


formed on the lower surface thereof. The stem


41


may have alternate embodiments.




As shown in

FIG. 17

, at least one barb


68


is formed on the stem


41


spaced a small distance apart from the lower surface of the reversing lever. The retaining plate


48


is received in the space between the lower surface of the reversing lever and the at least one barb. The reversing lever


40


is connected to the retaining plate


48


by a snap fit in the assembly of the wrench. The opposite end of the stem engages the keying means


32


on the pawl


30


.




Alternately, as shown in

FIG. 18

, the stem


41


extends through the aperture


56


or opening in the smaller diameter segment


52


of the retaining plate


48


and is press fit into an axial bore


70


in the pawl


30


.




In still another embodiment (

FIG. 19

) a recess


72


is formed in the lower surface of the pawl


30


communicating with the bore


70


in the pawl


30


. The stem


41


of the reversing lever has a flexible barb


74


formed on an end of the stem distal from the reversing lever


40


. The stem


41


extends through aperture or opening


56


in the smaller diameter segment


52


of the retaining plate


48


and the flexible barb


74


engages the recess


72


and retains the reversing lever in the pawl. The vertical side of the stem


41


and the vertical sides of the bore


70


in the pawl have engaging outer surfaces such that turning of the reversing lever produces similar turning of the pawl.




The retaining plate


48


is secured to the head of the wrench


10


by a snap ring


58


which is received in a groove


59


formed circumferentially near the top surface


16


within the first portion


20


of the opening in the head.




It is further preferred that a seal


60


(or “O” ring) be disposed between the tang


28


on the lower surface of the gear


24


and the bottom surface


18


of the head. This seal is to prevent the ingress of dirt into the wrench. Further, since there is no opening in the bottom surface


18


of the head for the pawl, the avoidance of dirt is greater with the present invention than with prior art wrenches which have such a pawl opening. The retaining plate


48


is proximal to the upper surface


16


of the wrench which is farther from the work surface as compared to other wrenches and the ingress of dirt into the wrench is further reduced in the present invention.




Because of the top loading of the gear


24


, pawl


30


and detent means


38


into the opening in the head of the wrench, and due to the configuration of the undercut tang


42


or stem


41


on the pawl and the keying means, aperture or opening


56


in the retaining plate


48


, the automated assembly of the wrench of the present invention is facilitated. Forming the opening in the head


14


can be accomplished in a single set up. The gear


24


and pawl


30


can be inserted by automated processes. Similarly once the gear


24


, pawl


30


and detent


38


are in place in the head


14


, the tang


42


or stem


41


on the reversing lever


40


may be inserted into the aperture


56


of the retaining plate and rotated for alignment with the pawl


30


in the head. The retaining plate


48


and reversing lever


40


are dropped in place and held in place with the snap ring


58


. The number of manual operations is reduced and savings in assembly are realized.




Furthermore, the resulting ratchet wrench has greater mechanical strength than wrenches which have a pawl bore which is a through opening. The additional load bearing ledge


96


thickness under the pawl


30


and partially under the gear


24


increases the rigidity of the head


14


of the wrench


10


. The resulting ratchet has greater mechanical strength than comparable wrenches which have their ledge, minimized by large through holes, thinned for mounting of typical reversing levers and weakened by the additional hole required for the typical connection of the pawl to the lever. The ledge


96


of the preferred embodiment, not being thinned and weakened by typical ratchet features for mounting of the reversing lever, provides greater rigidity and structural integrity to the head. Thus, more accurate presentation of the gear to the pawl is maintained during periods of high loading, improving the engagement of the gear to pawl teeth which is typically compromised under high load conditions in currently produced ratchets. Also, accurate and positive engagement of the pawl


30


is achieved by the distal end


46


of the tang


42


on the reversing lever


40


. This is a further advantage of the present invention.




The reversing lever


40


is partially recessed in the second portion


22


of the opening in the head which provides a slight degree of journaling of the reversing lever


40


. In this manner, bearing surfaces are provided to protect the reversing lever against side-way blows. Also, the partial recessing contributes to lowering the profile of the wrench


10


.




The wrench


10


is used to drive a socket


76


which is removably connected to the tang


28


formed on the bottom of the gear


24


. In order to more rapidly and easily remove the socket


76


, a quick release may be incorporated into the wrench. As shown in

FIGS. 20-21

, the tang


28


has a transverse opening


78


formed therein in which a first detent ball


66


is disposed. A blind bore


80


is formed axially in the gear


24


extending into the tang beyond the transverse opening


78


. The blind bore


80


communicates with the transverse opening


78


and is perpendicular thereto. A resilient means


82


such as a coil spring is disposed in the bottom of the blind bore


80


in the tang


78


. A second detent ball


84


is supported on the resilient means within the blind bore. The second detent ball


84


contacts the first detent ball


66


, the balls being approximately side-by-side when the resilient means is in a normal position. A shaft


86


having a first end


88


and an opposite second end


90


is disposed in the blind bore


80


in the gear


24


. The first end


88


abuts the second detent ball


84


opposite from the resilient means. The second end


90


of the shaft


86


is connected to a button


64


which extends outwardly from the top of the gear


84


above the top surface


16


of the head


14


. A flange


92


is formed on the bottom surface of the button near the second end


90


of the shaft


86


.




In one embodiment (FIGS.


20


-


21


), the bore


80


within the gear


24


is undercut in an upper portion adjacent to the button


64


. A circumferential ledge


94


is thereby formed within the bore. The flange


92


on the button


64


is disposed under the ledge


94


to retain the button


64


in the gear


24


. The button


64


preferably is formed from a plastic material such that the flange


92


flexes sufficiently to provide a snap interface with the ledge


94


.




When pressure is applied to the button


64


, the shaft


86


presses the second detent ball


84


against the resilient means


82


, compressing the resilient means


82


(FIG.


21


). The second detent ball


84


moves lower in the blind bore


80


toward the blind end of the bore such that the second detent ball


84


is not aligned with the transverse opening


78


. The first detent ball


66


moves toward the blind bore


80


in the gear


74


and disengages from the socket


76


such that the socket


76


is released from the tang


28


.




In an alternate embodiment, the quick release differs in that the bore within the gear


24


is not undercut and there is no circumferential ledge. However, the larger diameter segment


50


of the retaining plate


48


has an opening therein with a diameter which is slightly greater than the diameter of the button's upper surface but is slightly smaller than the diameter of the flange


92


on the button


64


and slightly smaller than the diameter of the bore


80


in the upper portion of the gear


24


. In this manner, the button


64


extends through the retaining plate


48


but is held in place by the flange


92


which abuts the lower surface of the retaining plate


82


. The functioning of the quick release by pressing on the button


64


is the same as in the above-described embodiment.




Obviously, many modifications may be made without departing from the basic spirit of the present invention. Accordingly, it will be appreciated by those skilled in the art that within the scope of the appended claims, the invention may be practiced other than has been specifically described herein.



Claims
  • 1. In a ratchet wrench having a handle and a head connected thereto, the head having a top surface, a bottom surface and an opening therebetween, the improvement comprising:the opening being formed from the top surface of the head, the opening having two overlapping portions, a first portion being distal from the handle and being a through opening, the second portion being a blind bore proximal to the handle, a gear having a tang formed on a bottom surface thereon, the gear being disposed in the first portion of the opening with the tang extending from the bottom surface of the head, a pawl having a keying means formed therein, the pawl being disposed in the second portion of the opening in the head with the keying means being oriented toward the top surface of the head, a retaining plate being disposed over the gear and the pawl and being received in the opening in the head, the retaining plate having a larger segment and a smaller segment, the larger segment of the retaining plate being received in the first portion of the opening in the head, the smaller segment of the retaining plate being received in the second portion of the opening in the head and having an aperture formed therein, the aperture being aligned with the keying means in the top surface of the pawl, a reversing lever having an engaging means formed on a bottom surface, the reversing lever being disposed in the second portion of the opening in the head wherein the engaging means extends through the aperture in the retaining plate and is engaged with the keying means in the pawl, wherein the reversing lever is retained therein, and means to hold the retaining plate on the head of the wrench.
  • 2. The ratchet wrench of claim 1, further comprising a sealing means disposed in the first portion of the opening in the head from the bottom surface of the head and around the tang on the gear wherein a seal is formed to prevent the entry of dust and dirt into the opening in the head.
  • 3. The ratchet wrench of claim 1, wherein the retaining plate has a figure eight shape.
  • 4. The ratchet wrench of claim 1, further comprising a quick-release means being disposed in the gear wherein a socket retained on the tang on the gear may be easily released.
  • 5. The ratchet wrench of claim 4, wherein the quick-release means has a button disposed in the gear, the button being retained in the gear by a snap fitting.
  • 6. The ratchet wrench of claim 4, wherein the quick-release means has a button disposed in the gear, the button having a flange disposed beneath the retaining plate.
  • 7. The ratchet wrench of claim 1, wherein the engaging means on the reversing lever is an undercut tang having a distal end, the keying means on the pawl being an elongated groove in the top surface of the pawl, such that the distal end of the reversing lever engages the elongated groove in the top surface of the pawl, and pivotal movement of the reversing lever produces concomitant movement of the pawl to provide forward and reverse ratcheting of the wrench.
  • 8. The ratchet wrench of claim 1, wherein the engaging means on the reversing lever is a stem formed on the bottom surface thereof, the keying means on the pawl being an axial bore in the pawl, the stem being press fit in the bore such that pivotal movement of the reversing lever produces concomitant movement of the pawl to produce forward and reverse ratcheting of the wrench.
  • 9. In a ratchet wrench having a handle and a head connected thereto, the head having a top surface, a bottom surface and an opening therebetween, the improvement comprising:the opening being formed from the top surface of the head, the opening having two overlapping portions, a first portion being distal from the handle and being a through opening, the second portion being a blind bore proximal to the handle, a gear having a tang formed on a bottom surface thereon, the gear being disposed in the first portion of the opening with the tang extending from the bottom surface of the head, a pawl having a keying means formed therein, the pawl being disposed in the second portion of the opening in the head with the keying means being oriented toward the top surface of the head, a retaining plate being disposed over the gear and the pawl and being received in the opening in the head, the retaining plate having a larger segment and a smaller segment, the larger segment of the retaining plate being received in the first portion of the opening in the head, the smaller segment of the retaining plate being received in the second portion of the opening in the head and having an aperture formed therein, the aperture being aligned with the keying means in the top surface of the pawl, a reversing lever having an engaging means formed on a bottom surface, the reversing lever being disposed in the second portion of the opening in the head wherein the engaging means extends through the aperture in the retaining plate and is engaged with the keying means in the pawl, wherein the reversing lever is retained therein, the engaging means on the reversing lever is a stem formed on the bottom surface thereof, the stem having a distal end having a flexible barb formed thereon, the stem having vertical sides having an engaging outer surface, the pawl having an axial bore and a recess formed in a lower surface of the pawl, the axial bore communicating with the recess, the axial bore in the pawl having vertical sides having engaging surfaces formed thereon, the stem being received in the axial bore in the pawl, the flexible barb on the stem engaging the recess in the pawl such that the reversing lever is retained on the wrench, the vertical sides on the stem engaging the vertical sides of the axial bore in the pawl such that pivotal movement of the reversing lever produces concomitant movement of the pawl to produce forward and reverse ratcheting of the wrench, and means to hold the retaining plate on the head of the wrench.
  • 10. A ratchet wrench comprising a handle and a head connected thereto, the head having a top surface, a bottom surface and an opening therebetween,the opening being formed from the top surface of the head, the opening having two overlapping portions, the first portion being distal from the handle and the second portion being a blind bore proximal to the handle, a pawl having a keying means formed on a top surface, the pawl being disposed in the second portion of the opening in the head with the keying means being oriented toward the top surface of the head, and means to retain the pawl in the head of the ratchet wrench, wherein a retaining plate is disposed in the opening, the retaining plate having an aperture formed therein, the aperture being aligned with the keying means in the top surface of the pawl, the tang on the reversing lever having an interference fit with the keying means in the pawl.
  • 11. A ratchet wrench comprising a handle with a head connected thereto, an opening being formed in the head, a pawl being disposed in a portion of the opening, the pawl having a keying means formed therein,a reversing lever having a stem formed on a bottom surface, the stem having an engaging means formed thereon, a retaining plate having an aperture formed therein, the aperture being aligned with the keying means in the pawl, the reversing lever being disposed in the portion of the opening in the head such that the stem extends through the opening in the retaining plate and is received in the keying means in the pawl, wherein the reversing lever is rotated and is retained by the retaining plate and further wherein pivotal movement of the reversing lever produces concomitant pivotal movement of the pawl to provide forward and reverse ratcheting of the wrench.
  • 12. The ratchet wrench of claim 11, wherein the opening formed in the head is formed from a top surface of the head, the opening having two overlapping portions, a first portion being distal from the handle and being a through opening, the second portion being a blind bore proximal to the handle, the pawl being disposed in the second portion.
  • 13. The ratchet wrench of claim 11, wherein the stem on the reversing lever is formed as an undercut tang, the undercut tang securing the reversing lever to the retaining plate, the keying means in the pawl being a recess formed in a top surface of the pawl wherein the tang on the reversing lever engages the recess on the top surface of the pawl.
  • 14. A ratchet wrench comprising a handle with a head connected thereto, an opening being formed in the head, a pawl being disposed in a portion of the opening, the pawl having a keying means formed therein,a reversing lever having a stem formed on a bottom surface, the stem having an engaging means formed thereon, a retaining plate having an aperture formed therein, the aperture being aligned with the keying means in the pawl, the reversing lever being disposed in the portion of the opening in the head such that the stem extends through the opening in the retaining plate and is received in the keying means in the pawl, wherein the stem has at least one barb formed thereon, the at least one barb forming a snap fit with the retaining plate, wherein the reversing lever is rotatable and is retained by the retaining plate and further wherein pivotal movement of the reversing lever produces concomitant pivotal movement of the pawl to provide forward and reverse ratcheting of the wrench.
  • 15. A ratchet wrench comprising a handle with a head connected thereto, an opening being formed in the head, a pawl being disposed in a portion of the opening, the pawl having a keying means formed therein,a reversing lever having a stem formed on a bottom surface, the stem having an engaging means formed thereon, a retaining plate having an aperture formed therein, the aperture being aligned with the keying means in the pawl, the reversing lever being disposed in the portion of the opening in the head such that the stem extends through the opening in the retaining plate and is received in the keying means in the pawl, wherein the pawl has a recess formed on a lower surface thereof, the stem of the reversing lever having a flexible barb formed on an end thereof, the barb engaging the recess in the pawl, wherein the reversing lever is rotatable and is retained by the retaining plate and further wherein pivotal movement of the reversing lever produces concomitant pivotal movement of the pawl to provide forward and reverse ratcheting of the wrench.
  • 16. A ratchet wrench having a handle and a head connected thereto, the head having a top surface, a bottom surface and an opening therebetween, comprising in combination:the opening being formed from the top surface of the head, the opening having two overlapping portions, a first portion being distal from the handle and being a through opening, the second portion being a blind bore proximal to the handle, a gear having a top surface and a bottom surface, a tang formed on the bottom surface thereon, the gear being disposed in the first portion of the opening with the tang extending from the bottom surface of the head, a pawl being disposed in the second portion of the opening in the head and engaging the gear, a retaining plate being disposed over the gear and the pawl and being received in the opening in the head retaining the gear and the pawl in the opening in the head, the tang on the gear having a transverse opening therein, a first detent ball being disposed in the transverse opening wherein a socket is removably retained on the tang, a blind bore being formed axially in the gear and extending into the tang, the blind bore communicating with the transverse opening and being perpendicular thereto, a resilient means being disposed in the blind bore supporting a second detent ball, the second detent ball contacting the first detent ball, a shaft having a first end and a second end being disposed in the blind bore in the gear, the first end abutting the second detent ball, the second end being connected to a button, the button extending outwardly from top surface of the gear, the button having a flange integrally formed on a bottom surface thereof, the flange being disposed and retained with a snap interface in the blind bore in the gear, wherein pressure on the button compresses the resilient means and moves the second detent ball lower in the blind bore such that the first detent ball moves toward the blind bore and releases the socket from the tang.
  • 17. The ratchet wrench of claim 16, wherein the flange on the button is disposed beneath and abutting the retaining plate.
  • 18. The ratchet wrench of claim 16, wherein the blind bore in the gear has an upper portion having an undercut forming a circumferential ledge within the bore, the flange on the button being disposed beneath the ledge.
  • 19. The ratchet wrench of claim 16, wherein the flange on the button has a diameter, the retaining plate having an opening therein, said opening having a diameter smaller than the diameter of the flange, such that the button is retained within the blind bore.
  • 20. In a ratchet wrench having a head portion provided with a ratchet gear and pawl, the improvement comprising a retaining plate secured to the head portion and retaining at least the pawl, a reversing lever having an integral depending tang, the retaining plate being provided with an opening therein having a cross-section which is complementary to, and larger than, the cross-section of the integral depending tang on the reversing lever, and the pawl having an opening formed therein which has a cross-section complementary to the cross-section of the integral depending tang on the reversing lever such that the integral depending tang on the reversing lever may slide through and clear the retaining plate, and such that the reversing lever may then be turned through an angle to enable the integral depending tang on the reversing lever to slide into and engage the opening formed in the pawl and become keyed thereto, thereby connecting the reversing lever to the pawl for conjoint pivotal movement in unison, and thereby preventing the reversing lever from becoming disengaged from the pawl.
  • 21. The improvement of claim 20, wherein the integral depending tang and the respective openings in the retaining plate and pawl each has a rectangular cross-section, and wherein the reversing lever is turned approximately 90°.
  • 22. In a ratchet wrench, the combination of a wrench handle having a head portion provided with a transverse bore and a communicating counterbore opening to the top surface of the head portion of the wrench handle; a ratchet gear, disposed within the counterbore, and having a drive tang passing through the bore and beyond the bottom surface of the head portion of the wrench handle; the head portion of the wrench handle being further provided with a blind transverse bore formed therein, anteriorly of the counterbore, and communicating therewith; a pawl within the blind transverse bore and engaging the ratchet gear; a retaining plate received within the head portion of the wrench handle for retaining the ratchet gear and pawl, respectively; a reversing lever having an integral depending stud passing freely through an opening in the retaining plate, keyed to the pawl for rotation in unison, and prevented from being disengaged therefrom; and a snap ring engaging an internal annular groove in the head portion of the wrench handle, above the retaining plate, and retaining the retaining plate; such that the ratchet gear, pawl, retaining plate and reversing lever are all loaded from the top of the ratchet wrench and retained by the snap ring, thereby simplifying the assembly of the ratchet wrench.
US Referenced Citations (8)
Number Name Date Kind
4869138 Farris Sep 1989
4903554 Colvin Feb 1990
4934220 Slusar et al. Jun 1990
5178047 Arnold et al. Jan 1993
5199330 Arnold et al. Apr 1993
5916339 Dumont Jun 1999
5921158 Slusar et al. Jul 1999
6145412 Cheng et al. Nov 2000