The invention relates to a top part for a screen printing machine, having a fixture for a screen stencil. The fixture can be lifted and lowered with respect to a printing table as a function of the movement of a squeegee carrier disposed in lateral guide bars and is provided with bearing elements for the screen stencil.
It is known to accommodate the screen stencil in a master frame for a reception in the top part. The master frame is, in particular, constructed of rectangular cubes. The screen stencil is clamped to the bearing elements, which are clamped to the longitudinal sides of the master frame and can be slid in the longitudinal direction of these longitudinal sides to fit with the screen stencil. For adjusting the position of the screen stencil, the master frame includes adjusting devices which are applied in the area of its corners. Clamping cylinders are also provided, fixing the master frame after the adjustment. During printing operation the master frame is lifted up on one side in order to detach the screen stencil from the material subjected to the printing. After each printing operation, the master frame is lifted parallel to the printing table in a known manner to remove and insert material subjected to the printing. If the screen stencil is smaller than the master frame and one of the bearing elements must therefore be held in a center area of the master frame, far away from the clamping points at the corner of the master frame, the adjustment of the master frame and the screen stencil relative to the printing table is relatively inexact and affects printing quality.
The goal of the present invention is to provide a top part that ensures a simple and precise fixing for a screen stencil independent of the size of the screen stencil.
To achieve this goal, bearing elements of a top part of a screen printing machine are connected to cross members, and both ends of each cross member are connected to carriages, which are longitudinally slidably guided on lateral carrying rails of guide bars to adjust the bearing elements to the screen stencil. Further, on the carriages can be clamped to the lateral guide bars.
As a result of this further development, a master frame can be eliminated. Independently of its size, each screen stencil is held by way of the cross members directly on the lateral carrying rails and is therefore clamped in a stable manner. In order to permit the required one-sided lift off movement in the case of such an embodiment, it is provided as a further development of the invention that the bearing elements are fastened by swiveling hinges to the cross members. During a one-side lifting of one of the bearing elements, a swiveling movement of the screen stencil clamped to the bearing elements centered to an axis extending in parallel to the bearing elements. In order to avoid the necessity of lifting off of one of the cross members during this one-sided lifting operation, a further development of the invention includes a lifting device and hinges assigned to one of the bearing elements. The lifting device and the hinges allow a swiveling movement as well as a lifting movement of the bearing elements with respect to the cross members. In particular this can be achieved in that a portion of the hinge connected to the bearing element is vertically displaceably arranged on a guide pin, which is fixedly screwed to the cross member. In this embodiment of the invention the swiveling hinges, or at least a portion thereof, are fixedly screwed to the cross members so that a very stable arrangement is also achieved.
The lift-off movement of the entire screen stencil can take place in a conventional manner. The one-sided lift-off movement can be achieved in that an electric motor is provided which carries out the screen stencil lifting function synchronized with the squeegee movement. The electric motor also lifts up one of the bearing elements by way of swiveling levers in the above described manner during the printing. In such an embodiment of the invention, mechanical elements for the lifting connected with driving elements for a squeegee movement are superfluous.
In order to achieve the adjusting of the screen stencil in a convenient way, a further development of the invention includes ball bearings on supporting surfaces for the carriages of each cross member. This allows a carriage adjustment and a screen stencil adjustment as well. These adjustments in the longitudinal direction of the carrier rails as well as in the longitudinal direction of the cross members are implemented in particular by way of micrometer screws or the like. Each of the carrier rails includes a tooth rack, which a pinion connected with a carriage engages. The pinion is non-rotatably connected with the pinion of the opposite carriage to synchronize the adjustment of the carriages in the longitudinal direction of the carrier rails. The clamping of the cross members with respect to the carrier rails is realized in particular by means of pneumatic cylinders or the like. Such clamping cylinders are also assigned in particular to the bearing elements for the clamping in of the screen stencil.
The invention is illustrated with an embodiment and will be explained as follows.
For this purpose the cross member 7—see FIGS. 1 and 4—is connected by a clamping device 42 with another cross member 40 which carries a shaft 44. The shaft 44 is connected on both sides with a pinion 41, both pinions 41 engaging in tooth racks 43. The tooth racks 43 extend parallel to the guide bar 1 and to the lateral guide 10 and the guide profile 11 respectively.
When the clamping device 42 is activated, the cross members 7 and 40 and analogously the cross members 8 and 40′ form a unit which can be rapidly displaced manually in the longitudinal direction of the guide bars by its carriages 9. A tilting of the cross members is prevented by the pinions 41 arranged on both sides of the cross members and connected with each other, engaging in the tooth racks 43. After the rough adjustment in the longitudinal direction of the guide bar 1 has been carried out, the fine adjustment of the carriage position and of the bearing elements 4 and 4a can take place. To that effect, the clamping devices 42 are released so that the carriages 9 and the cross members 7 and 8 are free from the cross members 40 and 40′ respectively. The cross members 7 and 8 are displaceable longitudinally and transversally approximately 10 millimeters with respect to the guide bar 10.
As indicated in
In the longitudinal direction, the carriage 9 is adjusted by operating the screw spindle 19 fixedly connected to a receiving sleeve 20 with respect to the lateral guide 10 and the guide profile 11. The screw spindle 19 includes at an end opposite to a handle 14a a bevel pinion 21 engaged with another bevel pinion 22. The bevel pinion 22 is non-rotatably disposed on a screw spindle 23 engaging in a threaded sleeve 24. The threaded sleeve 24 interacts at its end 24a with a surface of the carriage 9, thereby the carriage 9 can be adjusted in its longitudinal-direction. In the same manner, an adjustment of the carriages 9 connected with the cross member 8 is enabled. Clamping devices including pneumatic cylinders 25 allow fixing of the carriages 9 and of the cross members 7 and 8 in the adjusted position for the printing operation. Since the screen stencil 2 rests on the bearing elements 4 and 4a and is clamped on these bearing elements (see FIG. 5 and the pertaining description), the screen stencil 2 is held in a very stable and perfectly aligned position for the printing operation. A master frame is superfluous. The screen stencil 2 represents the connection between the two displaceable bearing elements 4 and 4a.
To achieve the one sided lifting of screen stencil 2 during the printing in a known manner, the bearing element 4a is liftably held on its assigned cross member 8. The lifting operation is caused by known levers 26 being actuated by way of a screen lifting motor 27 synchronously to the squeegee movement. Lever 26 is schematically illustrated also in
In order to achieve the one-sided lifting of the bearing element 4a with respect to the cross member 8, the hinges 6 are realized as illustrated in
As illustrated in
As illustrated in
Bearing element 4 realized in the same way and corresponding parts have same reference numbers. Different from the suspension of the bearing element 4a, the bearing element 4 is only swivelably arranged by way of its hinge 5. Hinge 5 includes a base part 36 fixedly screwed to the cross member 7 and a movable part 37 swivellably held respectively to the base part 36 by way of a pin 28. The movable part 37 is fixedly screwed to the bearing element 4. As illustrated in
Naturally, it is conceivable that other adjusting possibilities for carriages or other possibilities for the construction of the hinges are provided. It is decisive that the invention suggests a design, which makes a master frame superfluous and allows a stable fixing of the screen stencil irrespective of its size on corresponding bearing elements and their fixture.
Number | Date | Country | Kind |
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100 49 389 | Sep 2001 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCTEP02/08904 | 8/9/2002 | WO | 00 | 5/23/2003 |
Publishing Document | Publishing Date | Country | Kind |
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WO0302900 | 4/10/2003 | WO | A |
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20 16 377 | Oct 1971 | DE |
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Number | Date | Country | |
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20040045459 A1 | Mar 2004 | US |