The present invention is related to vegetation trimmers that use flexible trimmer line in general.
The subject matter discussed in the background section should not be assumed to be prior art merely as a result of its mention in the background section. Similarly, a problem mentioned in the background section or associated with the subject matter of the background section should not be assumed to have been previously recognized in the prior art. The subject matter in the background section merely represents different approaches, which in and of themselves may also be inventions.
Flexible line rotary trimmers are commonly used for cutting vegetation such as grass and weeds, particularly along walks, fences, flower beds, and around trees. Flexible line rotary trimmers include a rotary driven head that carries one or more lengths of monofilament line mounted within a housing. End portions of each line extend and project from the housings through guides in the side wall of the housing. As the trimmer head rotates at high speeds, the end portions of the trimmer line are caused to project outwardly from the housing by the centrifugal forces acting on the trimmer line, and the trimmer line functions as a cutting blade.
The majority of trimmer heads presently in use employ two separate monofilament lines which are wrapped about a common spool mounted within the head housing. The lines project from the spool and housing through diametrically opposed guides in the side wall of the trimmer housing. When the trimmer line projecting from the head breaks or becomes overly worn, fresh line must be extended from the head and the old line severed and discarded.
In what are commonly termed manual-type trimmer heads, the drive motor, which can be gas or electric, is shut down and a line indexing mechanism on the stationary trimmer head is actuated to pay out additional line from the trimmer head. Paying out additionally line may be accomplished by temporarily disengaging the spool from the head and rotating the spool a predetermined amount relative to the head. By simply pulling on the trimmer line, a measured length of fresh line is pulled from the spool, and the old line is severed and discarded.
In an effort to reduce the down time for line replacement, trimmer heads commonly referred to as “Bump and Feed” trimmer heads were developed in which the indexing mechanism is activated while the head is still rotating. A user simply presses and/or taps the rotating head against the ground or another solid body, while the motor is still running, which depresses an actuator button. Pressing on the button, temporarily disengages the trimmer line carrying spool from the housing, allowing the spool to rotate relative to the housing. The inertia of the line and centrifugal force acting on the line (pulling outward on the line) extending from the rapidly rotating head causes fresh trimmer line to be pulled from the spool and extended from the housing. A metering mechanism limits the relative rotation of the spool with respect to the housing and thus limits the length of the fresh lines paid out of the head. A line cutting blade is provided on as a part of a debris shield at a desired radial distance from the central axis of rotation which severs the worn lines, leaving the desired lengths of fresh line projecting from the head.
In an effort to further streamline the line replacement process, “Automatic Heads” were developed. Such trimmer heads typically include a spring biased pawl-type mechanism that reacts to an imbalance in the inwardly and outwardly directed forces acting on the rapidly rotating line that results from a loss of mass in the line extending from the head due to wear or breakage. The activation of the pawl mechanism temporarily disengages the spool from the housing allowing relative rotation between the spool and the housing, which causes a metered amount of trimmer line to be paid out. Excess material is again automatically severed by a knife guard as with the bump-feed type head.
While this evolution of the flexible line rotary trimmers from the manual head to the automatic head has significantly reduced operator time and effort in replacing worn and broken line, these advancements have met with some resistance. Each of these types of cutting heads requires the user to replace the line on the interior spool when the original supply has been consumed. For the casual home user of a trimmer machine this is a problem, because the trimmer head in most cases must be disassembled in order to correct problems. As some example of the types of problems that may require the home user to disassemble the head, the trimmer line at times becomes entangled on the spool. The tangling may be caused by the improper winding of trimmer line onto the spool, and/or the occurrence of the accumulation of line welds, excess dirt and debris within the trimmer head. The excess dirt and debris may also cause the head to jam. The trimmer line breaks off at the exit eyelet, and after breaking the trimmer line is drawn back into the spool compartment. Many trimmer heads have two separate trimmer lines that are each several feet in length, and that must be wrapped about the spool. If the trimmer line is not wrapped properly around the spool, the trimmer line may tangle within the trimmer head, and may interfere with the withdrawal of fresh trimmer line. The tangling of the trimmer line may require disassembly of the trimmer head, removal of the spool, rewinding of the line onto the spool, and reassembly of all disassembled components parts properly. Disassembly, winding of the spool, and reassembly of the trimmer head is cumbersome and requires a certain amount of dexterity and patience by the average operator, which makes the trimmer head difficult to use.
The more complicated the trimmer line feed mechanism; the more critical the proper winding of the trimmer line within the head becomes. Proper winding is particularly important in automatic heads where the slightest tangle can interfere with the functioning of the line pay out mechanism. Thus, there remains a need for a flexible line rotary trimmer head which greatly simplifies the task of line replacement for the home user.
Several attempts have been made to provide a more user-friendly rotary cutting head. Such heads typically employ one or more short lengths of trimmer line that are anchored within the head in lieu of the long lengths of trimmer line that are wrapped about an interior spool. These heads are frequently referred to as “Fixed Line Cutting Heads.”
While fixed line cutting heads have eliminated the need to carefully wrap a long length of line about the spools to prevent the tangles that cause trimmer line not to dispense from the “bump and feed” spool type trimmer head, many fixed line cutting heads still require disassembly and reassembly of trimmer head housing parts to replace worn or broken trimmer line. In some of these fixed line cutting heads removal of the worn trimmer line to replace it with a new fixed length of trimmer line can be difficult because the trimmer line is “jammed or wedged” so tight that a tool may be needed to aide in unjamming the trimmer line to be able to remove the trimmer line from the trimmer head.
A fixed line head which does not require disassembly to effect line replacement is found in U.S. Pat. No. 4,062,114, issued to Luick and entitled “Vegetation Cutting Apparatus.” The cutting heads disclosed therein are provided with one of several differently configured channels terminating in a reduced diameter portion proximate the side wall of the trimmer head. A short length of trimmer line extends through the channel and extends radially from the head. The line is held in place by an enlarged member secured to the inner end of the length of trimmer line which is translatable along the channel but cannot pass through the reduced diameter portion thereof. While such a trimmer head and trimmer line configuration provides for relatively simple trimmer line replacement, each length of replacement trimmer line must be provided with a suitable enlarged member at one end thereof, significantly increasing the cost of operation. In addition, if the trimmer line were to break at the eyelet or outlet end of the trimmer line channel, trimmer line removal may be difficult.
Listed below are examples that use a moveable metal clamping member that is spring biased for the purpose of holding a fixed length of monofilament trimmer line securely within a molded plastic/metal housing and can be mounted to a gas or electric powered vegetation trimmer machine (which may be handheld or may be of the wheeled type), U.S. Pat. Nos. 5,758,424 (Tacopa); 5,887,348 (Iacona); 5,896,666 (Iacona); 6,347,455 (Brant); 6,519,857 (Proulx); 6,581,292 (Alliss); 6,519,857 (Brant); 6,035,618 (Fogel); 6,944,956 (Fogel) and 7,111,403 (Moore) and the following US Published Patent Applications 2004/0128840 (Proulx), 2006/0048395 (Legrand), and 2006/0026846 (Alliss).
All of these particular fixed line trimmer heads listed above have one main objective in common, which is to provide an end user a fixed line trimmer head that is both easy to load and unload when compared to the difficulty in loading and unloading a “weave” type fixed line trimmer head. An example of a weave type fixed line trimmer head is U.S. Pat. No. 6,035,618 (Fogel).
Fogel's trimmer head holds a fixed trimmer line within the trimmer head housing without using a moveable clamping member that is spring biased for the purpose of holding one or more fixed lengths of monofilament trimmer line securely. In the Fogle '618 patent, the fixed line trimmer head requires both loading and unloading of the fixed length of trimmer line from the underside (which is the bottom) of the trimmer head housing, thus causing the trimmer head to be subject to the disadvantage of an awkward bottom unloading of trimmer line. One problem is that unloading the trimmer line from the bottom of the trimmer head, at least makes difficult and may preclude the utilization of a replaceable ground spacer that defines and regulates a cutting distance of the trimmer line from the ground surface.
A problem with grasping and gripping the end of the trimmer line by hand from the underside of the trimmer head to unload the trimmer line as shown in one or more embodiments of Iacona '666; '424; and '328; Alliss '292; Proulx '857 and Brant '455 is that the trimmer line is not easily accessible to an end user. The inaccessibility of the trimmer line makes it difficult to unload worn out fixed length trimmer lines and load new fixed lengths trimmer lines from the loading port located at the periphery of the vegetation trimmer.
It may be that during use, a vacuum is created, which may result from the large central opening in the cover. The vacuum may be adjacent the bottom cover of the head, which makes uniform cutting of vegetation more difficult.
Another issue with prior art trimmer heads, which the present inventors have recognized as a problem, is when one trimmer line of a two line head breaks off from the trimmer head, the vegetation trimmer will vibrate at a high frequency, because the trimmer head is unbalanced.
In an embodiment, an easy loading and unloading fixed line trimmer head for string trimmer machines, that has trimmer line exit ports (which are used for “un-loading”) are located on the “top” side of the trimmer head housing instead of on the “bottom” side of the trimmer head housing.
Since the end of the fixed length of line exits from the “top” side instead of the “bottom” side of the trimmer head, a ground spacer can be utilized that defines and regulates a cutting distance of the trimmer line at which the trimmer head can glide and/or ride upon the ground surface freely. Additionally, significantly less debris (e.g., no debris) clogs the exit ports of the trimmer head.
In an embodiment, for each trimmer line the trimmer head includes a one-way gripping mechanism that prevents the trimmer line from exiting the trimmer head via the entrance ports. In an embodiment, the one-way gripping mechanism is located near the center of the trimmer head. As a result of locating the gripping mechanism near the center of the trimmer head and in contrast to prior art trimmer heads in which the gripping mechanism is located towards the outer periphery, if one trimmer line breaks off (even if the trimmer head has only one unbroken trimmer line left) the vegetation trimmer machine will not vibrate. By placing the one-way gripping mechanism near the center, the trimmer head can use one or more lines without causing any noticeable vibration caused by an imbalance resulting form one of the trimmer lines breaking or form trimmer lines no being evenly distributed about the trimmer head for other reasons
Any of the above embodiments may be used alone or together with one another in any combination. Embodiments of inventions described in this specification may not necessarily include any of the above embodiments.
In the following drawings like reference numbers are used to refer to like elements. Although the following figures depict various examples of the invention, the invention is not limited to the examples depicted in the figures.
Although various embodiments of the invention may have been motivated by various deficiencies with the prior art, which may be discussed or alluded to in one or more places in the specification, the embodiments of the invention do not necessarily address any of these deficiencies. In other words, different embodiments of the invention may address different deficiencies that may be discussed in the specification. Some embodiments may only partially address some deficiencies or just one deficiency that may be discussed in the specification, and some embodiments may not address any of these deficiencies.
In general, at the beginning of the discussion of each of
Vegetation trimmer 100 may be a handheld device that is used for cutting vegetation or other material. Motor 102 powers vegetation trimmer 100. Motor 102 may be an electric motor, combustion engine, or another type of motor. Steering handle 104 may be used for holding, guiding, and directing the vegetation trimmer. Shaft 106 may also be used for holding vegetation trimmer 100. Shaft 106 may be hollow and, within the hollow portion, shaft 106 may contain a mechanical connection coupling motor 102 to a trimmer head (the mechanical connection may be referred to as a mechanical link and shaft 106 maybe referred to as a driveshaft).
Trimmer head 108 may connect, via the mechanical link, to shaft 106 at a distal end. Trimmer head 108 may be used with other types of trimmers other than vegetation trimmer 100. For example, although vegetation trimmer 100 is illustrated as a handheld machine, an embodiment of a trimmer head 108 may be used on a wheeled trimmer machine. As used herein, the terms “top” and “bottom” refer to the relative positions that the top and bottom of trimmer head 108 would assume when trimmer head 108 is “in use,” when attached to shaft 106 of vegetation trimmer 100.
Trimmer head 108 may hold trimmer lines 110a and b, and may include a spinning portion that causes trimmer lines 110a and b to rotate at a fast enough speed to cut vegetation. Trimmer lines 110a and b may be a flexible wire. For example, trimmer lines 110a and b may be a nylon wire or other type of wire. As trimmer head 108 spins trimmer lines 110a and b tend to extend radially outward as a result of the centrifugal force. Although only two trimmer lines 110a and b are shown, there may be any number of trimmer lines. In an embodiment, two oppositely directed trimmer lines 110a and b may be deployed in this fixed line cutting head.
In an embodiment, the trimmer lines are symmetrically spaced and/or equally spaced around the head. For example, if there are two trimmer lines, the two trimmer lines are placed 180 degrees apart, while if three trimmer lines are included, the trimmer lines may be placed 120 degrees apart. Furthermore, it will be understood that trimmer head 108 may include three or more equiangularly spaced passageways for accommodating a corresponding number of cutting members.
In an embodiment, trimmer lines 110a and b, may be any of a wide range of both different sizes (e.g., 0.047″ to 0.160″ in diameter) and of different shapes, such as having round or non-round cross sections (e.g., the trimmer line may have a cross section that has the shape of a square, octagon, hexagon, diamond, star, or oval). For example, each of trimmer lines 110a and b may be any trimmer line constructed as a flexible yet rugged filament, string, or wire. In an embodiment, trimmers lines 110a and b may be any of the commercially available flexible monofilament plastic trimmer line of any suitable type and cross-sectional configuration, such as 0.065″, 0.080″, 0.095″, 0.105″, 0.12″, 0.130″ or 0.155″ gauge nylon trimmer line or the like, which is currently used as cutting filaments in conventional vegetation trimmer.
Optionally, vegetation trimmer 100 may include shield 112 for the operator's safety. Shield 112 may protect the user from flying debris that may be kicked up by rotating trimmer lines 110a and b or trimmer head 108.
In an embodiment, trimmer head 108 is a fixed line trimmer head for a flexible line trimmers that does not require disassembly, which can be easily and quickly loaded as well as easily and quickly unloaded without the use of a separate tool. In an embodiment, a trimmer head 108 is for a flexible line rotary trimmers, and includes a simplified easy trimmer line removal, and trimmer head 108 is of simple construction and economical to manufacture. In an embodiment, trimmer head 108 is for a flexible trimmer line and simplifies easy trimmer line removal and replacement, which is adapted for use in heavy brush. In an embodiment, trimmer head 108 is for a flexible line rotary trimmer that has a simplified easy line removal and replacement while providing a tight securement of the line to the head independent of the rotational velocity of the head and is adaptable for use with trimmer line of a wide variety of diameters and round and non-round shapes (a securement is a means for securing).
In an embodiment, trimmer head 108 is for a flexible line rotary trimmer that has a simplified line removal and replacement that allows replacing trimmer lines 110a and b, without disassembling and reassembling trimmer head 108. In an embodiment, trimmer head 108 is for flexible line rotary trimmers, and trimmer head 108 is more durable than known arrangements, and trimmer head 108 reduces (e.g., minimizes) wear on the string during operation. In an embodiment, trimmer head 108 is for flexible line rotary trimmers that can be used on the majority of gas and electric manufactured handheld, wheeled, vegetation, and brush cutting machines (e.g., multi-fit) and is for use by both home owners or commercial owners. The tightness of the securement maybe dependent of the rotational velocity of the head. In an embodiment, trimmer head 108 includes a “one way” gripping device that may slide or pivot and may be spring biased.
In an embodiment, there are at least three forces that work together along with the serrated paws/teeth making contact with the nylon line which facilitate the functioning of the gripping mechanism clamps under the extreme conditions that facilitate holding a single strand of trimmer line in a trimmer head housing until it either wears down abrasively or pre-maturely breaks off at the eyelet and/or grommet. In this specification, the word “paw” is used to refer to the profile of the jagged edge or roughed surface of a cleat and the terms jagged edge and paw are interchangeable. Pre-mature breakage may be caused in part by high heat levels generated by constant and extreme bending of the flexible line. Heat may also be generated from trimmer line by high friction levels as a result of the trimmer line is making constant contact with the vegetation or hard objects.
One force is the spring (this force may be insignificant). The purpose of the spring is to hold the line in the channel and to prevent the trimmer line from falling out prior to the other two forces taking effect and holding the trimmer line in place.
A second force is the outward pull generated by centrifugal force upon the sliding or pivoting gripping members. In an embodiment, even at high rotational velocities the centrifugal force would not be great enough to hold a single strand of trimmer line in a trimmer head if not for a third force.
The third force is a combination of forces with a trimmer head trimmer line that turns at 8000 to 12,000 rpms while constantly contacting vegetation and hard objects, which creates a combination of high levels of pulling and frictional forces being applied to the extended length of trimmer line. In an embodiment, the third force is the dominant force that makes the mechanical one way gripping devices perform effectively under this extreme application and environment.
In an embodiment, teeth may be placed on the clamps of the gripping mechanism. The word teeth may be replaced by paw to obtain another embodiment. The design of the teeth and the sharpness of the teeth is a factor in the relationship to the performance of the particular type of clamping member being used. In other words, sliding wedges, sliding discs, pivoting cams may each use different types of teeth.
Driveshaft 202 holds trimmer head 108 together and connects trimmer head 108 to a mechanical link within shaft 106, which connects to motor 102. Driveshaft 202 is discussed further in conjunction with
Top housing 204 covers trimmer head 108 preventing debris from entering trimmer head 108 via the top. The interior of top housing 204 is discussed further in conjunction with
Exit ports 208a and b may be used for removing trimmer lines 110a and b from trimmer head 108 after trimmer lines 110a and b are worn. Exit ports 208a and b are placed in the top of top housing 204, instead of in the bottom of trimmer head 108, because entrance ports at the bottom of trimmer heads tend to get clogged with debris that is sucked up by the vacuum created under trimmer head 108, while trimmer head 108 is spinning and because exit ports 208a and b at the top of trimmer head are more accessible than were the exit ports at the bottom of trimmer head 108.
Labels 210 are located on the exterior of top housing 204. Labels 210 indicate where to load trimmer lines 110a and b and/or where to remove trimmer lines 110a and b. Labels 210 may include arrows and text, such as “Load here” or “Pull from here to remove.”
Entrance port 212 is for loading trimmer lines 110a and b. Entrance port 212 is at the periphery of the trimmer head 108. Another entrance port is located on the opposite side of trimmer head 108. The entrance ports are discussed further in conjunction with
Bottom housing 214 protects trimmer head 108 from debris entering trimmer head 108 from the bottom. Bottom housing 214 and top housing 208 may together form entrance port 212. The interior of bottom housing 214 is discussed in conjunction with
Driveshaft 202, top housing 204, screws 206a-d, bottom housing 214, and spacer 216 were discussed in conjunction with
Bolt 306 is the bolt mentioned above that connects to the bottom of driveshaft 202. Specifically, bolt 306 extends through a hole in spacer 216, through a hole in bottom housing 216, and (for example) screws into shaft 301b of driveshaft 202, thereby holding spacer 216 to bottom housing 214, helping to hold trimmer head 108 together.
Driveshaft 202 top housing 208, bottom housing 214, and spacer 216 were discussed in conjunction with
Bottom housing 214 was also discussed in conjunction with
Channels 502a and b guide trimmer lines 110a and b through trimmer head 108, via chambers 504a and b. Chambers 504a and b (e.g., cavities) are located along channels 502a and b at a point opposite the center of bottom housing 214. Pins 506a and b are located within chambers 504a and b respectively. In other words, clamps 302a and be are placed within chambers 504a and b such that pins 506a and b are located within slots 505a and b. In other words, clamps 302a and b have slots 505a and b within which pins 506a and b are located. Clamps 302a and b slide within chambers 504a and b on pins 506a and b. Slots 505a and b guide the movements of clamps 502a and b with the aid of the walls of chambers 504a and b and pins 506a and b.
The combination of slots 505a and b, clamps 302a and b, and the walls of chambers 504a and b guide the movement of clamps 504a and b to slide into channels 502a and b in a direction that is at an angle to the direction of channels 502a and b. Mechanical biases 304a and b push clamps 302a and b towards the trimmer lines 110a and b. More specifically, mechanical biases 304a and b pushes clamps 302a and b into the walls of channels 502a and b that are adjacent to clamps 302a and b, respectively. Chambers 504a and b, clamps 302a and b, mechanical biases 304a and b from a one-way gripping mechanism. In alternative embodiments, chambers 504a and b may be located within removable modules instead being formed within and being an integral part of bottom housing 214.
Trimmer line 110a passes between cleat 302a and the adjacent wall of channel 502a, and trimmer line 110b passes between cleat 302b and the adjacent wall of channel 502b. Jagged edges of clamps 302a and 302b are angled to allow trimmer lines 110a and b to pass by unhindered while moving in a traveling from the entrance ports towards the exit ports. However, as a result of mechanical biases 304a and b and the angling of jagged the edges of clamps 302a and 302b, clamps 302a and b dig into trimmer lines 110a when trimmer lines 110a and b are pulled in a direction going outwards through the entrance ports.
Walls 508a and b extend from channels 502a and b, and are angled upwards to guide trimmer lines 110a and b out of trimmer head 108 (
By placing the gripping mechanisms (formed by slots 505a and b, clamps 302a and b, and the walls of chambers 504a and b) near the center of bottom housing 214, changes in the configuration of the gripping mechanism do not significantly affect the balance of trimmer head 108. Consequently, when one of trimmer lines 110a or 110b breaks, trimmer head 108 rotates without vibrations.
Openings 514a and b are the bottom portions of the entrance ports. For example opening 514a may be the bottom portion of entrance port 214. Openings 514a and b have curved wall 516a-d, which allow trimmer lines 110a and b to bend a considerable amount when trimmer lines 110a and b bang into something so that trimmer lines 110a and b are less likely to break while bending as a result of hitting something. The gradual curvature of curved walls 516a-d makes it less likely that trimmer lines 110a and b will be knocked into a sharply bent configuration, thereby extending the lifetime of trimmer lines 110a and b as compared to (for example) were there a sharp 90 bend in the walls of openings 514a and b at the entrance into trimmer head 108.
Alignment pins 518a-d are optional. Alignment pins 518a-d help align top housing 204 with bottom housing 214 while assembling trimmer head 108. Alignment pins 518a-d mate with alignment holes on top housing 204 (the alignment holes are also discussed in conjunction with
Grids 520a and b are optional. Grids 520a and b strengthen openings 514a and b so that bottom housing 214 is less likely (than were grids 520a and b absent) to crack, as a result of the flailing of the trimmer lines 110a and b.
Central hole 510 was discussed in conjunction with
Exit port 214 was discussed in conjunction with
Central hole 701 receives driveshaft 202. Wells 702a and b receive pins 506a and b, which helps align top housing 204 with bottom housing 214 during assembly and which also helps hold clamps 302a and b on pins 506a and b (
Alignment holes 712a-d are optional and are not included if alignment pins 518a-d are not included. Alignment holes 712a-d mate with alignment holes 518a-d on bottom housing 214, and as a consequence, alignment holes 712a-d help align top housing 204 with bottom housing 214 while assembling trimmer head 108. Grids 714a and b are located above the entrance ports and reinforce the entrance port portion of top housing 204 so that trimmer lines 110a and b do not break top housing 204 during operation. Well 718 surrounds central hole 701, and receives, engages, and/or mates with the collar surrounding central hole 510, which helps align top housing 204 aligned with bottom housing 214 during assembly and help maintain top housing 204 in alignment with bottom housing 214 after assembly, during normal operations.
Grip 802 is a structure that aids in gripping spacer 216 so that spacer 216 may be turned easily. In an embodiment, grip 802 may include cylindrical bumps on the sides of spacer 216. In another embodiment, grip 802 may include depressions and/or bumps of other shapes to aid in gripping the sides of spacer 216. Noncircular socket 804 has a shape that mates with the head of bolt 306. Bottom surface 806 keeps bolt 306 from passing through spacer 216. Hole 808 is located in bottom surface 806 to allow the shaft of bolt 306 to pass through. The shaft of bolt 306 is inserted through hole 808, far enough so that the head of bolt 306 engages and mates with socket 804. The user then sticks the end of bolt 306 into the bottom of shaft 301b (
Now that each of the figures. have been discussed in the numerical order of the figures, some of the aspects of various embodiments, are discussed below, while focusing on those topics (instead of focusing on explaining the figures) for the purpose of giving a better explanation of theses aspects.
Referring to
Referring to
Upon installation of trimmer lines 110a and b, the gripping mechanisms (formed by clamps 302a and b), grip trimmer lines 110a and b (respectively). Top housing 204 and bottom housing 214, mechanical biases 304a and b, clamps 302a and b, and spacer 216 may be permanently or releasably fastened to one another. To facilitate maintenance or repair of trimmer head 108, top housing 204 and bottom housing 214 may be releasably connected by cooperating snaps, latches or, as illustrated, a plurality of alignment holes (such as alignment holes 712a-d, which are provided in each of top housing 204 and bottom housing 214) that receive a corresponding number of conventional bolts/screws, such as screws 206a-d.
In order to attach trimmer head 108 to the rotating driveshaft of vegetation trimmer 100, top housing 204 and bottom housing 214 are provided with aligned central bores (central hole 510 and central hole 701) of a diameter sufficient to receive driveshaft 202. Trimmer head 108 is not limited to the driveshaft configuration of FIG. 1—other driveshaft configurations may be used instead. The underside of bottom housing 214 may be molded so as to provide an integral central aperture, which is central hole 510 in
Trimmer head 108 includes at least one of channel, such as channels 502a and b, for releasably receiving at least one trimmer line, such as trimmer lines 110a and b, in the form of a finite length (approximately 4-12″ long) of flexible monofilament plastic trimmer line, which may be made from nylon strand, for example. Mirror-imaged clamping members that are of a type that pivots or slides and has paws, and the clamping members are spring biased may be utilized in this fixed line trimmer head.
As seen in
Each of chambers 504a and b (or chambers) may have a narrow aft portion and an enlarged fore portion. Depending on space considerations associated with a particular trimmer head design, the acute angle of one of chambers 504a and b may range from about 10 degrees to about 80 degrees with respect to the one of channels 502a and b. Pins 506a and b (
As illustrated in
Additionally, clamps 302a and b are provided with elongated slots 505a and b for receiving pins 506a and b. The cooperation of pins 506a and b, slots 505a and b, trimmer lines 110a and b, and clamps 302a and b assures that clamps 302a and b are restrained to a smooth, linear reciprocating motion at the aforementioned acute angle, this arrangement prevents disengagement of clamps 302a and b and mechanical biases 304a and b in the event that trimmer lines 110a and b should experience violent impacts arising from contact with solid objects and/or especially dense vegetation. In an embodiment, the faces of clamps 304a and b that are adapted to contact trimmer lines 110a and b are preferably provided with at least one sharp protrusion, such as one or more ribs or corrugations, knurling, or other textured surfacing for enhancing the gripping of trimmer lines 110a and b by clamps 302a and b.
In order to position a trimmer lines 110a and b in trimmer head 108, trimmer lines 110a and b are inserted into openings 514a and b (
If clamps 302a and b have jagged edges and/or one or more teeth on the faces of clamps 302a and b, in an embodiment, the protrusions of jagged edge of clamps 302a and b may be oriented, at salient acute angles and may be as sharp as needed to penetrate the surface of trimmer lines 110a and b in the direction of insertion of trimmer lines 110a and b. The jagged edges and the angling of the jagged edges enhance the biting and holding effect of clamps 302a and b on trimmer lines 110a and b. This biting effect is further enhanced by drag and the centrifugal force when trimmer head 108 is rotatably driven by driveshaft 202 of the engine of vegetation trimmer 100, which (in an embodiment) is an internal combustion gas or electric powered apparatus. While trimmer head 108 rotates between 8-12,000 rpms, trimmer lines 110a and b tend to make constant contact with vegetation and hard objects, which causes a combination of forces (e.g., a combination of pulling and frictional forces) to be applied to the extended portions of trimmer lines 110a and b. The pulling and frictional forces are the most dominate forces that make these mechanical one way gripping mechanism perform effectively under the extreme application and environment of vegetation trimmers.
In order to replace damaged or worn trimmer lines, the user stops (e.g., shuts off) vegetation trimmer 100 and grasps the ends of trimmer lines 110a and b that extend out of exit ports 208a and b of top housing 204 (
The top unloading feature and/or the placement of the gripping mechanisms at the center of the trimmer head 108 may be used in combination with other gripping mechanisms, such as a spring biased pivoting cam or another gripping mechanism.
Bottom housing 214 is molded so as to form one of chambers 302a and b for receiving means for releasably gripping trimmer lines 110a and b. Each of the chambers 504a and b is in communication with and disposed with respect to its respective combination of entrance port, passageway, and exit port for one of trimmer lines 110a and b to pass through.
One pair of means for releasably gripping trimmer lines 110a and b include torsion or extension springs and pivotal cam cleat members adapted to be received within fore portions of chambers 302a and b. One end of mechanical biases 304a and b are seated against adjacent walls and the opposite ends of mechanical biases 304a and b are seated in a notch/slot formed in pivotal cam cleat members. Mechanical biases 304a and b may be mounted to the underside of pivotal cam cleat members and aligned with corresponding apertures provided in top housing 204 and bottom housing 214 to include openings located in top housing 204 to receive screws.
In embodiments described herein, the trimmer line gripping means of the present invention is essentially constructed and employs a pair of gripping clamps that are oriented in a mirror-imaged arrangement with respect to each other that are mounted near the center axis identically the same distance apart from each other for clamping each single fixed cut length strand of line to be held by the trimmer head. It will be appreciated, therefore, that trimmer head 108 provides a simple, reliable and comparatively inexpensive construction that may be readily adapted to virtually any rotatable trimmer head design.
Top housing 1114 covers trimmer head 108 preventing debris from entering trimmer head 108 via the top. The interior of top housing 1114 is discussed further in conjunction with
Exit ports 1118a and b may be used for removing trimmer lines 110a and b from trimmer head 108 after trimmer lines 110a and b are worn. Exit ports 1118a and b are placed in the top of top housing 1114, instead of in the bottom of trimmer head 108 (in contrast to prior art trimmer heads), because entrance ports at the bottom of trimmer heads tend to get clogged with debris that is sucked up by the vacuum created under trimmer head 108, while trimmer head 108 is spinning, and because exit ports 1118a and b at the top of trimmer head 108 are more accessible than were the exit ports at the bottom of trimmer head 108.
Labels 1120a and b are located on the exterior of top housing 1114. Labels 1120a and b indicate where to load trimmer lines 110a and b and/or where to remove trimmer lines 110a and b. Although in the embodiment illustrated in
Entrance port 1122 is for loading trimmer lines 110a and b. Entrance port 1122 is at the periphery of the trimmer head 108. Another entrance port (not shown in
Bottom housing 1124 protects trimmer head 108 from debris entering trimmer head 108 from the bottom. In an embodiment bottom housing 1124 has not opening at the bottom of trimmer head 108 except for a hole that connects trimmer head 108 to a driveshaft. Bottom housing 1124 and top housing 1118 may together form entrance port 1122. The interior of bottom housing 1124 is discussed in conjunction with
Top housing 1114, screws 1116a-d, bottom housing 1124, and adaptor 1126 were discussed in conjunction with
Fastener 1210 connects to the bottom of driveshaft 1201. Fastener 1210 may be a nut having a noncircular outer perimeter. Specifically, driveshaft 1201 extends through a hole in adaptor 1126, through a hole in bottom housing 1124, and (for example) screws into fastener 1210, thereby holding adaptor 1126 to bottom housing 1124 and to vegetation trimmer 100, and also helps to hold trimmer head 108 together.
Top housing 1118, bottom housing 1124, and adaptor 1126 were discussed in conjunction with
Bottom housing 1124 was also discussed in conjunction with
Channels 1402a and b guide trimmer lines 110a and b through trimmer head 108, via chambers 1404a and b. Chambers 1404a and b (e.g., cavities) are located along channels 1402a and b at opposite edges of bottom housing 1124. Pins 1406a and b are located within chambers 1404a and b, respectively. In an embodiment, clamps 1202a and b are placed within chambers 1404a and b such that pins 1406a and b are located within slots 1405a and b. In other words, clamps 1202a and b have slots 1405a and b within which pins 1406a and b are located. Clamps 1202a and b slide within chambers 1404a and b on pins 1406a and b. Slots 1405a and b guide the movements of clamps 1402a and b with the aid of the walls of chambers 1404a and b and pins 1406a and b, respectively.
The combination of slots 1405a and b, clamps 1202a and b, and the walls of chambers 1404a and b guide the movement of clamps 1404a and b to slide into channels 1402a and b in a direction that is at an angle to the direction of channels 1402a and b. Mechanical biases 1204a and b push clamps 1202a and b towards the trimmer lines 110a and b. More specifically, mechanical biases 1204a and b pushes clamps 1202a and b into the walls of channels 1402a and b that are adjacent to clamps 1202a and b, respectively. Chambers 1404a and b, clamps 1202a and b, mechanical biases 1204a and b from a one-way gripping mechanism. In an embodiment chambers 1404a and b may be formed by modules 1208a and b, respectively, which are removable from bottom housing 1124. In another embodiment, chambers 1404a and b integral parts of (e.g., formed by the molding process of) bottom housing 1124.
Trimmer line 110a passes between clamp 1202a and the adjacent wall of channel 1402a, and trimmer line 110b passes between clamp 1202b and the adjacent wall of channel 1402b. Jagged edges of clamps 1202a and 1202b are angled to allow trimmer lines 110a and b to pass by unhindered (or essentially unhindered—that is trimmer lines 110a and b pass by without damaging trimmer lines 110a and b and while pushing against the force of mechanical biases 1204a and b to move clamps 1202a and b out of the way, respectively) while moving in a traveling from the entrance ports towards the exit ports. However, as a result of mechanical biases 1204a and b and the angling of jagged the edges of clamps 1202a and 1202b, clamps 1202a and b dig into trimmer lines 110a when trimmer lines 110a and b are pulled in a direction going outwards through the entrance ports, hindering the removal of trimmer line 110a and b when trimmer lines 110a and b are pulled in an outward direction from the entrance ports.
Walls 1408a and b form one side of channels 1402a and b, and guide trimmer lines 110a and b out of trimmer head 108 (
Openings 1414a and b are the bottom portions of the entrance ports. For example opening 1414a may be the bottom portion of entrance port 1122. Openings 1414a and b have curved wall 1416a-d, which allow trimmer lines 110a and b to bend a considerable amount when trimmer lines 110a and b bang into something so that trimmer lines 110a and b are less likely to break while bending as a result of hitting something. The gradual curvature of curved walls 1416a-d makes it less likely that trimmer lines 110a and b will be knocked into a sharply bent configuration, thereby extending the lifetime of trimmer lines 110a and b as compared to (for example) were there a sharp 90 bend in the walls of openings 1414a and b at the entrance into trimmer head 108.
Alignment holes 1418a-f are optional. Alignment holes 1418a-f help align top housing 204 with bottom housing 1124 while assembling trimmer head 108. Alignment holes 1418a-d mate with alignment pins on top housing 1114 (the alignment pins are also discussed in conjunction with
Exterior side 1450 has no holes other than central hole 1410, which is closed off (and hidden from view) by adaptor 1126, so that debris cannot enter through the bottom of trimmer head 108. Central hole 1410 is shown in
Alignment holes 1472a and b engage pegs on modules 1208a and b, and align modules 1208a and b in a desired position. The region surrounding alignment holes 1472a and b is shaped to receive modules 1208a and b in a fixed position, such that when modules 1208a and b are fixed to alignment holes 1472a and b modules 1208a and b are held in fixed positions.
The modules 1208a and b are from two different embodiments illustrated in
Clamp 1202a and mechanical bias 1204a were discussed in conjunction with
Noncircular collar 1552 mates with a hole or depression in the trimmer head housing (e.g., bottom housing 1124), so that when adaptor 1126 is turned, trimmer head 108 also turns. Base 1554 supports trimmer head 108 by supporting bottom housing 114. Hole 1556 receives bolt 1304. Ribs 1558 are optional and provide structural support to adaptor 1126.
Central hole 1601 receives insert 1102. Pegs 1612a-f engage alignment holes 1418a-f, which helps align top housing 1114 with bottom housing 1124 during assembly. Chamber ceilings 1604a and b may help keep clamps 1202a and b (
Alignment holes 1612a-d are optional and are not included if alignment holes 1418a-d are not included. Alignment holes 1612a-d mate with alignment holes 1418a-d on bottom housing 1124, and as a consequence, alignment holes 1612a-d help align top housing 1114 with bottom housing 1124 while assembling trimmer head 108.
There are many variations to trimmer head 108 that do not depart from the inventions. The following are examples of some of those variations. However, the following is not an exhaustive list of all of the variations of trimmer head 108 that are within the scope of the invention.
Instead of forming the entrance ports at the place where top housing 204 and bottom housing 214 meet, top housing 204 or bottom housing 214 may be extended and constructed to include the entrance ports 208a and b. Instead of mounting the one-way gripping mechanism within bottom housing 214, the one way gripping mechanism could be mounted within top housing 204 (
Each embodiment disclosed herein may be used or otherwise combined with any of the other embodiments disclosed. Any element of any embodiment may be used in any embodiment.
Although the invention has been described in detail for the purpose of illustration, it is to be understood that such detail is solely for that purpose and that variations can be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined by the claims. In other words, although the invention has been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the true spirit and scope of the invention. In addition, modifications may be made without departing from the essential teachings of the invention.
This application claims priority benefit of U.S. Provisional Patent Application No. 60/924,120, filed May 1, 2007, which is incorporated herein by reference.
Number | Date | Country | |
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60924120 | May 2007 | US |