This application relates generally to gas torches, and more particularly, propane and propylene torches.
Torches are often used for various applications such as metalwork, cooking, brazing, soldering, plumbing, heating, melting, lighting, or burning materials. Common fuels for torches include propylene, propane, MAPP (MethylAcetylene-Propadiene Propane), a combination thereof, or other liquid or gas fuels. Torches mix the fuel with air to achieve combustion and to produce a flame. Torches can be removeably attached to a fuel cylinder for ease of use and transportation.
In accordance with an embodiment of the present invention, a torch is provided that includes a first end and a second end opposite the first end, a hollow body proximate the second end, a neck proximate the first end, wherein the neck comprises a first portion oriented in a direction of a longitudinal axis of the body, and a second portion oriented at a ninety degree angle respective to the first portion thereby forming a bend in the neck proximate the first end of the torch assembly, the bend configured to direct the flame of the torch in a direction of the second portion of the neck.
The torch is small, compact, and conveniently shaped such that the torch can reach small or difficult-to-reach locations by redirecting the torch flame at angle with respect to the torch body. This is accomplished at least in part by way of a ninety-degree bend in the torch head (neck). The burn tube is also bent at ninety degrees within the neck and is engineered to provide a consistent and desirable flame suitable for many applications.
In an implementation, the torch assembly is configured to produce a flame. The torch assembly comprises a body having a first end and a second end opposite the first end, an ignitor assembly disposed within the body to produce a flame, and a burn tube proximate the second end of the body and in fluid connection with the ignitor assembly.
The burn tube comprises a first portion and a second portion. The first portion extends from the second end of the body, is oriented in a direction of a longitudinal axis extending from the first end of the body to the second end of the body, and comprises a first diameter. The second portion comprises a first section oriented in a direction of the longitudinal axis and a second section oriented at an angle with respect to the longitudinal axis thereby forming a bend in the burn tube. The bend is configured to direct the flame of the torch assembly at the angle with respect to the longitudinal axis. The second portion further comprises a second diameter greater than the first diameter.
In another implementation, the angle of the bend is ninety degrees.
In yet another implementation, the second portion of the burn tube further comprises a mid-section, the first end of the second portion is substantially cylindrical and has the second diameter, and the mid-section of the second portion comprises the bend.
In a further implementation, the burn tube comprises a frustoconical transition portion located between the first portion of the burn tube and the second portion of the burn tube. The frustoconical transition portion comprises a first end at the first diameter and a second end at the second diameter, wherein the frustoconical transition portion is configured to transition the burn tube from the first diameter to the second diameter.
In another implementation, the first portion of the burn tube comprises a first section and a second section, wherein the first section comprises at least one vent and has a third diameter, the second section is at the first diameter, and the third diameter is greater than the first diameter.
In yet another implementation, the first portion of the burn tube is integrally formed with the frustoconical transition portion of the burn tube, and the frustoconical transition portion is integrally formed with the second portion of the burn tube.
In a further implementation, the torch assembly further comprises a neck having a first portion and a second portion oriented at an angle with respect to the first portion, wherein the burn tube is disposed within the neck.
In another implementation, the bend in the second portion of the burn tube comprises a first bend radius proximate the first section of the second portion and a second bend radius proximate the second section of the second portion, wherein the first bend radius is larger than the second bend radius.
In yet another implementation, the bend radius decreases along the second portion of the burn tube in a direction from the first section to the second section such that the bend is sharper near the second section of the second portion.
In a further implementation, the body further comprises a trigger moveable between an on position and an off position, the trigger being biased in the off position.
In another implementation, the torch assembly further comprises a safety lock mechanism configured to restrict movement of the trigger of the torch assembly from the off position.
In yet another implementation, the safety lock mechanism is moveable between a locked position and an unlocked position, the safety lock mechanism being configured to restrict movement of the trigger of the torch assembly in the off position when in the locked position, and being further configured to provide no restriction to movement of the trigger when in the unlocked position.
In a further implementation, the torch assembly further comprises a run lock mechanism configured to hold the trigger of the torch assembly in the on position when a user releases the trigger.
In another implementation, the run lock mechanism is moveable between an engaged position and a disengaged position, the run lock mechanism being configured to hold the trigger of the torch assembly in the on position when in the engaged position, and being further configured to provide no restriction to movement of the trigger when in the disengaged position.
In yet another implementation, the run lock mechanism is transitioned from the engaged position to the disengaged position when the trigger is moved to the on position.
In a further implementation, the torch assembly further comprises a fuel canister to supply a fuel to the ignitor assembly.
In another implementation, a torch comprises a body having a first end and a second end opposite the first end, an ignitor assembly disposed within the body to produce a flame, and a burn tube proximate the second end of the body and in fluid connection with the ignitor assembly. The burn tube comprises a first portion, a second portion, and a frustoconical transition portion.
The first portion extends from the second end of the body, is oriented in a direction of a longitudinal axis extending from the first end of the body to the second end of the body, and has a first diameter. The second portion comprises a first section oriented in a direction of the longitudinal axis and a second section oriented at an angle with respect to the longitudinal axis, thereby forming a bend in the burn tube. The bend is configured to direct the flame of the torch at the angle with respect to the longitudinal axis. The second portion further comprises a second diameter greater than the first diameter. The frustoconical transition portion is located between the first portion of the burn tube and the second portion of the burn tube, and comprises a first end at the first diameter and a second end at the second diameter. The frustoconical transition portion is configured to transition a diameter of the burn tube from the first diameter to the second diameter.
In yet another implementation, the first portion of the burn tube comprises a first section and a second section, wherein the first section comprises at least one vent and has a third diameter, the second section is at the first diameter, and the third diameter is greater than the first diameter and less than the second diameter.
In a further implementation, a torch comprises a burn tube in fluid connection with an ignitor assembly. The burn tube comprises a bottom portion, a top portion, and a frustoconical portion. The bottom portion is oriented in a direction of a longitudinal axis extending from a first end to a second end of a body of the torch, has a first diameter, and comprises a first section and a second section. The top portion comprises a first section oriented in a direction of the longitudinal axis and a second section oriented at an angle with respect to the longitudinal axis thereby forming a bend in the burn tube. The bend is configured to direct a flame of the torch at the angle with respect to the longitudinal axis. The top portion further comprises a second diameter greater than the first diameter. The frustoconical transition portion is located between the top portion of the burn tube and the bottom portion of the burn tube, and comprises a first end at the first diameter and a second end at the second diameter. The frustoconical transition portion is configured to transition a diameter of the burn tube from the first diameter to the second diameter. The burn tube is further configured such that the first section of the top portion has a third diameter and the second section of the first portion is at the first diameter, the third diameter being greater than the first diameter and less than the second diameter.
These and other objects of this invention will be evident when viewed in light of the drawings, detailed description and appended claims.
The invention may take physical form in certain parts and arrangements of parts, a preferred embodiment of which will be described in detail in the specification and illustrated in the accompanying drawings, which form a part hereof.
Embodiments of the invention relate to methods and systems of a gas torch assembly. In some applications or uses, there may be limited space or a torch may be required to reach a location that is at a difficult-to-reach angle. For example, a plumber may need to reach a location to solder copper pipes between joists, beams, trusses, or studs of a building. Depending on spacing and layout, typical torches may not fit in the desired location. Or, if typical torches do fit, the angle in which the flame exits the torch head may be undesirable. Due to the size of torches or other size constraints, users may not be able to rotate a typical torch such so the flame is directed at the desired angle. The torch assembly provided herein, or torch for short, includes a bend in the neck of the torch assembly to redirect the flame of the torch assembly at a desired angle. In some embodiments, this angle may be ninety degrees from the body of the torch assembly such that the flame is directed toward the front of the torch assembly. Directing the flame at an angle as described may allow a user to reach otherwise unreachable locations for metalwork, cooking, brazing, soldering, plumbing, heating, melting, lighting, or otherwise burning materials.
With reference to the drawings herein, like reference numerals designate identical or corresponding parts throughout the several views. However, the inclusion of like elements in different views does not mean a given embodiment necessarily includes such elements or that all embodiments of the invention include such elements. The examples and figures are illustrative only and not meant to limit the invention, which is measured by the scope and spirit of the claims.
Turning to
Turning to
To receive the fuel canister 116, the body 102 comprises a fuel opening 118 proximate the first end 104 sized and shaped to receive a fuel canister 116 for providing fuel to the ignitor assembly 150. As shown in
To house the ignitor assembly 150, the body 102 is a hollow body 102 having at least one cavity 122 configured to house and support the ignitor assembly 150. The hollow body 102 further comprises at least one external vent 124 for controlling the heat of the torch assembly 100 and enabling air flow. The ignitor assembly 150 comprises a fuel canister coupling 156, a fuel regulator system 158, an ignitor 162, and a conduit portion 164. The fuel canister coupling 156 is positioned proximate the first end 104 of the body 102 for being operably engaged with a fuel canister 116 to provide fuel to the ignitor assembly 150. To operably engage with the fuel canister 116, the fuel canister coupling 156 may be threaded so as to threadably receive the fuel canister 116.
To control the flow of fuel from the fuel canister 116, the fuel regulator system 158 is operably in fluid communication with the fuel canister coupling 156. The fuel regulator system 158 comprises a valve actuating device 160 at an end of the fuel regulator system 158 opposite the fuel canister 116. When engaged, the valve actuating device 160 enables a flow of fuel from the fuel canister 116 through the fuel regulator system 158 to the conduit portion 164. It will be appreciated that the fuel regulator system 158 is configured to prevent a backflow of fuel, gas, and/or air from the conduit portion 164 through the fuel regulator system 158 towards the fuel canister coupling 156 and fuel canister 116.
To ignite the fuel in the conduit portion 164, an ignitor 162 is coupled to the conduit portion 164. When engaged, the ignitor 162 creates a spark in the conduit portion 164 that ignites the fuel to produce a flame 152. The flame 152 then travels along the conduit portion 164 toward the second end 106 of the body 102 and into the burn tube 170. As shown in
As shown in
The body 102 can include a safety lock 130, further illustrated in
The body 102 can also include a run lock 134, further illustrated in
To control or direct the flame 152, the torch assembly 100 further comprises a burn tube 170. Turning to
For instance, as illustrated in
The second portion 186 of the burn tube 170 comprises a first section 188, a mid-section 190, a bend 192, and a second section 194. The first section 188 may have a second diameter 182 and be integrally formed to the frustoconical transition portion 178. The bend 192 may be angled at an angle α, and a second section 194 may be configured to be coupled to the output (or flame tip) 110. As described above, the angle α of the bend 192 may be measured from the first direction 112 which is approximately in-line or parallel with a longitudinal direction of the body 102, to the second direction 114. In one implementation, the second direction 114 is approximately ninety-degrees from the first direction 112 such that the second direction 114 is oriented towards a front of the torch assembly 100. In other words, the first portion 172 of the burn tube 170 and at least the first section 188 of the second portion 186 of the burn tube 170 are configured to direct the flame 152 in the first direction 112, the mid-section 190 of the second portion 186 of the burn tube 170 is configured to redirect the flame 152 from the first direction 112 to the second direction 114, and the second section 194 of the second portion 186 of the burn tube 170 is configured to output the flame 152 in the second direction 114. Although the angle α is illustrated at ninety degrees, it should be appreciated that the angle α can be any suitable angle directed towards the front of the torch 100 or may also be directed in any suitable direction (e.g., by rotating the burn tube 170 with respect to the body 102).
To output the flame 152 through the second portion 186 of the burn tube 170, the torch assembly 100 further comprises a flame tip 110. As shown at least in
It should also be appreciated that the bend 192 may comprise a static radius or may comprise an increasing or decreasing radius through the bend 192. For instance, as disclosed in at least
Additionally, in another embodiment, the burn tube 170 may comprise at least two diameters such that the diameter of the burn tube 170 may get wider as it extends from the venturi ports of the ignitor assembly 150 up the bend 192 in the burn tube 170 towards the second section 194. The change in diameter may be linearly increasing, exponentially increasing, or any combination thereof. For instance, as illustrated in
As shown in
The disclosed torch assembly 100 and corresponding burn tube (hydro-formed tube) 170 may achieve more desired flame characteristics, such as a flame uniformity of at least 0.9 as shown in
Turning to
Turning to
The aforementioned systems, components, (e.g., valves, cylinders, among others), and the like have been described with respect to interaction between several components and/or elements. It should be appreciated that such devices and elements can include those elements or sub-elements specified therein, some of the specified elements or sub-elements, and/or additional elements. Further yet, one or more elements and/or sub-elements may be combined into a single component to provide aggregate functionality. The elements may also interact with one or more other elements not specifically described herein.
While the embodiments discussed herein have been related to the apparatus, systems and methods discussed above, these embodiments are intended to be exemplary and are not intended to limit the applicability of these embodiments to only those discussions set forth herein.
The above examples are merely illustrative of several possible embodiments of various aspects of the present invention, wherein equivalent alterations and/or modifications will occur to others skilled in the art upon reading and understanding this specification and the annexed drawings. In particular regard to the various functions performed by the above described components (assemblies, devices, systems, circuits, and the like), the terms (including a reference to a “means”) used to describe such components are intended to correspond, unless otherwise indicated, to any component, such as hardware, software, or combinations thereof, which performs the specified function of the described component (e.g., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the illustrated implementations of the invention. In addition although a particular feature of the invention may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Also, to the extent that the terms “including”, “includes”, “having”, “has”, “with”, or variants thereof are used in the detailed description and/or in the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.”
This written description uses examples to disclose the invention, including the best mode, and also to enable one of ordinary skill in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that are not different from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
In the specification and claims, reference will be made to a number of terms that have the following meanings. The singular forms “a”, “an” and “the” include plural referents unless the context clearly dictates otherwise. Approximating language, as used herein throughout the specification and claims, may be applied to modify a quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term such as “about” is not to be limited to the precise value specified. In some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Moreover, unless specifically stated otherwise, a use of the terms “first,” “second,” etc., do not denote an order or importance, but rather the terms “first,” “second,” etc., are used to distinguish one element from another.
As used herein, the terms “may” and “may be” indicate a possibility of an occurrence within a set of circumstances; a possession of a specified property, characteristic or function; and/or qualify another verb by expressing one or more of an ability, capability, or possibility associated with the qualified verb. Accordingly, usage of “may” and “may be” indicates that a modified term is apparently appropriate, capable, or suitable for an indicated capacity, function, or usage, while taking into account that in some circumstances the modified term may sometimes not be appropriate, capable, or suitable. For example, in some circumstances an event or capacity can be expected, while in other circumstances the event or capacity cannot occur—this distinction is captured by the terms “may” and “may be.”
The best mode for carrying out the invention has been described for purposes of illustrating the best mode known to the applicant at the time and enable one of ordinary skill in the art to practice the invention, including making and using devices or systems and performing incorporated methods. The examples are illustrative only and not meant to limit the invention, as measured by the scope and merit of the claims. The invention has been described with reference to preferred and alternate embodiments. Obviously, modifications and alterations will occur to others upon the reading and understanding of the specification. It is intended to include all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof. The patentable scope of the invention is defined by the claims, and may include other examples that occur to one of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differentiate from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 63/508,411 filed on Jun. 15, 2023 entitled “TORCH ASSEMBLY”, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63508411 | Jun 2023 | US |