The present disclosure generally relates to torque drivers, and more particularly to torque drivers that limit the amount of torque delivered.
Torque drivers, such as screwdrivers, are used to rotate (e.g., screw or wrench) a component, such as a fastener (e.g., bolt, screw), nut, and the like. Often times, torque drivers are used to tighten and secure the component in place. In certain situations, it is desirable for the torque driver to limit the amount of torque applied to the component.
In one aspect, a torque driver for rotating a component comprises a housing having opposite proximal and distal ends and a longitudinal axis extending between the proximal and distal ends. The housing defines an interior. The housing includes a first set of ratchet teeth in the interior. A drive connector is configured to be engaged by a drive device. The drive connector is coupled to the housing such that the drive connector and the housing rotate together when the drive connector is rotated by the drive device. The drive connector is adjacent the proximal end of the housing. An output drive is adjacent the distal end of the housing. The output drive includes a second set of ratchet teeth engaged with the first set of ratchet teeth of the housing. The first and second sets of ratchet teeth are sized and shaped to rotate relative to one another when torque imparted on the drive connector by the drive device exceeds a predetermined torque. The output drive includes a component driver in a fixed relation relative to the second set of ratchet teeth such that the component driver and the second set of ratchet teeth rotate together. The output drive is configured to be operatively connected to the component to rotate the component. A biasing member is disposed in the interior. The biasing member applies a biasing force that correlates to the predetermined torque against the output drive to bias the second set of ratchet teeth toward the first set of ratchet teeth. A torque adjuster is disposed in the interior of the housing. The biasing member has a proximal end engaged with the torque adjuster and a distal end engaged with the output drive. The torque adjuster is selectively movable along the longitudinal axis relative to the output drive to selectively change an amount of the biasing force to change the predetermined torque.
In another aspect, a torque driver for rotating a component comprises a housing having opposite proximal and distal ends and a longitudinal axis extending between the proximal and distal ends. The housing defines an interior. A drive connector is configured to be engaged by a drive device. The drive connector is coupled to the housing such that the drive connector and the housing rotate together when the drive connector is rotated by the drive device. The drive connector is adjacent the proximal end of the housing. A component driver is configured to be operatively connected to the component to rotate the component. The component driver is adjacent the distal end of the housing. A clutch assembly is operatively connecting the drive connector and the component driver such that the drive connector rotates with the component driver when the component driver is rotated by the drive device and torque imparted on the drive connector by the drive device is below the predetermined torque. The clutch assembly is arranged to permit the drive connector and the component driver to rotate relative to one another when torque imparted on the drive connector by the drive device exceeds the predetermined torque. The clutch assembly includes a torque adjuster disposed in the interior of the housing. The torque adjuster is engaged to and supported by the housing. The torque adjuster is selectively movable along the longitudinal axis relative to the housing to adjust the predetermined torque.
Other objects and features of the present disclosure will be in part apparent and in part pointed out herein.
Corresponding reference numbers indicate corresponding parts throughout the drawings.
Referring to
Referring to
The torque driver 10 includes a fixed drive 22 coupled to the proximal end of the housing 12. The fixed drive 22 includes a plug 24 with threading (e.g., external threading) for threadably coupling the fixed drive 22 to the housing 12 (via the threading 20). This allows the fixed drive 22 to be removed or decoupled from the housing 12, for reasons that will become apparent. The torque driver 10 includes a retainer 26 for securing the fixed drive 22 to the housing 12. In the illustrated embodiment, the retainer 26 comprises a retaining pin, such as a radially expandable spring pin (e.g., split spring dowel pin). The retaining pin 26 engages the housing 12 and the fixed drive 22 to inhibit the fixed drive from moving (e.g., rotating or unscrewing) relative to the housing. The retaining pin 22 is disposed in aligned openings 28 in the wall 18 of the housing 12 and extends through the interior 14. The plug 24 includes one or more channels or recesses 30 sized and shaped to receive the retaining pin 22. The retaining pin 22 is disposed in one of the channels 30 to prevent the plug 24 from rotating relative to the housing. In the illustrated embodiment, the plug 24 includes three channels 30 arranged in a spoke pattern so that regardless of how the plug 24 is threaded to the housing 12, one of the channels will align with the openings 28. The expandability of the retaining pin 26 secures the pin to the housing 12. In operation, to remove the fixed drive 22, the operator pushes the retaining pin 26 out of the housing 12 using any suitable tool and then unscrews the plug 24. To attach the fixed drive 22, the operator screws the plug 24 into the housing 12 and then pushes the retaining pin 26 into the aligned openings 28 and channel 30 aligned with the openings. Other configurations of the retainer are within the scope of the present disclosure.
The fixed drive 22 includes a drive connector 32. The drive connector is configured to be engaged by or connected to a drive device (broadly, connect the torque driver 10 to a drive device). In the illustrated embodiment, the drive connector 32 comprises a socket engaging stud or tenon, such as a hexagon or square cross-sectional shaped stud. Other configurations of the drive connector are within the scope of the present disclosure. The drive connector 32 is adjacent the proximal end of the housing 12. The drive connector 32 is coupled to the housing 12 such that the drive connector and the housing rotate together when the drive connector is rotated by the drive device. In the illustrated embodiment, the retainer 26 ensures the fixed drive 22 (e.g., drive connector 32) and the housing 12 rotate together. In other words, the fixed drive 22 and the housing 12 are rotateably fixed relative to one another.
The torque driver 10 includes an output drive 34 adjacent the distal end of the housing 12. The output drive 34 includes a first clutch member or plate 36 and a component driver 38. The first clutch member 36 is disposed in the interior 14 of the housing 12. The first clutch member 36 (broadly, the output drive 34) can rotate relative to the housing 12. The first clutch member 36 and the component driver 38 are coupled together such that the they rotate together. The component driver 38 includes a drive shaft 40 extending from the first clutch member 36. The drive shaft 40 is disposed in the bore 16 of the housing 12 and can rotate within the bore about the longitudinal axis LA relative to the housing. The component driver 38 projects distally from the distal end of the housing 12. The component driver 38 is configured to be operatively connected to the component to rotate the component. In the illustrated embodiment, the component driver 38 includes a socket. The socket can be sized and shaped to receive (e.g., engage) the component or another tool (such as a screw driver bit or socket bit) that engages the component. Other configurations of the component driver are within the scope of the present disclosure. For example, the component driver can include any suitable driver, such as the socket, a flat head screwdriver, a Philips head screwdriver, etc., for operatively connecting to the component.
The first clutch member 36 includes a set of ratchet teeth 42. The ratchet teeth 42 face distally. The ratchet teeth 42 are arrange circumferentially around the drive shaft 40. Each tooth 42 includes a ramp and a flat. The ramp is oriented at a shallow angle to a plane normal to the longitudinal axis LA and the flat is generally parallel to the longitudinal axis LA. Each tooth 42 may have a rounded or flattened tip. It is believed rounding or flattening the tips of the ratchet teeth 42 makes them more durable, extending the operational life of the torque driver 10.
The torque driver 10 includes a second clutch member 44. The first and second clutch members 36, 44 are arranged to rotate together when the torque imparted on the drive connector 32 by the drive device is below the predetermined torque and are arranged to rotate relative to one another when the torque imparted on the drive connector by the drive device is equal to or exceeds the predetermined torque. The second clutch member 44 includes a set of ratchet teeth 46, which are generally a mirror image of the set of ratchet teeth 42 of the first clutch member 36. The ratchet teeth 46 of the second clutch member 46 faced proximally. The ratchet teeth 46 are arranged circumferentially around the bore 16 of the housing 12. Each tooth 46 of the second clutch member 44 includes a ramp and a flat and may have a rounded or flattened tip, as described above in relation to the teeth 42 of the first clutch member 36. In the illustrated embodiment, the first and second clutch members 36, 44 are engaged with one another. Specifically, the first and second sets of ratchet teeth 42, 46 are engaged with one another. The first and second sets of ratchet teeth 42, 46 are sized and shaped to move (e.g., rotate) together, so that the drive connector 32 and component driver 38 rotate together, when the applied torque is less than the predetermined torque. The first and second sets of ratchet teeth 42, 46 are sized and shaped to move (e.g., rotate) relative to one another, so that the drive connector 32 and component driver 38 rotate relative to one another, when the applied torque is equal to or exceeds than the predetermined torque.
The second clutch member 44 rotates with (e.g., is rotateably fixed to) the housing 12. In the illustrated embodiment, the second clutch member 44 (e.g., the set of ratchet teeth 46) are part of the housing 12 (the housing includes the ratchet teeth). That is, the second clutch member 44 is an integral part of the housing 12. Desirably, the second clutch member 44 and the housing 12 are an integral, one-piece component, as illustrated. Similarly, the first clutch member 36 rotates with (e.g., is rotateably fixed to) the component driver 38. Specifically, the component driver 38 is in a fixed relation relative to the set of ratchet teeth of the output drive 34 such that the component driver and the set of ratchet teeth rotate together. Desirably, the first clutch member 36 and the component driver 38 are an integral, one-piece component (broadly, the output drive 34 is an integral, one-piece component). Having the housing 12 and the output drive 34 be integral, one-piece components simplifies manufacturing and reduces assembly time by reducing the number of components that need to be manufactured and assembled. This also simplifies the operation of the torque driver 10 by having less parts than conventional torque drivers. The fewer the number the parts the less opportunity for something to go wrong. Other configurations are within the scope of the present disclosure. For example, in one embodiment, the first clutch member and the component driver may be separate elements coupled together, such as by welding or with a fastener. In one embodiment, the second clutch member and the housing may be separate elements as well. In this embodiment, the second clutch member is disposed in the interior of the housing and is constrained to rotate with the housing. For example, the second clutch member and the housing can be keyed so that they rotate together. In another example, the one of the second clutch member and the housing can include one or more projections and the other of the second clutch member and the housing can include one or more corresponding recesses. The projections mate with the corresponding recesses to inhibit the second clutch member and the housing from rotating relative to one another.
Referring to
The torque driver 10 of the present disclosure has a simpler construction with a minimal number of parts (e.g., only six parts) compared to conventional torque drivers. As a result, the torque driver 10 is simpler to manufacture and quicker to assemble over conventional torque drivers. Accordingly, the torque driver 10 of the present disclosure does not include the more intricate and complicated workings of conventional torque drivers. In the present disclosure, the absence of an element or elements from the figures is intended to indicate such an element or elements is absent from the torque driver 10. For example, as shown in
The first clutch member 36, the second clutch member 44, the torque adjuster 48 and the spring 50 form a clutch assembly (e.g., ratchet mechanism or torque limiting mechanism) of the torque driver 10. Clutch assemblies of other configurations are within the scope of the present disclosure. The clutch assembly operatively connects the drive connector 32 and the component driver 38. The clutch assembly is arranged such that the drive connector 32 and the component driver 38 rotate together when the torque imparted on the drive connector by the drive device is less than the predetermined torque and is arranged to permit the drive connector and the component driver to rotate relative to one another when the torque imparted on the drive connector by the drive device is equal to or exceeds the predetermined torque. In operation, the set of ratchet teeth 42 of the first clutch member 36 face and engage the set of ratchet teeth 46 of the second clutch member 44. The two sets of ratchet teeth 42, 46 engage each other so that the output drive 34 rotates with the housing 12 when the torque imparted is less than the predetermined torque and disengage or slip past one another so that the output drive does not rotate with the housing (e.g., allow the housing to rotate relative to the output drive) when the torque imparted is equal to or greater than the predetermined torque.
In use, the operator operatively connects the component to be rotated to the component driver 38, such as by engaging the component driver with the component or engaging a tool accessory (e.g., screw driver bit) coupled to the component driver with the component. After, the operator begins using the drive device to rotate the drive connector 32 (broadly, the torque driver 10), which rotates the component driver 38, which rotates the component. At this time, the torque imparted is less than the predetermined torque. The rotation imparted on the drive connector 32 is transferred to the housing 12, which is transferred to the output drive 34 and then to the component. In this case (when the imparted torque is less than the predetermined torque), the fixed drive 22, the housing 12, and the output drive 34 all rotate together. The torque driver 10 is generally used to tighten a component. Accordingly, as the operator continues to rotate the drive connector 32, the resistance (e.g., resistance torque or back torque) imparted by the component against the component driver 38 increases. When this resistance reaches the predetermined torque, continued rotation of the drive connector 32 (broadly, the torque driver 10) causes the two sets of ratchet teeth 42, 46 to slide relative to each other (in particular, the second clutch member 44 rotates relative to the generally stationary first clutch member 36). At this time, the resistance from the component is greater than the biasing force of the biasing member 50. As a result, the output drive 34 no longer rotates as the drive connector 32 and housing 12 continue to rotate. As the drive connector 32 and housing 12 (e.g., set of ratchet teeth 46 of the second clutch member 44) continue to rotate, the ramps of the ratchet teeth 42, 46 slide relative to one another. This causes the output drive 34 to move proximally, against the biasing force of the biasing member 50, in the interior 14 of the housing 12. As the drive connector 32 and housing 12 continue to rotate relative to output drive 34, the ratchet teeth 46 of the second clutch member 44 rotate past one full tooth profile of the ratchet teeth 42 of the first clutch member 36 (e.g., each ratchet tooth 46 of the second clutch member 44 slides past a corresponding ratchet tooth 42 of the first clutch member 36). When this occurs, the biasing force of the biasing member 50 moves the output drive 34 distally to reseat or reengage the sets of ratchet teeth 42, 46. As a result of this movement, an audible click is heard as the output drive 34 is forced against the housing 12, thereby informing the operator that the predetermined torque has been reached. With the predetermined torque is reached, continued rotation of the drive connector 32 will continue to cause the output drive 34 and the housing 12 to rotate or slide relative to each other and produce additional audible clicks, as just described above.
In the illustrated embodiment, the clutch assembly (e.g., the ratchet teeth 42, 46) is unidirectional such that the output drive 34 and drive connector 32 can only rotate relative to one another in one direction. In this embodiment, the drive connector 32 can only rotate clockwise relative to the output drive 34, which corresponds with the torque driver 10 being configured to tighten a component. When the drive connector 32 is rotated in the opposite direction (e.g., counter-clockwise), the output drive 34 always rotates with the drive connector. In this instance, the flats of the ratchet teeth 42, 46 engage each other so that the output drive 34 and drive connector 32 rotate together. The flats inhibit the ratchet teeth 42, 46 from being able to slide past each other when the drive connector 32 is rotated in the counter-clockwise direction. This allows the operator to use the torque driver 10 to remove or loosen a component, without worrying about the clutch assembly disengaging.
Referring to
In this embodiment, the clutch assembly of the torque driver 110 of
In operation, the clutch assembly of
In this embodiment, the clutch assembly is bidirectional such that the output drive 134 and drive connector 132 will rotate relative to one another when the predetermined torque is reached regardless of which direction (e.g., clockwise or counter-clockwise) the drive connector (broadly, the torque connector 110) is rotated. In addition, it is believed the balls 147 provide a more durable configuration due to the lack of sharp edges in the clutch assembly.
It will be apparent that modifications and variations are possible without departing from the scope of the disclosure defined in the appended claims.
When introducing elements of the present disclosure or the preferred embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that the several objects of the disclosure are achieved and other advantageous results attained.
As various changes could be made in the above products without departing from the scope of the claims, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
The present application claims priority to U.S. Provisional Application No. 63/263,454, filed Nov. 3, 2021, the entirety of which is hereby incorporated by reference.
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“Professional T-Handle Preset Torque Wrench Tool 1.8Nm/2.5Nm for Standard ¼″ Hex Bits, Bits Not Included—AliExpress,” accessed on the internet at https://www.aliexpress.com/item/1005004577503256.html#nav-specification, retrieved Dec. 20, 2024, 10pgs. |
AliExpressProfessional T-Handle Preset Torque Wrench Tool 1.8Nm/2.5Nm for Standard ¼″ Hex Bits, Bits Not Included, https://www.aliexpress.com/item/1005004577503256.html#nav-specification. |
Image of Product Purchased Prior to Nov. 24, 2020, 1pg. |
Number | Date | Country | |
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Number | Date | Country | |
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63263454 | Nov 2021 | US |